CN204902378U - Airtight cooling back installation of soft water - Google Patents
Airtight cooling back installation of soft water Download PDFInfo
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- CN204902378U CN204902378U CN201520668855.1U CN201520668855U CN204902378U CN 204902378 U CN204902378 U CN 204902378U CN 201520668855 U CN201520668855 U CN 201520668855U CN 204902378 U CN204902378 U CN 204902378U
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Abstract
本实用新型涉及一种冷却装置,具体涉及一种软水密闭循环冷却装置,包括软水储罐,软水储罐、过滤器、软水泵、第一阀门、热交换器、第二阀门与第一冷却器依次相连,第一冷却器与软水储罐相连,软水储罐分别与进液阀、进气阀、排气阀、安全阀相连,软水储罐上设置有压力表,热交换器下部与循环上水阀相连,热交换器上部与循环回水阀相连,热交换器、第三阀门、第二冷却器与软水储罐依次相连。本实用新型避免了冷却器结垢和淤泥脏堵的问题,这样不仅节省了清洗换热器的高昂费用,还保护了设备,提高了冷却器的使用寿命,保证了装置的稳定运行;可以回收装置多余的凝液加以利用,减少废水外排,起到节能降耗的作用。
The utility model relates to a cooling device, in particular to a soft water closed circulation cooling device, comprising a soft water storage tank, a soft water storage tank, a filter, a soft water pump, a first valve, a heat exchanger, a second valve and a first cooler The first cooler is connected to the soft water storage tank, and the soft water storage tank is connected to the liquid inlet valve, intake valve, exhaust valve, and safety valve respectively. There is a pressure gauge on the soft water storage tank, and the lower part of the heat exchanger and the upper circulation The water valve is connected, the upper part of the heat exchanger is connected with the circulating water return valve, and the heat exchanger, the third valve, and the second cooler are connected with the soft water storage tank in sequence. The utility model avoids the problems of fouling and mud clogging of the cooler, which not only saves the high cost of cleaning the heat exchanger, but also protects the equipment, improves the service life of the cooler, and ensures the stable operation of the device; it can be recycled The excess condensate of the device is used to reduce the discharge of waste water, which plays the role of saving energy and reducing consumption.
Description
技术领域 technical field
本实用新型涉及一种冷却装置,具体涉及一种软水密闭循环冷却装置。 The utility model relates to a cooling device, in particular to a soft water closed circulation cooling device.
背景技术 Background technique
化工生产装置所用冷却器大多利用循环水冷却,由于循环水池都是开放式,循环水质量很难控制,多淤泥和杂物,易造成列管脏堵,并且循环水硬度较高,在冷却器的细管内流速慢,温度高,容易在细管内产生水垢,影响换热质量。 Most of the coolers used in chemical production equipment are cooled by circulating water. Since the circulating pools are all open, the quality of circulating water is difficult to control. There are many sludges and sundries, which can easily cause dirty tubes and blockage, and the hardness of circulating water is high. The flow rate in the thin tube is slow and the temperature is high, which is easy to generate scale in the thin tube, which affects the heat transfer quality.
设备结垢、脏堵严重后,只能对设备进行清洗或酸洗,这样就无法保证装置的稳定运行,而且清洗过程时间较长,还要将受槽内的物料倒空置换,造成严重的物料浪费,并且高压清洗车清洗费用非常昂贵。多次酸洗,会对设备产生一定腐蚀,严重时出现漏点,给装置的稳定运行带来极大地安全隐患。 After the equipment is seriously fouled and blocked, the equipment can only be cleaned or pickled, so that the stable operation of the device cannot be guaranteed, and the cleaning process takes a long time, and the materials in the receiving tank must be emptied and replaced, causing serious damage. Material is wasted, and high pressure washer cleaning is very expensive. Repeated pickling will cause certain corrosion to the equipment, and in severe cases, leaks will occur, which will bring great safety hazards to the stable operation of the device.
辛醇装置丁醛蒸发器受槽冷却器,管壳程温差较大,列管的循环水侧管壁易结垢。冷却器列管较细,循环水量较小时淤泥易沉积,堵塞列管。 The butyraldehyde evaporator of the octanol unit is cooled by the tank, and the temperature difference between the shell and the tube is relatively large, and the wall of the circulating water side of the tubes is easy to scale. The tubes of the cooler are thinner, and when the circulating water volume is small, the sludge is easy to deposit and block the tubes.
软水由于硬度较低,水质好,基本不会发生结垢和脏堵的情况,所以对设备的腐蚀性较小,设备破损机率小,增加设备使用寿命,保证装置平稳运行。 Due to its low hardness and good water quality, soft water basically does not cause scaling and dirty clogging, so it is less corrosive to equipment, and the probability of equipment damage is small, which increases the service life of equipment and ensures the smooth operation of the device.
实用新型内容 Utility model content
根据以上现有技术中的不足,本实用新型要解决的技术问题是:提供一种软水密闭循环冷却装置,可以回收装置多余的凝液加以利用,减少废水外排,节能降耗。 According to the deficiencies in the prior art above, the technical problem to be solved by the utility model is: to provide a soft water closed circulation cooling device, which can recover the excess condensate of the device for use, reduce waste water discharge, save energy and reduce consumption.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
本实用新型所述的软水密闭循环冷却装置,包括软水储罐,软水储罐、过滤器、软水泵、第一阀门、热交换器、第二阀门与第一冷却器依次相连,第一冷却器与软水储罐相连,软水储罐分别与进液阀、进气阀、排气阀、安全阀相连,软水储罐上设置有压力表,热交换器下部与循环上水阀相连,热交换器上部与循环回水阀相连,热交换器、第三阀门、第二冷却器与软水储罐依次相连。 The soft water closed cycle cooling device described in the utility model includes a soft water storage tank, a soft water storage tank, a filter, a soft water pump, a first valve, a heat exchanger, and a second valve connected to the first cooler in sequence, and the first cooler It is connected with the soft water storage tank, and the soft water storage tank is respectively connected with the liquid inlet valve, intake valve, exhaust valve and safety valve. There is a pressure gauge on the soft water storage tank. The upper part is connected with the circulating water return valve, and the heat exchanger, the third valve, and the second cooler are connected with the soft water storage tank in sequence.
所述的软水储罐底部与排净阀相连。 The bottom of the soft water storage tank is connected with the drain valve.
所述的软水泵与回流阀相连,回流阀通过回流线与软水储罐相连。 The soft water pump is connected with the return valve, and the return valve is connected with the soft water storage tank through the return line.
工作原理及过程: Working principle and process:
将装置的回收凝液或脱盐水通过进液阀加注到软水储罐中,经过滤器过滤,利用软水泵加压输送,通过第一阀门进入到热交换器中;循化水通过循环上水阀进入热交换器,然后通过循环回水阀排出,软水经热交换器用循环水进行冷却后,分别通过第二阀门、第三阀门进入第一冷却器、第二冷却器,对高温的丁醛进行冷却,最后回到软水储罐。 Fill the recovered condensate or desalted water of the device into the soft water storage tank through the liquid inlet valve, filter through the filter, use the soft water pump to pressurize and transport, and enter the heat exchanger through the first valve; the circulating water passes through the circulating water The soft water enters the heat exchanger through the valve, and then discharges through the circulating water return valve. After the soft water is cooled by the circulating water through the heat exchanger, it enters the first cooler and the second cooler through the second valve and the third valve respectively. Cool down and finally return to the soft water storage tank.
软水储罐设有氮气保护装置,保持水罐正压,当储罐压力低于设定值时,开进气阀补充氮气至规定压力;当储罐压力高于设定值时,开储罐排气阀将压力降至规定值,保持软水泵入口压力稳定,从而保持循环量的稳定。安全阀起到保护设备作用,到压力超标而排气阀不动作时,安全阀起跳保护设备安全运行。压力表用来测定储罐内压力。排净阀作用为储罐倒空时使用。软水泵经过回流阀和回流线与软水储罐相连,在装置停车时可以保护机泵。 The soft water storage tank is equipped with a nitrogen protection device to maintain the positive pressure of the water tank. When the pressure of the storage tank is lower than the set value, open the intake valve to replenish nitrogen to the specified pressure; when the pressure of the storage tank is higher than the set value, open the storage tank The exhaust valve reduces the pressure to the specified value and keeps the inlet pressure of the soft water pump stable, thus keeping the circulation volume stable. The safety valve plays the role of protecting the equipment. When the pressure exceeds the standard and the exhaust valve does not operate, the safety valve takes off to protect the safe operation of the equipment. The pressure gauge is used to measure the pressure in the storage tank. The purge valve is used when the tank is empty. The soft water pump is connected to the soft water storage tank through the return valve and the return line, which can protect the pump when the device is shut down.
本实用新型所具有的有益效果是:避免了冷却器结垢和淤泥脏堵的问题,这样不仅节省了清洗换热器的高昂费用,还保护了设备,提高了冷却器的使用寿命,保证了装置的稳定运行;可以回收装置多余的凝液加以利用,减少废水外排,起到节能降耗的作用。 The beneficial effects of the utility model are: avoiding the problems of cooler fouling and mud clogging, which not only saves the high cost of cleaning the heat exchanger, but also protects the equipment, improves the service life of the cooler, and ensures The stable operation of the device; the excess condensate of the device can be recovered for use, reducing the discharge of waste water, and playing the role of saving energy and reducing consumption.
附图说明 Description of drawings
图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图中:1、软水储罐;2、过滤器;3、软水泵;4、第一阀门;5、热交换器;6、第二阀门;7、第一冷却器;8、进液阀;9、进气阀;10、排气阀;11、安全阀;12、压力表;13、循环上水阀;14、循环回水阀;15、第三阀门;16、第二冷却器;17、排净阀;18、回流阀;19、回流线。 In the figure: 1. Soft water storage tank; 2. Filter; 3. Soft water pump; 4. First valve; 5. Heat exchanger; 6. Second valve; 7. First cooler; 8. Inlet valve; 9. Intake valve; 10. Exhaust valve; 11. Safety valve; 12. Pressure gauge; 13. Circulating water supply valve; 14. Circulating water return valve; 15. The third valve; 16. The second cooler; 17 , Drain valve; 18, return valve; 19, return line.
具体实施方式 Detailed ways
下面结合附图对本实用新型的实施例做进一步描述: Embodiments of the utility model are further described below in conjunction with the accompanying drawings:
如图1所示,本实用新型包括软水储罐1,软水储罐1、过滤器2、软水泵3、第一阀门4、热交换器5、第二阀门6与第一冷却器7依次相连,第一冷却器7与软水储罐1相连,软水储罐1分别与进液阀8、进气阀9、排气阀10、安全阀11相连,软水储罐1上设置有压力表12,热交换器5下部与循环上水阀13相连,热交换器5上部与循环回水阀14相连,热交换器5、第三阀门15、第二冷却器16与软水储罐1依次相连。 As shown in Figure 1, the utility model includes a soft water storage tank 1, a soft water storage tank 1, a filter 2, a soft water pump 3, a first valve 4, a heat exchanger 5, a second valve 6 and a first cooler 7 in sequence , the first cooler 7 is connected with the soft water storage tank 1, and the soft water storage tank 1 is connected with the liquid inlet valve 8, the intake valve 9, the exhaust valve 10, and the safety valve 11 respectively, and the soft water storage tank 1 is provided with a pressure gauge 12, The lower part of the heat exchanger 5 is connected with the circulating water supply valve 13, the upper part of the heat exchanger 5 is connected with the circulating water return valve 14, and the heat exchanger 5, the third valve 15, and the second cooler 16 are connected with the soft water storage tank 1 in sequence.
软水储罐1底部与排净阀17相连。 The bottom of the soft water storage tank 1 is connected with the drain valve 17 .
软水泵3与回流阀18相连,回流阀18通过回流线19与软水储罐1相连。 The soft water pump 3 is connected with the return valve 18 , and the return valve 18 is connected with the soft water storage tank 1 through the return line 19 .
将装置的回收凝液或脱盐水通过进液阀8加注到软水储罐1中,经过滤器2过滤,利用软水泵3加压输送,通过第一阀门4进入到热交换器5中;循化水通过循环上水阀13进入热交换器5,然后通过循环回水阀14排出,软水经热交换器5用循环水进行冷却后,分别通过第二阀门6、第三阀门15进入第一冷却器7、第二冷却器16,对高温的丁醛进行冷却,最后回到软水储罐1。 Fill the recovered condensate or desalted water of the device into the soft water storage tank 1 through the liquid inlet valve 8, filter through the filter 2, use the soft water pump 3 to pressurize and transport, and enter the heat exchanger 5 through the first valve 4; The demineralized water enters the heat exchanger 5 through the circulating water supply valve 13, and then is discharged through the circulating water return valve 14. After the softened water is cooled by the circulating water through the heat exchanger 5, it enters the first through the second valve 6 and the third valve 15 respectively. The cooler 7 and the second cooler 16 cool the high-temperature butyraldehyde, and finally return to the soft water storage tank 1 .
软水储罐1设有氮气保护装置,保持水罐正压,当储罐压力低于设定值时,开进气阀9补充氮气至规定压力;当储罐压力高于设定值时,开储罐排气阀10将压力降至规定值,保持软水泵3入口压力稳定,从而保持循环量的稳定。安全阀11起到保护设备作用,到压力超标而排气阀10不动作时,安全阀11起跳保护设备安全运行。压力表12用来测定储罐内压力。排净阀17作用为储罐倒空时使用。软水泵3经过回流阀18和回流线19与软水储罐1相连,在装置停车时可以保护机泵。 The soft water storage tank 1 is equipped with a nitrogen protection device to maintain the positive pressure of the water tank. When the pressure of the storage tank is lower than the set value, open the intake valve 9 to replenish nitrogen to the specified pressure; when the pressure of the storage tank is higher than the set value, open The storage tank exhaust valve 10 reduces the pressure to a specified value to keep the inlet pressure of the soft water pump 3 stable, thereby maintaining the stability of the circulation volume. The safety valve 11 plays a role in protecting the equipment. When the pressure exceeds the standard and the exhaust valve 10 does not operate, the safety valve 11 takes off to protect the safe operation of the equipment. The pressure gauge 12 is used to measure the pressure in the storage tank. The purge valve 17 is used when the storage tank is empty. The soft water pump 3 is connected with the soft water storage tank 1 through the return valve 18 and the return line 19, so that the machine pump can be protected when the device stops.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520668855.1U CN204902378U (en) | 2015-08-31 | 2015-08-31 | Airtight cooling back installation of soft water |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520668855.1U CN204902378U (en) | 2015-08-31 | 2015-08-31 | Airtight cooling back installation of soft water |
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| CN204902378U true CN204902378U (en) | 2015-12-23 |
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| CN201520668855.1U Expired - Lifetime CN204902378U (en) | 2015-08-31 | 2015-08-31 | Airtight cooling back installation of soft water |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107289793A (en) * | 2017-05-12 | 2017-10-24 | 广州蓝水环境设备科技有限公司 | Closed internal and external circulation type cooling system |
-
2015
- 2015-08-31 CN CN201520668855.1U patent/CN204902378U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107289793A (en) * | 2017-05-12 | 2017-10-24 | 广州蓝水环境设备科技有限公司 | Closed internal and external circulation type cooling system |
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