CN204900693U - Improved reducer - Google Patents
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- CN204900693U CN204900693U CN201520659059.1U CN201520659059U CN204900693U CN 204900693 U CN204900693 U CN 204900693U CN 201520659059 U CN201520659059 U CN 201520659059U CN 204900693 U CN204900693 U CN 204900693U
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
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- 238000012423 maintenance Methods 0.000 description 3
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Abstract
Description
技术领域:Technical field:
本实用新型涉及减速机技术领域,特指一种改良型减速机。 The utility model relates to the technical field of reducers, in particular to an improved reducer.
背景技术:Background technique:
减速机是一种变速器,其一般用于低转速大扭矩的传动设备,原理是把电动机、内燃机、马达或其它高速运转的动力,通过减速机的输入轴上齿数少的齿轮啮合输出轴上的大齿轮,从而达到减速的目的;大小齿轮的齿数之比,就是传动比。减速器常用作原动机与工作机之间的减速传动装置,在原动机和工作机或执行机构之间起匹配转速和传递转矩的作用,在现代机械中应用极为广泛。 The reducer is a kind of transmission, which is generally used for low-speed and high-torque transmission equipment. The principle is to use the electric motor, internal combustion engine, motor or other high-speed running power to mesh the gear with a small number of teeth on the input shaft of the reducer with the gear on the output shaft. Large gear, so as to achieve the purpose of deceleration; the ratio of the number of teeth of the large and small gear is the transmission ratio. The reducer is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching speed and transmitting torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery.
现有技术中的减速器一般包括:一机箱、安装于机箱上的输入轴及输出轴和安装于机箱中并连接于输入轴与输出轴之间的减速传动机构,该减速传动机构的结构极为简单,导致其传动稳定性不佳,且匹配转速和传递转矩的作用不够理想;或者是,该减速传动机构的结构较为复杂,使其传动稳定性较佳,且匹配转速和传递转矩的作用较为理想,但是其制作成本高,不利于维修保养。 The reducer in the prior art generally includes: a casing, an input shaft and an output shaft installed on the casing, and a reduction transmission mechanism installed in the casing and connected between the input shaft and the output shaft. The structure of the reduction transmission mechanism is extremely Simple, resulting in poor transmission stability, and the effect of matching speed and transmission torque is not ideal; The effect is relatively ideal, but its production cost is high, which is not conducive to maintenance.
有鉴于此,本发明人提出以下技术方案。 In view of this, the inventor proposes the following technical solutions.
实用新型内容:Utility model content:
本实用新型的目的在于克服现有技术的不足,提供一种改良型减速机。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide an improved speed reducer.
为了解决上述技术问题,本实用新型采用了下述技术方案:该改良型减速机包括:一机箱、安装于机箱上的输入轴及输出轴和安装于机箱中并连接于输入轴与输出轴之间的减速传动机构,所述减速传动机构包括:安装于机箱中的蜗轮、与蜗轮连接用于驱动蜗轮转动的蜗杆以及用于驱动该蜗杆转轴的主驱动轴,所述输出轴设置于蜗轮上,所述输入轴与主驱动轴连动,且所述的输入轴与输出轴相互垂直分布。 In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the improved speed reducer includes: a chassis, an input shaft and an output shaft installed on the chassis, and a shaft installed in the chassis and connected to the input shaft and the output shaft. The deceleration transmission mechanism between, the deceleration transmission mechanism includes: the worm gear installed in the chassis, the worm connected with the worm gear to drive the worm gear to rotate, and the main drive shaft used to drive the worm shaft, the output shaft is arranged on the worm gear , the input shaft is interlocked with the main drive shaft, and the input shaft and the output shaft are arranged perpendicular to each other.
进一步而言,上述技术方案中,所述的输入轴后端设置有小双齿轮;所述主驱动轴上设置有大双齿轮,该大双齿轮与小双齿轮啮合。 Furthermore, in the above technical solution, the rear end of the input shaft is provided with a small double gear; the main drive shaft is provided with a large double gear, and the large double gear meshes with the small double gear.
进一步而言,上述技术方案中,所述主驱动轴上设置有主斜齿轮,所述蜗杆一端设置有副斜齿轮,该副斜齿轮与主斜齿轮啮合。 Furthermore, in the above technical solution, the main drive shaft is provided with a main helical gear, and one end of the worm is provided with an auxiliary helical gear, and the auxiliary helical gear meshes with the main helical gear.
进一步而言,上述技术方案中,所述主驱动轴一端设置有第一、第二轴承,该主驱动轴另一端设置有第三、第四轴承,且该主驱动轴中部设置有第一轴套座,该第一、第二轴承和第三、第四轴承及第一轴套座固定于机箱中。 Furthermore, in the above technical solution, one end of the main drive shaft is provided with the first and second bearings, the other end of the main drive shaft is provided with the third and fourth bearings, and the middle part of the main drive shaft is provided with the first shaft The sleeve seat, the first and second bearings, the third and fourth bearings and the first shaft sleeve seat are fixed in the machine case.
进一步而言,上述技术方案中,所述机箱中设置有第一、第二阶梯槽,所述第一、第二轴承固定安装于该第一阶梯槽中;所述第三、第四轴承固定安装于该第二阶梯槽中。 Furthermore, in the above technical solution, first and second stepped grooves are provided in the chassis, and the first and second bearings are fixedly installed in the first stepped grooves; the third and fourth bearings are fixed Installed in the second stepped groove.
进一步而言,上述技术方案中,所述蜗杆中部设置有螺旋齿,该螺旋齿与蜗轮外缘的齿相啮合。 Furthermore, in the above technical solution, the middle part of the worm is provided with helical teeth, and the helical teeth mesh with the teeth on the outer edge of the worm wheel.
进一步而言,上述技术方案中,所述蜗杆相对安装于副斜齿轮的另一端设置有第五轴承,且该蜗杆上还设置有第二轴套座,该第二轴套座位于副斜齿轮与螺旋齿之间。 Further, in the above technical solution, the other end of the worm that is installed on the auxiliary helical gear is provided with a fifth bearing, and the worm is also provided with a second sleeve seat, and the second sleeve seat is located on the auxiliary helical gear. between the helical teeth.
采用上述技术方案后,本实用新型与现有技术相比较具有如下有益效果:本实用新型工作时,先通过输入轴连接电机,该电机驱动输入轴转动,该输入轴通过小双齿轮驱动安装于主驱动轴上的大双齿轮转动,以致使该主驱动轴转动,而该主驱动轴通过主斜齿轮驱动副斜齿轮转动来促使蜗杆转动,该蜗杆在转动的同时通过螺旋齿驱动蜗轮转动,而蜗轮驱动所述输出轴转动,最终起到良好的匹配转速和传递转矩的作用,且整个过程传动的稳定性较佳。另外,本实用新型结构较为简单,且便于维修保养。 After adopting the above-mentioned technical scheme, the utility model has the following beneficial effects compared with the prior art: when the utility model is working, first connect the motor through the input shaft, and the motor drives the input shaft to rotate, and the input shaft is driven and installed on the The large double gear on the main drive shaft rotates, so that the main drive shaft rotates, and the main drive shaft drives the secondary helical gear to rotate through the main helical gear to make the worm rotate, and the worm drives the worm gear to rotate through the helical teeth while rotating, The worm gear drives the output shaft to rotate, which eventually plays a role in matching the rotating speed and transmitting torque well, and the transmission stability in the whole process is better. In addition, the utility model has a relatively simple structure and is convenient for maintenance.
附图说明:Description of drawings:
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本实用新型进一步说明。 Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.
见图1所示,为一种改良型减速机,其包括:一机箱1、安装于机箱1上的输入轴2及输出轴3和安装于机箱1中并连接于输入轴2与输出轴3之间的减速传动机构4,所述减速传动机构4包括:安装于机箱1中的蜗轮41、与蜗轮41连接用于驱动蜗轮41转动的蜗杆42以及用于驱动该蜗杆42转轴的主驱动轴43,所述输出轴3设置于蜗轮41上,所述输入轴2与主驱动轴43连动,且所述的输入轴2与输出轴3相互垂直分布。由于所述的输入轴2与输出轴3相互垂直分布,且可满足一些特殊的传动需求。 As shown in Figure 1, it is an improved reducer, which includes: a chassis 1, an input shaft 2 and an output shaft 3 installed on the chassis 1, and an input shaft 2 and an output shaft 3 installed in the chassis 1 and connected to the input shaft 2 and the output shaft 3 Between the reduction transmission mechanism 4, the reduction transmission mechanism 4 includes: a worm wheel 41 installed in the chassis 1, a worm 42 connected to the worm wheel 41 for driving the rotation of the worm wheel 41, and a main drive shaft for driving the worm 42 rotating shaft 43. The output shaft 3 is arranged on the worm wheel 41, the input shaft 2 is in interlocking motion with the main drive shaft 43, and the input shaft 2 and the output shaft 3 are arranged perpendicular to each other. Since the input shaft 2 and the output shaft 3 are arranged vertically to each other, some special transmission requirements can be met.
所述的输入轴2后端设置有小双齿轮21;所述主驱动轴43上设置有大双齿轮431,该大双齿轮431与小双齿轮31啮合,以致使该输出轴3可驱动主驱动轴43转动 The rear end of the input shaft 2 is provided with a small double gear 21; the main drive shaft 43 is provided with a large double gear 431, and the large double gear 431 meshes with the small double gear 31 so that the output shaft 3 can drive the main Drive shaft 43 rotates
所述主驱动轴43上设置有主斜齿轮432,所述蜗杆42一端设置有副斜齿轮421,该副斜齿轮421与主斜齿轮432啮合,以致使主驱动轴43可驱动蜗杆42转动。 The main drive shaft 43 is provided with a main helical gear 432 , and one end of the worm 42 is provided with an auxiliary helical gear 421 , the auxiliary helical gear 421 meshes with the main helical gear 432 so that the main drive shaft 43 can drive the worm 42 to rotate.
所述主驱动轴43一端设置有第一、第二轴承433、434,该主驱动轴43另一端设置有第三、第四轴承435、436,且该主驱动轴43中部设置有第一轴套座437,该第一、第二轴承433、434和第三、第四轴承435、436及第一轴套座437固定于机箱1中,以致使该主驱动轴43运行起来非常稳定,以具有较佳的传动稳定性。具体而言,所述机箱1中设置有第一、第二阶梯槽,所述第一、第二轴承433、434固定安装于该第一阶梯槽中,该第一阶梯槽的结构具有防漏油的功效;所述第三、第四轴承435、436固定安装于该第二阶梯槽中,该第二阶梯槽的结构同样具有防漏油的功效。 One end of the main drive shaft 43 is provided with first and second bearings 433, 434, the other end of the main drive shaft 43 is provided with third and fourth bearings 435, 436, and the middle part of the main drive shaft 43 is provided with a first shaft The sleeve seat 437, the first and second bearings 433, 434 and the third and fourth bearings 435, 436 and the first shaft sleeve seat 437 are fixed in the cabinet 1, so that the main drive shaft 43 runs very stably, with It has better transmission stability. Specifically, the chassis 1 is provided with first and second stepped grooves, and the first and second bearings 433, 434 are fixedly installed in the first stepped grooves, and the structure of the first stepped grooves has a leak-proof The effect of oil: the third and fourth bearings 435, 436 are fixedly installed in the second stepped groove, and the structure of the second stepped groove also has the effect of preventing oil leakage.
所述蜗杆42中部设置有螺旋齿422,该螺旋齿422与蜗轮41外缘的齿相啮合,以致使该蜗杆42可驱动蜗轮41转动,而该蜗轮41驱动所述输出轴转动。另外,所述蜗杆42相对安装于副斜齿轮421的另一端设置有第五轴承423,且该蜗杆42上还设置有第二轴套座424,该第二轴套座424位于副斜齿轮421与螺旋齿422之间,所述蜗杆42通过所述第五轴承423及第二轴套座424安装于机箱中,可提高该蜗杆42转动的稳定性,以具有较佳的传动稳定性。 The middle part of the worm 42 is provided with a helical tooth 422, and the helical tooth 422 meshes with the teeth on the outer edge of the worm wheel 41, so that the worm 42 can drive the worm wheel 41 to rotate, and the worm wheel 41 can drive the output shaft to rotate. In addition, the other end of the worm 42 opposite to the auxiliary helical gear 421 is provided with a fifth bearing 423, and the worm 42 is also provided with a second sleeve seat 424, and the second sleeve seat 424 is located on the auxiliary helical gear 421. Between the spiral tooth 422, the worm 42 is installed in the casing through the fifth bearing 423 and the second sleeve seat 424, which can improve the rotation stability of the worm 42 to have better transmission stability.
本实用新型工作时,先通过输入轴2连接电机,该电机驱动输入轴2转动,该输入轴2通过小双齿轮31驱动安装于主驱动轴43上的大双齿轮431转动,以致使该主驱动轴43转动,而该主驱动轴43通过主斜齿轮432驱动副斜齿轮421转动来促使蜗杆42转动,该蜗杆42在转动的同时通过螺旋齿422驱动蜗轮41转动,而蜗轮41驱动所述输出轴转动,最终起到良好的匹配转速和传递转矩的作用,且整个过程传动的稳定性较佳。另外,本实用新型结构较为简单,且便于维修保养。 When the utility model works, the motor is first connected to the motor through the input shaft 2, and the motor drives the input shaft 2 to rotate. The drive shaft 43 rotates, and the main drive shaft 43 drives the auxiliary helical gear 421 to rotate through the main helical gear 432 to impel the worm 42 to rotate. The worm 42 drives the worm wheel 41 to rotate through the helical teeth 422 while rotating, and the worm wheel 41 drives the worm wheel 41 to rotate. The rotation of the output shaft finally plays a role of good matching speed and transmission torque, and the stability of the transmission in the whole process is better. In addition, the utility model has a relatively simple structure and is convenient for maintenance.
当然,以上所述仅为本实用新型的具体实施例而已,并非来限制本实用新型实施范围,凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。 Of course, the above descriptions are only specific embodiments of the utility model, and are not intended to limit the implementation scope of the utility model. Should be included in the utility model patent scope.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520659059.1U CN204900693U (en) | 2015-08-28 | 2015-08-28 | Improved reducer |
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| CN201520659059.1U CN204900693U (en) | 2015-08-28 | 2015-08-28 | Improved reducer |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106038130A (en) * | 2016-07-20 | 2016-10-26 | 宁波康麦隆医疗器械有限公司 | Intelligent mattress |
| CN106137611A (en) * | 2016-07-20 | 2016-11-23 | 浙江捷昌线性驱动科技股份有限公司 | A kind of ultralow bed |
| CN107035850A (en) * | 2017-05-31 | 2017-08-11 | 江苏恒减传动设备有限公司 | Fan refrigeration-type reductor |
| CN111637196A (en) * | 2020-05-26 | 2020-09-08 | 苏州绿科智能机器人研究院有限公司 | Universal speed reducer |
| CN112228532A (en) * | 2020-11-24 | 2021-01-15 | 禹州市富禹机械配件有限公司 | A deceleration worm gear device for agricultural machinery gear transmission |
| CN112576699A (en) * | 2019-09-30 | 2021-03-30 | 浙江恒齿传动股份有限公司 | Speed reducer for steering table |
-
2015
- 2015-08-28 CN CN201520659059.1U patent/CN204900693U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106038130A (en) * | 2016-07-20 | 2016-10-26 | 宁波康麦隆医疗器械有限公司 | Intelligent mattress |
| CN106137611A (en) * | 2016-07-20 | 2016-11-23 | 浙江捷昌线性驱动科技股份有限公司 | A kind of ultralow bed |
| CN107035850A (en) * | 2017-05-31 | 2017-08-11 | 江苏恒减传动设备有限公司 | Fan refrigeration-type reductor |
| CN112576699A (en) * | 2019-09-30 | 2021-03-30 | 浙江恒齿传动股份有限公司 | Speed reducer for steering table |
| CN111637196A (en) * | 2020-05-26 | 2020-09-08 | 苏州绿科智能机器人研究院有限公司 | Universal speed reducer |
| CN112228532A (en) * | 2020-11-24 | 2021-01-15 | 禹州市富禹机械配件有限公司 | A deceleration worm gear device for agricultural machinery gear transmission |
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Granted publication date: 20151223 Termination date: 20190828 |