CN204899935U - All -hydraulic entry driving machine of 6 -degree of freedom series -parallel connection formula - Google Patents

All -hydraulic entry driving machine of 6 -degree of freedom series -parallel connection formula Download PDF

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CN204899935U
CN204899935U CN201520654914.XU CN201520654914U CN204899935U CN 204899935 U CN204899935 U CN 204899935U CN 201520654914 U CN201520654914 U CN 201520654914U CN 204899935 U CN204899935 U CN 204899935U
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cutting head
freedom
fuselage body
degree
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王成军
胡松
李英明
张超
沈豫浙
郑艳
贺鑫
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Anhui University of Science and Technology
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Abstract

本实用新型公开了一种六自由度混联式全液压掘进机,包括装载部、行走部、刮板运输机、机身本体、两自由度回转座、并联工作臂和切割头。装载部位于机身本体的前端,机身本体安装在行走部上;切割头依次通过并联工作臂、两自由度回转座与机身本体相连接。行走部由安装在履带架上行走马达驱动,刮板运输机由安装在其尾部的两个运输马达驱动刮板链实现物料的运输,切割头由三台切割马达共同驱动。本实用新型的切割头具有空间一个独立移动、三个独立转动共四个独立运动自由度,在水平方向上还存在两个冗余转动,具有作业空间大、姿态调节方便的优点。本实用新型还具有结构紧凑、控制解耦性好,调节、维护方便等特点。

The utility model discloses a six-degree-of-freedom mixed-connection full-hydraulic roadheader, which comprises a loading part, a walking part, a scraper conveyor, a fuselage body, a two-degree-of-freedom revolving seat, a parallel working arm and a cutting head. The loading part is located at the front end of the fuselage body, and the fuselage body is installed on the walking part; the cutting head is connected with the fuselage body through a parallel working arm and a two-degree-of-freedom slewing seat in turn. The traveling part is driven by a traveling motor installed on the crawler frame. The scraper conveyor is driven by two transport motors installed at its tail to realize the transportation of materials. The cutting head is jointly driven by three cutting motors. The cutting head of the utility model has one independent movement in space, three independent rotations, a total of four independent degrees of freedom of motion, and two redundant rotations in the horizontal direction, and has the advantages of large working space and convenient attitude adjustment. The utility model also has the characteristics of compact structure, good control decoupling performance, convenient adjustment and maintenance, and the like.

Description

六自由度混联式全液压掘进机Six degrees of freedom hybrid fully hydraulic roadheader

技术领域technical field

本实用新型涉及一种掘进机,尤其涉及一种六自由度混联式全液压掘进机,最多可同时实现切割头的空间一个平移三个转动共四个独立自由度的运动。The utility model relates to a roadheader, in particular to a six-degree-of-freedom mixed-connection full-hydraulic roadheader, which can at most simultaneously realize the movement of a cutting head with one translation and three rotations in a total of four independent degrees of freedom.

背景技术Background technique

我国煤炭开采以地下开采为主,2005年国有重点煤矿90.72%的原煤产量来自地下开采。我国煤层赋存条件复杂,呈现多样性,煤层厚度从零点几米到几十米之间变化,为了开采煤炭,需要开掘大量的煤岩巷道。同时,随着综采技术的发展,国内已出现了年产几百万吨级、甚至千万吨级超级工作面,使年消耗回采巷道数量大幅度增加,从而使巷道掘进成为煤矿高效集约化生产的共性及关键性技术。掘进和回采是煤矿生产的重要生产环节,采掘技术及其装备水平直接关系到煤矿生产的能力和安全。高效机械化掘进与支护技术是保证矿井实现高产高效的必要条件,也是巷道掘进技术的发展方向。因此,掘进机作为综合机械化采煤工作主要设备,必须具有安全、高效和成巷质量好等优点。my country's coal mining is dominated by underground mining. In 2005, 90.72% of the raw coal output of key state-owned coal mines came from underground mining. The occurrence conditions of coal seams in my country are complex and diverse, and the thickness of coal seams varies from a few tenths of meters to tens of meters. In order to mine coal, a large number of coal and rock roadways need to be excavated. At the same time, with the development of fully mechanized mining technology, super working faces with an annual output of several million tons or even tens of millions of tons have appeared in China, which has greatly increased the number of mining roadways consumed annually, thus making roadway excavation an efficient and intensive coal mine. The commonality and key technologies of production. Driving and mining are important production links in coal mine production, and the mining technology and equipment level are directly related to the ability and safety of coal mine production. High-efficiency mechanized tunneling and support technology is a necessary condition to ensure high production and high efficiency in mines, and it is also the development direction of roadway tunneling technology. Therefore, as the main equipment for comprehensive mechanized coal mining, the roadheader must have the advantages of safety, high efficiency and good roadway quality.

我国煤巷高效掘进方式主要有三种:第一种是悬臂式掘进机与单体锚杆钻机配套作业线,也称为煤巷综合机械化掘进,在我国国有重点煤矿得到了广泛应用,掘进机械多为悬臂式煤巷掘进机,它适应范围广;第二种是连续采煤机与锚杆钻车配套作业线,在我国神东、万利等矿区及鄂尔多斯地区进行了推广应用,主要掘进机械为连续采煤机,它需要多巷掘进,交叉换位施工;第三种是掘锚机组掘一体化掘进,仅在少数矿区进行了试用。国内绝大部分矿区的煤巷掘进仍以悬臂式掘进机为主,配合转载机、可伸缩带式输送机(或刮板输送机)、单体锚杆钻机、通风除尘设备及供电系统等设备组成综合机械化掘进系统。There are mainly three efficient tunneling methods for coal roadways in my country: the first one is the matching operation line of the cantilever roadheader and the single bolter drilling rig, also known as comprehensive mechanized tunneling of coal roadways, which has been widely used in key state-owned coal mines in my country, and there are many tunneling machines It is a cantilever-type coal roadheader, which has a wide range of applications; the second type is the matching operation line of continuous miner and bolter, which has been popularized and applied in Shendong, Wanli and other mining areas in my country and the Ordos area. The main excavation machines are Continuous mining machine, which requires multi-lane excavation and cross-transposition construction; the third type is the integrated excavation of bolter diggers, which has only been tried in a few mining areas. The coal roadway excavation in most of the domestic mining areas is still dominated by cantilever roadheaders, combined with loaders, retractable belt conveyors (or scraper conveyors), single-bolt drilling rigs, ventilation and dust removal equipment, and power supply systems. Composed of comprehensive mechanized tunneling system.

悬臂式巷道掘进机是一种综合采掘设备,集切割、行走、装运、喷雾除尘于一体,包含多个机构,具有多重功能,是目前煤矿开采的主力设备。根据截割头转轴与工作臂的方向,悬臂式掘进机可分为横轴式和纵轴式两种类型。The cantilever roadway boring machine is a comprehensive mining equipment, which integrates cutting, walking, loading, spraying and dust removal. It includes multiple mechanisms and has multiple functions. It is the main equipment for coal mining at present. According to the direction of the cutting head rotating shaft and the working arm, the cantilever roadheader can be divided into two types: horizontal axis type and vertical axis type.

从二十世纪30年代后期,人们开始用掘进机挖掘巷道的尝试。1949年苏联制成πκ-2M型掘进机,1956年制成πκ-3型掘进机。1958年匈牙利研制的F5型掘进机得到了推广使用。60年代以来,掘进机已成为各主要产煤国不可缺少的生产设备之一,各国竞相研制掘进机。英国1960年引进πκ-3型掘进机,在此基础上研制生产了多斯科MK2型和MK2A型及RH型掘进机。日本在引进苏联、英国掘进机的基础上,改进研制成MRH系列掘进机。西德制成甲壳虫型及EV型掘进机等。1962年我国开始掘进机的研制工作,起初是在苏联πκ-2M、πκ-3型掘进机的基础上进行改进提高,而后着手研制,达到初步定型并小批量生产的有ELMA型、EM1-30型煤巷掘进机。1979年我国由英国、日本、苏联等国引进煤及半煤岩巷道掘进机百余台,在全国一些矿务局使用,取得了较好的技术经济效果。到本世纪初,随着采矿业迅速发展的需要,重型掘进机在我国经过20多年的研究,发展迅速,悬臂式掘进机的设计与制造水平已比较先进,当前,我国已经成为世界最大的掘进机制造基地及应用市场,掘进机械行业已经成为国内高端装备制造业和战略性新兴产业重点支持发展产业,我国掘进机市场前景可观,其市场需求巨大。From the late 1930s, people began to use roadheaders to dig roadways. In 1949, the Soviet Union made the πκ-2M type roadheader, and in 1956, the πκ-3 type roadheader was produced. The F5 roadheader developed in Hungary in 1958 was popularized and used. Since the 1960s, roadheaders have become one of the indispensable production equipment in major coal-producing countries, and countries are competing to develop roadheaders. The UK introduced the πκ-3 roadheader in 1960, and developed and produced Dosco MK2, MK2A and RH roadheaders on this basis. On the basis of introducing the roadheaders from the Soviet Union and the United Kingdom, Japan improved and developed the MRH series roadheaders. West Germany made the Beetle and EV roadheaders. In 1962, my country started the development of roadheaders. At first, it was improved on the basis of Soviet πκ-2M and πκ-3 type roadheaders, and then started to be developed. The ELMA type and EM1-30 were initially finalized and produced in small batches. Briquette Roadheading Machine. In 1979, my country imported more than 100 coal and semi-coal roadway boring machines from the United Kingdom, Japan, the Soviet Union and other countries, and used them in some mining bureaus across the country, achieving good technical and economic results. By the beginning of this century, with the needs of the rapid development of the mining industry, heavy-duty roadheaders have developed rapidly in my country after more than 20 years of research. The design and manufacturing level of cantilever roadheaders have been relatively advanced. Machine manufacturing base and application market. The road heading machine industry has become a key supporting development industry for domestic high-end equipment manufacturing and strategic emerging industries. my country's road heading machine market has promising prospects and huge market demand.

目前,绝大多数的悬臂式掘进机的悬臂采用串联结构,如三一重工生产的悬臂式掘进机,山特维克生产的悬臂式掘进机等,但采用此种结构的掘进机,其串联悬臂自身的重量以及切割岩体产生的反作用力都由回转平台承担,转动平台在承重的同时还需要提供转动。因此,在实际使用中,转动平台的轴承负载大,磨损严重,并且转动平台的刚度要求高,制造难度大。同时,掘进机破碎煤岩主要是通过刀具挤裂岩石,因此承受的载荷较大,要求有较大的刚度、强度和良好的结构稳定性,对于挖掘隧道的洞型和洞线也有比较严格的要求。而目前串联机构悬臂式掘进机结构稳定性差,整机比较笨重、庞大,系统惯性大,动力性能不好;运动轨迹单一,进行巷道的修葺工作时整个机器要进行实时调整,非常不方便,浪费较多能源,挖掘的巷道的表面平整度不好,不利于支护管理等后期工作。At present, the cantilever of most cantilever-type roadheaders adopts a series structure, such as the cantilever-type roadheader produced by Sany Heavy Industry, the cantilever-type roadheader produced by Sandvik, etc. Its own weight and the reaction force generated by cutting the rock mass are all borne by the rotary platform, and the rotary platform needs to provide rotation while bearing the load. Therefore, in actual use, the bearing load of the rotating platform is heavy, the wear is serious, and the rigidity requirement of the rotating platform is high, making it difficult to manufacture. At the same time, the roadheader crushes coal and rock mainly through the cutting tool to crack the rock, so it bears a large load and requires greater rigidity, strength and good structural stability. There are also relatively strict requirements for the tunnel type and tunnel line of the excavation tunnel. Require. However, the current cantilever type tunneling machine with series mechanism has poor structural stability, the whole machine is relatively heavy and bulky, the system inertia is large, and the dynamic performance is not good; the movement track is single, and the whole machine needs to be adjusted in real time when repairing the roadway. With more energy, the surface smoothness of the excavated roadway is not good, which is not conducive to support management and other post-work.

全液压掘进机与传统掘进机最大的区别就是截割头的转动也是由液压驱动,整机动力集中由一个电机带动的泵站提供,这样全液压掘进机的电控操作系统比传统掘进机更简单,使得整机在防爆性能上更加安全可靠。另外由液压马达驱动的切割头能随着煤层或岩石硬度增加降低转速,增加切割力,更能适应煤矿井下复杂的工况。The biggest difference between the full hydraulic roadheader and the traditional roadheader is that the rotation of the cutting head is also driven by hydraulic pressure. Simple, making the whole machine more safe and reliable in terms of explosion-proof performance. In addition, the cutting head driven by a hydraulic motor can reduce the speed and increase the cutting force as the hardness of the coal seam or rock increases, which is more suitable for the complex working conditions of the coal mine.

针对现有掘进机运动自由度不足和工作空间受限的问题,现有专利文献也提出了一些解决方案,如申请号为201210289363.2的中国专利公布一种了一种掘进机推进装置和全断面掘进机,掘进机推进装置形成冗余驱动的6SPS型六自由度并联机构,机构不具有解耦性,控制困难;由于采用的大量难加工的球铰链,使得设备制造困难,成本增加,同时也影响了切割头的工作空间。申请号为201510146648.4的中国专利公布了一种悬臂采用并联机构的掘进机,其所采用的并联机构的结构为2RPS+2SPS,其切割头虽具有空间四个运动自由度,但其转动自由度的幅度受限,影响了切割头的实际工作空间。上述设计方案中并联机构的机型选择不合理,选取的支撑链强度不高,并联机构所实现的运动范围不能满足井下工作需要。尽管并联机构具有结构刚度大、定位和运动精度高、承载能力强、运动自由度多等特点,但也存在工作空间小等不足,应综合发挥并联机构与串联机构的优点,设计混联结构的掘进机悬臂,解决现有掘进机存在的技术问题。Aiming at the problems of insufficient freedom of movement and limited working space of existing roadheaders, existing patent documents have also proposed some solutions. For example, a Chinese patent with application number 201210289363.2 discloses a roadheader propulsion device and full-face tunneling The propulsion device of the roadheader and the roadheader forms a redundantly driven 6SPS six-degree-of-freedom parallel mechanism. The mechanism does not have decoupling and is difficult to control; due to the use of a large number of difficult-to-process ball joints, it is difficult to manufacture the equipment and increase the cost. the working space of the cutting head. The Chinese patent application number 201510146648.4 discloses a roadheader with a cantilever using a parallel mechanism. The structure of the parallel mechanism used is 2RPS+2SPS. Although the cutting head has four degrees of freedom in space, its rotation degrees of freedom The amplitude is limited, which affects the actual working space of the cutting head. The model selection of the parallel mechanism in the above design scheme is unreasonable, the strength of the selected support chain is not high, and the range of motion realized by the parallel mechanism cannot meet the needs of underground work. Although the parallel mechanism has the characteristics of high structural rigidity, high positioning and motion precision, strong bearing capacity, and many degrees of freedom of movement, it also has shortcomings such as small working space. The cantilever of the roadheader solves the technical problems existing in the existing roadheader.

本实用新型涉及的一种采用混联机构作为掘进机悬臂的六自由度混联式全液压掘进机,其切割头具有空间三个独立转动和一个独立移动,且在水平方向上还存在两个冗余转动,即左右摆动和上下俯仰运动均由两个转动副实现,不仅可扩大其切割头的转动幅度,还有利于调整切割头的姿态,能实现切割头在水平状态下进行切割作业;此外,本实用新型的控制解耦性好,调节、维护方便,能克服现有掘进机存在的技术缺陷。The utility model relates to a six-degree-of-freedom mixed-type full-hydraulic roadheader that adopts a hybrid mechanism as the cantilever of the roadheader. Its cutting head has three independent rotations and one independent movement in space, and there are two in the horizontal direction. Redundant rotation, that is, left and right swing and up and down pitch movement are realized by two rotating pairs, which can not only expand the rotation range of the cutting head, but also help to adjust the posture of the cutting head, and can realize the cutting operation of the cutting head in a horizontal state; In addition, the utility model has good control decoupling performance, convenient adjustment and maintenance, and can overcome the technical defects existing in the existing roadheader.

发明内容Contents of the invention

本实用新型的目的是针对现有技术的不足,提供一种六自由度混联式全液压掘进机,其切割头具有空间三个独立转动和一个独立移动,且在水平方向上还存在两个冗余转动,左右摆动和上下俯仰运动均由两个转动副实现,不仅可克服现有掘进机工作臂运动自由度少、运动幅度小等缺陷,还能实现切割头在水平状态下进行切割作业,控制解耦性好,调节、维护方便。The purpose of this utility model is to provide a six-degree-of-freedom mixed-type full-hydraulic roadheader for the deficiencies of the prior art. Its cutting head has three independent rotations and one independent movement in the space, and there are two Redundant rotation, left and right swinging and up and down pitching movements are all realized by two rotating pairs, which can not only overcome the defects of less freedom of movement and small movement range of the working arm of the existing roadheader, but also realize the cutting operation of the cutting head in a horizontal state , good control decoupling, easy adjustment and maintenance.

本实用新型所要解决的技术问题采用以下技术方案来实现。The technical problems to be solved by the utility model are realized by the following technical solutions.

一种六自由度混联式全液压掘进机,包括装载部、行走部、刮板运输机、机身本体、两自由度回转座、并联工作臂和切割头。其中,用于装载岩石、煤块等物料的装载部位于机身本体的前端,且位于切割头和并联工作臂的下方,所述的装载部包括铲板、星轮、铲板升降油缸和前溜槽,所述的星轮有两组且对称安装在铲板上,用于将铲板上的物料向后输送以进入前溜槽中;所述的前溜槽位于铲板中后部的中间位置,所述的铲板与机身本体通过铰链相连接,铲板升降油缸用于调节铲板的仰俯角度,铲板升降油缸的两端与铲板、机身本体均通过铰链相连接。所述的行走部包括履带架、履带和行走马达。所述的行走马达安装在履带架上,为履带提供动力;在行走马达的输出端设有驱动轮;履带包裹在履带架上,且与驱动轮相啮合。所述的刮板运输机位于机身本体内部的中间位置,包括运输马达、后溜槽和刮板链。所述的运输马达位于后溜槽的尾部,且通过螺钉与后溜槽相连接,所述的后溜槽倾斜安装在机身本体的中部,且后溜槽的前端低于后端。所述的机身本体安装在行走部上,且与行走部的履带架相固连,在所述的机身本体的中部左侧设有操作台,在机身本体的尾部上方设有后照明灯,在机身本体的尾部下方设有后支腿。所述的两自由度回转座用于实现切割头仰俯调节、水平面内的左右摆动调节和支撑连接的功能,两自由度回转座的后端与机身本体通过回转支承轴承相连接,两自由度回转座的前端与并联工作臂通过螺栓相固连。所述的并联工作臂位于两自由度回转座与切割头之间,用于实现切割头仰俯调节、左右摆动调节和沿切割头自身轴线伸缩调节三大调节功能。所述的切割头用于切割岩石或煤层,切割头安装在并联工作臂的前端,且与并联工作臂通过螺栓相固连。A six-degree-of-freedom mixed-type full-hydraulic roadheader includes a loading part, a traveling part, a scraper conveyor, a fuselage body, a two-degree-of-freedom slewing seat, a parallel working arm, and a cutting head. Wherein, the loading part for loading materials such as rocks and coal blocks is located at the front end of the fuselage body, and is located below the cutting head and the parallel working arm. The loading part includes a blade, a star wheel, a blade lift cylinder and a front The chute, the star wheel has two groups and is symmetrically installed on the shovel plate, and is used to transport the material on the shovel plate backward to enter the front chute; the front chute is located in the middle of the rear part of the shovel plate, The blade is connected with the fuselage body through a hinge, and the blade lift cylinder is used to adjust the pitch angle of the blade, and the two ends of the blade lift cylinder are connected with the blade and the fuselage body through hinges. The walking part includes a crawler frame, a crawler belt and a traveling motor. The traveling motor is installed on the crawler frame to provide power for the crawler belt; the output end of the traveling motor is provided with a driving wheel; the crawler belt is wrapped on the crawler frame and meshed with the driving wheel. The scraper conveyor is located in the middle of the fuselage body and includes a transport motor, a rear chute and a scraper chain. The transport motor is located at the tail of the rear chute and is connected with the rear chute by screws. The rear chute is obliquely installed in the middle of the fuselage body, and the front end of the rear chute is lower than the rear end. The fuselage body is installed on the running part, and is fixedly connected with the track frame of the running part. An operation console is arranged on the left side of the middle part of the fuselage body, and a rear lighting is provided above the tail of the fuselage body. The lamp is provided with a rear outrigger under the tail of the fuselage body. The two-degree-of-freedom slewing seat is used to realize the functions of pitch adjustment of the cutting head, left-right swing adjustment in the horizontal plane, and support connection. The front end of the slewing seat is fixedly connected with the parallel working arm by bolts. The parallel working arm is located between the two-degree-of-freedom slewing base and the cutting head, and is used to realize the three adjustment functions of the cutting head pitch adjustment, left-right swing adjustment, and telescopic adjustment along the cutting head's own axis. The cutting head is used for cutting rock or coal seam, and the cutting head is installed on the front end of the parallel working arm, and is fixedly connected with the parallel working arm through bolts.

所述的两自由度回转座包括回转底座、回转油缸、连接梁、俯仰油缸和后臂护板。所述的回转底座的后端与机身本体通过回转支承轴承相连接,所述的回转底座的前端与连接梁的后端通过铰链相连接。所述的回转油缸的有两个,且对称布置在回转底座的两侧,用于驱动回转底座绕垂直方向的轴线转动;回转油缸的后端与机身本体通过铰链相连接,回转油缸的前端与回转底座通过铰链相连接。所述的俯仰油缸用于调节连接梁仰俯角度,俯仰油缸的后端与回转底座通过铰链相连接,俯仰油缸的前端与连接梁通过铰链相连接。在所述的连接梁的前端两侧设有两个对称布置的双耳铰链座,在连接梁的后端两侧设有两个对称布置的单耳铰链座,在连接梁的内部设有纵向加强筋和横向加强板,在连接梁的前端顶部设有安装操作孔。所述的后臂护板位于连接梁的上方,用于避免破碎后的岩石或煤炭落入两自由度回转座内,并保护俯仰油缸;所述的后臂护板与连接梁通过螺钉相固连。The two-degree-of-freedom revolving seat includes a revolving base, a revolving oil cylinder, a connecting beam, a pitching oil cylinder and a rear arm guard. The rear end of the slewing base is connected to the fuselage body through a slewing support bearing, and the front end of the slewing base is connected to the rear end of the connecting beam through a hinge. There are two rotary oil cylinders, which are symmetrically arranged on both sides of the rotary base, and are used to drive the rotary base to rotate around the vertical axis; the rear end of the rotary oil cylinder is connected to the fuselage body through a hinge, and the front end of the rotary oil cylinder It is connected with the swivel base through a hinge. The pitching cylinder is used to adjust the pitching angle of the connecting beam, the rear end of the pitching cylinder is connected to the rotary base through a hinge, and the front end of the pitching cylinder is connected to the connecting beam through a hinge. Two symmetrically arranged double-ear hinge seats are arranged on both sides of the front end of the connecting beam, and two symmetrically arranged single-ear hinge seats are arranged on both sides of the rear end of the connecting beam. The reinforcing rib and the transverse reinforcing plate are provided with installation and operation holes on the top of the front end of the connecting beam. The rear arm guard is located above the connecting beam to prevent broken rocks or coal from falling into the two-degree-of-freedom slewing seat and protect the pitch cylinder; the rear arm guard and the connecting beam are fixed by screws even.

所述的并联工作臂包括固定平台、外运动链、中间运动链、动平台和前臂护板。其中,所述的固定平台与两自由度回转座中的连接梁通过螺栓相连接;所述的外运动链有三条,且对称布置在固定平台与动平台之间,所述的外运动链的两端与固定平台、动平台均通过螺钉相连接;所述的中间运动链的前、后两端分别与固定平台、动平台相固连;所述的前臂护板通过螺钉固定安装在位于中间运动链上方的外运动链上,用于避免切割后产生的岩石或煤炭进入并联工作臂的内部,以保护外运动链和中间运动链。The parallel working arm includes a fixed platform, an outer kinematic chain, an intermediate kinematic chain, a moving platform and a forearm guard. Wherein, the fixed platform and the connecting beam in the two-degree-of-freedom revolving base are connected by bolts; there are three outer kinematic chains, and they are arranged symmetrically between the fixed platform and the moving platform. Both ends are connected with the fixed platform and the moving platform by screws; the front and rear ends of the middle kinematic chain are fixedly connected with the fixed platform and the moving platform respectively; On the outer kinematic chain above the kinematic chain, it is used to prevent the rock or coal generated after cutting from entering the inside of the parallel working arm, so as to protect the outer kinematic chain and the middle kinematic chain.

所述的动平台包括后安装座、T型连接柱和前安装座。其中,所述的T型连接柱的截面呈现T型,所述的T型连接柱的前、后两端分别与前安装座、后安装座相固连;所述的前安装座与切割头通过螺栓相连接;在所述的后安装座上设有管线孔,在所述的前安装座上设有马达安装孔。The moving platform includes a rear mounting base, a T-shaped connecting column and a front mounting base. Wherein, the section of the T-shaped connecting column presents a T shape, and the front and rear ends of the T-shaped connecting column are fixedly connected with the front mounting seat and the rear mounting seat respectively; the front mounting seat and the cutting head They are connected by bolts; a pipeline hole is provided on the rear mounting base, and a motor mounting hole is provided on the front mounting base.

所述的外运动链包括后万向节、双排液压缸和前万向节。其中,所述的后万向节的后端通过螺钉安装在固定平台上,所述的双排液压缸的后端与后万向节的前端固连,双排液压缸的前端与前万向节的后端固连,所述的前万向节的前端与动平台通过螺钉相连接。所述的后万向节的十字轴的一条轴线与前万向节的十字轴的一条轴线相平行,后万向节的十字轴的另一条轴线与前万向节的十字轴的另一条轴线相平行;在同一个方向上,安装在固定平台上的三个后万向节的十字轴的轴线保持平行;在同一个方向上,安装在动平台上的三个前万向节的十字轴的轴线保持平行。The outer kinematic chain includes rear universal joints, double-row hydraulic cylinders and front universal joints. Wherein, the rear end of the rear universal joint is installed on the fixed platform through screws, the rear end of the double-row hydraulic cylinder is fixedly connected with the front end of the rear universal joint, and the front end of the double-row hydraulic cylinder is connected with the front universal joint. The rear end of the joint is fixedly connected, and the front end of the front universal joint is connected with the moving platform by screws. One axis of the cross shaft of the rear universal joint is parallel to one axis of the cross shaft of the front universal joint, and the other axis of the cross shaft of the rear universal joint is parallel to the other axis of the cross shaft of the front universal joint In the same direction, the axes of the cross shafts of the three rear universal joints installed on the fixed platform remain parallel; in the same direction, the axes of the cross shafts of the three front universal joints installed on the moving platform axes remain parallel.

所述的中间运动链包括后铰链、中间液压缸和前铰链。其中,所述的后铰链通过螺钉固定安装在固定平台上,所述的中间液压缸的前、后两端分别与前铰链、后铰链相固连,所述的前铰链通过螺钉固定安装在动平台的后安装座上。所述的后铰链的轴线与后万向节的十字轴的一条轴线相平行,所述的前铰链的轴线与前万向节的十字轴的一条轴线相平行,且所述的后铰链的轴线与前铰链的轴线相互垂直。The middle kinematic chain includes a rear hinge, a middle hydraulic cylinder and a front hinge. Wherein, the rear hinge is fixed on the fixed platform by screws, the front and rear ends of the middle hydraulic cylinder are fixedly connected with the front hinge and the rear hinge respectively, and the front hinge is fixed on the moving platform by screws. on the rear mount of the platform. The axis of the rear hinge is parallel to an axis of the cross shaft of the rear universal joint, the axis of the front hinge is parallel to an axis of the cross shaft of the front universal joint, and the axis of the rear hinge perpendicular to the axis of the front hinge.

所述的切割头包括切割马达、切割头体、主动齿轮、从动齿轮、从动轴和截齿。其中,所述的切割马达有三台,且通过螺钉对称安装在动平台的前安装座上,用于为主动齿轮提供动力;所述的主动齿轮安装在切割马达的输出轴上,且与切割马达的输出轴通过平键相连接;所述的从动齿轮安装在从动轴上,且与从动轴通过平键相连接,所述的从动齿轮同时与三个主动齿轮相啮合;所述的从动轴的前端通过轴承与切割头体相连接,从动轴的后端通过轴承与动平台的前安装座相连接;所述的截齿呈螺旋线型安装布置在切割头体的外侧面上,且在所述的截齿的外表面设有类金刚石碳涂层。The cutting head includes a cutting motor, a cutting head body, a driving gear, a driven gear, a driven shaft and a pick. Among them, there are three cutting motors, and they are symmetrically installed on the front mounting seat of the moving platform by screws to provide power for the driving gear; the driving gear is installed on the output shaft of the cutting motor, and is connected with the cutting motor The output shaft is connected through a flat key; the driven gear is installed on the driven shaft and connected with the driven shaft through a flat key, and the driven gear is meshed with three driving gears at the same time; The front end of the driven shaft is connected to the cutting head body through a bearing, and the rear end of the driven shaft is connected to the front mounting seat of the moving platform through a bearing; the picks are installed and arranged outside the cutting head body in a spiral shape On the side, and on the outer surface of the pick, a diamond-like carbon coating is provided.

后万向节、前万向节的十字轴的轴线之间的尺度约束关系,以及后铰链与后万向节的十字轴的轴线之间的尺度约束关系、前铰链的轴线与前万向节的十字轴的轴线之间的尺度约束关系、后铰链与前铰链的轴线之间的尺度约束关系共同确定了并联工作臂的运动自由度。The scale constraint relationship between the axis of the cross shaft of the rear universal joint and the front universal joint, and the scale constraint relationship between the axis of the rear hinge and the cross shaft of the rear universal joint, the axis of the front hinge and the axis of the front universal joint The scale constraint relationship between the axes of the cross shaft and the scale constraint relationship between the axes of the rear hinge and the front hinge jointly determine the freedom of movement of the parallel working arm.

本实用新型所述的行走马达、运输马达和切割马达均采用液压马达。The walking motor, transport motor and cutting motor described in the utility model all adopt hydraulic motors.

从机构学的角度看,所述的两自由度回转座为一种RR结构的两自由度串联机构,且两个转动副R的轴线相互垂直;并联工作臂是一种3UPU+RPR结构的四支链并联机构,且具有空间一个移动两个独立转动共三个运动自由度。两自由度回转座与并联工作臂一起构成了一个{-3UPU+RPR-}-RR结构的混联机构,符号R表示转动副,符号U表示万向节,符号P表示移动副。所述的混联机构{-3UPU+RPR-}-RR具有一个移动四个转动共五个运动自由度,其中有两个转动为冗余自由度,切割头在切割马达的驱动下绕从动轴轴线的转动为切割头的第六个运动自由度。切割头、并联工作臂和两自由度回转座构成一个结构为{-3UPU+RPR-}-RR-R的混联机构。From a mechanical point of view, the two-degree-of-freedom slewing seat is a two-degree-of-freedom series mechanism of a RR structure, and the axes of the two revolving pairs R are perpendicular to each other; the parallel working arm is a four-dimensional structure of a 3UPU+RPR The branched chain parallel mechanism has a total of three degrees of freedom in space, one moving and two independent rotations. The two-degree-of-freedom slewing base and the parallel working arm constitute a {-3UPU+RPR-}-RR structure hybrid mechanism. The symbol R represents the revolving joint, the symbol U represents the universal joint, and the symbol P represents the moving joint. The hybrid mechanism {-3UPU+RPR-}-RR has a total of five degrees of freedom in one movement and four rotations, of which two rotations are redundant degrees of freedom, and the cutting head is driven by the cutting motor to rotate around the driven The rotation of the shaft axis is the sixth degree of freedom of motion of the cutting head. The cutting head, the parallel working arm and the two-degree-of-freedom revolving seat constitute a hybrid mechanism with the structure {-3UPU+RPR-}-RR-R.

使用时,可根据掘进机切割头的实际切割作业需要,确定切割头的姿态。切割头的左右大幅度摆动可通过回转油缸的伸缩控制回转底座左右摆动来实现,切割头的左右小幅度摆动还可通过外运动链中双排液压缸的伸缩控制动平台左右摆动来实现;切割头大幅度的上下仰俯调节可通过俯仰油缸的伸缩控制连接梁的仰俯来实现,切割头小幅度的上下仰俯调节也可通过外运动链中双排液压缸的伸缩控制动平台的仰俯来实现;切割头的伸缩可通过控制并联工作臂中双排液压缸和中间液压缸的伸缩来实现;切割头绕自身轴线的转动主要通过切割马达驱动从动齿轮和从动轴的转动来实现。在实际切割作业中,切割头的作业姿态调整需要同时控制多个方向的转动或移动实现。When in use, the posture of the cutting head can be determined according to the actual cutting operation needs of the cutting head of the roadheader. The large left and right swing of the cutting head can be realized by the telescopic control of the rotary oil cylinder to control the left and right swing of the rotary base. The large up and down pitch adjustment of the head can be realized by the telescopic control of the pitch cylinder to control the pitch of the connecting beam. The small up and down pitch adjustment of the cutting head can also be controlled by the telescopic control of the double-row hydraulic cylinder in the outer kinematic chain. It can be realized by bending down; the expansion and contraction of the cutting head can be realized by controlling the expansion and contraction of the double-row hydraulic cylinder and the middle hydraulic cylinder in the parallel working arm; the rotation of the cutting head around its own axis is mainly achieved by the rotation of the driven gear and the driven shaft driven by the cutting motor accomplish. In the actual cutting operation, the adjustment of the working posture of the cutting head needs to be realized by controlling the rotation or movement in multiple directions at the same time.

本实用新型的有益效果是,与现有的技术相比,本实用新型的切割头除绕自身旋转外,还具有空间三个独立转动和一个独立移动,且水平方向有两个转动为冗余转动,即左右摆动和上下俯仰运动均由两个转动副实现,不仅可扩大其切割头的转动幅度,还有利于调整切割头的姿态,能实现切割头旋转轴在水平状态下进行切割作业;本实用新型采用全液压驱动方式,截割头的转动也是由液压马达驱动,电控操作系统比传统掘进机更简单,使得整机在防爆性能上更加安全可靠;由液压马达驱动的切割头能随着煤层或岩石硬度增加降低转速,增加切割力,更能适应煤矿井下复杂的工况。此外,本实用新型还具有结构紧凑、控制解耦性好,调节、维护方便等特点,能克服现有掘进机存在的技术缺陷,不仅可以用作煤矿井下煤巷、岩巷用掘进机,还可作为地面隧道施工等用途的掘进机使用。The beneficial effect of the utility model is that, compared with the existing technology, the cutting head of the utility model not only rotates around itself, but also has three independent rotations and one independent movement in space, and two rotations in the horizontal direction are redundant. Rotation, that is, left and right swinging and up and down pitching movements are realized by two rotating pairs, which can not only expand the rotation range of the cutting head, but also help to adjust the posture of the cutting head, and can realize the cutting operation in the horizontal state of the rotation axis of the cutting head; The utility model adopts a full hydraulic drive mode, and the rotation of the cutting head is also driven by a hydraulic motor. As the hardness of the coal seam or rock increases, the speed is reduced and the cutting force is increased, which is more suitable for the complex working conditions of the coal mine. In addition, the utility model also has the characteristics of compact structure, good control decoupling, convenient adjustment and maintenance, etc., and can overcome the technical defects of existing roadheaders. It can be used as a boring machine for ground tunnel construction and other purposes.

附图说明Description of drawings

图1为本实用新型的总体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2为本实用新型的两自由度回转座、并联工作臂和切割头的装配关系示意图;Fig. 2 is a schematic diagram of the assembly relationship of the two-degree-of-freedom revolving seat, the parallel working arm and the cutting head of the present invention;

图3为本实用新型的连接梁的结构示意图;Fig. 3 is the structural representation of the connecting beam of the present utility model;

图4为本实用新型的并联工作臂的结构示意图;Fig. 4 is the structural representation of parallel working arm of the present utility model;

图5为本实用新型的并联工作臂的中间运动链的结构示意图;Fig. 5 is the structural schematic diagram of the middle kinematic chain of the parallel working arm of the present utility model;

图6为本实用新型的并联工作臂的动平台的结构示意图;Fig. 6 is a structural schematic diagram of the moving platform of the parallel working arm of the present invention;

图7为本实用新型的切割头的结构示意图。Fig. 7 is a structural schematic diagram of the cutting head of the present invention.

具体实施方式Detailed ways

为了使本实用新型所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and illustrations.

如图1和图2所示,一种六自由度混联式全液压掘进机,包括装载部1、行走部2、刮板运输机3、机身本体4、两自由度回转座5、并联工作臂6和切割头7。其中,用于装载岩石、煤块等物料的装载部1位于机身本体4的前端,且位于切割头7和并联工作臂6的下方,所述的装载部1包括铲板11、星轮12、铲板升降油缸13和前溜槽14,所述的星轮12有两组且对称安装在铲板11上,用于将铲板11上的物料向后输送以进入前溜槽14中;所述的前溜槽14位于铲板11中后部的中间位置,所述的铲板11与机身本体4通过铰链相连接,铲板升降油缸13用于调节铲板11的仰俯角度,铲板升降油缸13的两端与铲板11、机身本体4均通过铰链相连接。所述的行走部2包括履带架21、履带22和行走马达23。所述的行走马达23安装在履带架21上,为履带22提供动力;在行走马达23的输出端设有驱动轮24;履带22包裹在履带架21上,且与驱动轮24相啮合。所述的刮板运输机3位于机身本体4内部的中间位置,包括运输马达31、后溜槽32和刮板链33。所述的运输马达31位于后溜槽32的尾部,且通过螺钉与后溜槽32相连接,所述的后溜槽32倾斜安装在机身本体4的中部,且后溜槽32的前端低于后端。所述的机身本体4安装在行走部2上,且与行走部2的履带架21相固连,在所述的机身本体4的中部左侧设有操作台41,在机身本体4的尾部上方设有后照明灯42,在机身本体4的尾部下方设有后支腿43。所述的两自由度回转座5用于实现切割头7仰俯调节、水平面内的左右摆动调节和支撑连接的功能,两自由度回转座5的后端与机身本体4通过回转支承轴承相连接,两自由度回转座5的前端与并联工作臂6通过螺栓相固连。所述的并联工作臂6位于两自由度回转座5与切割头7之间,用于实现切割头7仰俯调节、左右摆动调节和沿切割头7自身轴线伸缩调节三大调节功能。所述的切割头7用于切割岩石或煤层,切割头7安装在并联工作臂6的前端,且与并联工作臂6通过螺栓相固连。As shown in Figures 1 and 2, a six-degree-of-freedom hybrid full-hydraulic roadheader includes a loading part 1, a walking part 2, a scraper conveyor 3, a fuselage body 4, a two-degree-of-freedom slewing seat 5, and a parallel working Arm 6 and cutting head 7. Among them, the loading part 1 for loading materials such as rocks and coal blocks is located at the front end of the fuselage body 4, and is located below the cutting head 7 and the parallel working arm 6. The loading part 1 includes a shovel 11 and a star wheel 12. 1. Shovel plate lifting cylinder 13 and front chute 14, the star wheel 12 has two groups and is symmetrically installed on the shovel plate 11, and is used to transport the material on the shovel plate 11 backwards to enter the front chute 14; The front chute 14 is located in the middle of the rear part of the blade 11, the blade 11 is connected to the fuselage body 4 through a hinge, the blade lift cylinder 13 is used to adjust the pitch angle of the blade 11, and the blade lifts Both ends of the oil cylinder 13 are connected with the shovel plate 11 and the fuselage body 4 through hinges. The traveling part 2 includes a crawler frame 21 , a crawler belt 22 and a traveling motor 23 . The traveling motor 23 is installed on the crawler frame 21 to provide power for the crawler belt 22; the output end of the traveling motor 23 is provided with a driving wheel 24; The scraper conveyor 3 is located in the middle of the fuselage body 4 and includes a transport motor 31 , a rear chute 32 and a scraper chain 33 . Described transport motor 31 is positioned at the afterbody of rear chute 32, and is connected with rear chute 32 by screw, and described rear chute 32 is obliquely installed in the middle part of fuselage body 4, and the front end of rear chute 32 is lower than rear end. The fuselage body 4 is installed on the running part 2, and is fixedly connected with the crawler frame 21 of the running part 2, and an operation console 41 is arranged on the left side of the middle part of the fuselage body 4. A rear light 42 is provided above the tail of the body, and a rear leg 43 is provided below the tail of the fuselage body 4 . The two-degree-of-freedom revolving base 5 is used to realize the functions of pitch adjustment of the cutting head 7, left-right swing adjustment in the horizontal plane, and support connection. Connection, the front end of the two-degree-of-freedom revolving base 5 is fixedly connected with the parallel working arm 6 through bolts. The parallel working arm 6 is located between the two-degree-of-freedom revolving base 5 and the cutting head 7, and is used to realize the three major adjustment functions of the cutting head 7, including pitch adjustment, left and right swing adjustment, and telescopic adjustment along the axis of the cutting head 7 itself. The cutting head 7 is used for cutting rock or coal seam, and the cutting head 7 is installed on the front end of the parallel working arm 6, and is fixedly connected with the parallel working arm 6 by bolts.

如图1、图2和图3所示,所述的两自由度回转座5包括回转底座51、回转油缸52、连接梁53、俯仰油缸54和后臂护板55。所述的回转底座51的后端与机身本体4通过回转支承轴承相连接,所述的回转底座51的前端与连接梁53的后端通过铰链相连接。所述的回转油缸52的有两个,且对称布置在回转底座51的两侧,用于驱动回转底座51绕垂直方向的轴线转动;回转油缸52的后端与机身本体4通过铰链相连接,回转油缸52的前端与回转底座51通过铰链相连接。所述的俯仰油缸54用于调节连接梁53仰俯角度,俯仰油缸54的后端与回转底座51通过铰链相连接,俯仰油缸54的前端与连接梁53通过铰链相连接。在所述的连接梁53的前端两侧设有两个对称布置的双耳铰链座531,在连接梁53的后端两侧设有两个对称布置的单耳铰链座532,在连接梁53的内部设有纵向加强筋533和横向加强板534,在连接梁53的前端顶部设有安装操作孔535。所述的后臂护板55位于连接梁53的上方,用于避免破碎后的岩石或煤炭落入两自由度回转座5内,并保护俯仰油缸54;所述的后臂护板55与连接梁53通过螺钉相固连。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the two-degree-of-freedom revolving base 5 includes a revolving base 51 , a revolving cylinder 52 , a connecting beam 53 , a pitching cylinder 54 and a rear arm guard 55 . The rear end of the revolving base 51 is connected to the fuselage body 4 through a slewing support bearing, and the front end of the revolving base 51 is connected to the rear end of the connecting beam 53 through a hinge. There are two rotary cylinders 52, which are symmetrically arranged on both sides of the rotary base 51, and are used to drive the rotary base 51 to rotate around the vertical axis; the rear end of the rotary cylinder 52 is connected to the fuselage body 4 through a hinge , The front end of the rotary oil cylinder 52 is connected with the rotary base 51 through a hinge. The pitching cylinder 54 is used to adjust the pitching angle of the connecting beam 53, the rear end of the pitching cylinder 54 is connected with the rotary base 51 through a hinge, and the front end of the pitching cylinder 54 is connected with the connecting beam 53 through a hinge. Two symmetrically arranged two-ear hinge seats 531 are arranged on both sides of the front end of the connecting beam 53 , and two symmetrically arranged one-ear hinge seats 532 are arranged on both sides of the rear end of the connecting beam 53 . There are longitudinal ribs 533 and transverse reinforcement plates 534 inside, and an installation operation hole 535 is provided at the top of the front end of the connecting beam 53 . The rear arm guard 55 is located above the connecting beam 53, and is used to prevent broken rocks or coal from falling into the two-degree-of-freedom revolving seat 5, and to protect the pitch cylinder 54; the rear arm guard 55 is connected to The beams 53 are fixedly connected by screws.

如图1、图2、图4和图5所示,所述的并联工作臂6包括固定平台61、外运动链62、中间运动链63、动平台64和前臂护板65。其中,所述的固定平台61与两自由度回转座5中的连接梁53通过螺栓相连接;所述的外运动链62有三条,且对称布置在固定平台61与动平台64之间,所述的外运动链62的两端分别与固定平台61、动平台64通过螺钉相连接;所述的中间运动链63的前、后两端分别与固定平台61、动平台64相固连;所述的前臂护板65通过螺钉固定安装在位于中间运动链63上方的外运动链62上,用于避免切割后产生的岩石或煤炭进入并联工作臂6的内部,以保护外运动链62和中间运动链63。As shown in FIGS. 1 , 2 , 4 and 5 , the parallel working arm 6 includes a fixed platform 61 , an outer kinematic chain 62 , an intermediate kinematic chain 63 , a moving platform 64 and a forearm guard 65 . Wherein, the fixed platform 61 is connected with the connecting beam 53 in the two-degree-of-freedom revolving base 5 through bolts; the outer kinematic chains 62 have three, and are symmetrically arranged between the fixed platform 61 and the moving platform 64, so The two ends of the outer kinematic chain 62 are respectively connected with the fixed platform 61 and the moving platform 64 by screws; the front and rear ends of the middle kinematic chain 63 are respectively fixedly connected with the fixed platform 61 and the moving platform 64; The above-mentioned forearm guard 65 is fixedly installed on the outer kinematic chain 62 above the middle kinematic chain 63 by screws, and is used to prevent the rock or coal produced after cutting from entering the inside of the parallel working arm 6, so as to protect the outer kinematic chain 62 and the middle kinematic chain. Kinetic chain63.

如图2、图4和图6所示,所述的动平台64包括后安装座641、T型连接柱642和前安装座643。其中,所述的T型连接柱642的截面呈现T型,所述的T型连接柱642的前、后两端分别与前安装座643、后安装座641相固连;所述的前安装座643与切割头7通过螺栓相连接;在所述的后安装座641上设有管线孔6411,在所述的前安装座643上设有马达安装孔6431。As shown in FIG. 2 , FIG. 4 and FIG. 6 , the moving platform 64 includes a rear mounting base 641 , a T-shaped connecting column 642 and a front mounting base 643 . Wherein, the section of the T-shaped connecting column 642 is T-shaped, and the front and rear ends of the T-shaped connecting column 642 are fixedly connected with the front mounting base 643 and the rear mounting base 641 respectively; The seat 643 is connected with the cutting head 7 by bolts; the rear mounting seat 641 is provided with a pipeline hole 6411 , and the front mounting seat 643 is provided with a motor mounting hole 6431 .

如图1、图2和图4所示,所述的外运动链62包括后万向节621、双排液压缸622和前万向节623。其中,所述的后万向节621的后端通过螺钉安装在固定平台61上,所述的双排液压缸622的后端与后万向节621的前端固连,双排液压缸622的前端与前万向节623的后端固连,所述的前万向节623的前端与动平台64通过螺钉相连接。所述的后万向节621的十字轴的一条轴线与前万向节623的十字轴的一条轴线相平行,后万向节621的十字轴的另一条轴线与前万向节623的十字轴的另一条轴线相平行;在同一个方向上,安装在固定平台61上的三个后万向节621的十字轴的轴线保持平行;在同一个方向上,安装在动平台64上的三个前万向节623的十字轴的轴线保持平行。As shown in FIG. 1 , FIG. 2 and FIG. 4 , the outer kinematic chain 62 includes a rear universal joint 621 , a double-row hydraulic cylinder 622 and a front universal joint 623 . Wherein, the rear end of the rear universal joint 621 is installed on the fixed platform 61 by screws, the rear end of the double-row hydraulic cylinder 622 is fixedly connected with the front end of the rear universal joint 621, and the rear end of the double-row hydraulic cylinder 622 The front end is fixedly connected with the rear end of the front universal joint 623, and the front end of the front universal joint 623 is connected with the moving platform 64 by screws. An axis of the cross shaft of the rear universal joint 621 is parallel to an axis of the cross shaft of the front universal joint 623, and another axis of the cross shaft of the rear universal joint 621 is parallel to the cross shaft of the front universal joint 623. In the same direction, the axes of the cross shafts of the three rear universal joints 621 installed on the fixed platform 61 remain parallel; in the same direction, the axes of the three cross shafts installed on the moving platform 64 The axes of the cross shafts of the front gimbal 623 remain parallel.

如图1、图2、图4和图5所示,所述的中间运动链63包括后铰链631、中间液压缸632和前铰链633。其中,所述的后铰链631通过螺钉固定安装在固定平台61上,所述的中间液压缸632的前、后两端分别与前铰链633、后铰链631相固连,所述的前铰链633通过螺钉固定安装在动平台64的后安装座641上。所述的后铰链631的轴线与后万向节621的十字轴的一条轴线相平行,所述的前铰链633的轴线与前万向节623的十字轴的一条轴线相平行,且所述的后铰链631的轴线与前铰链633的轴线相互垂直。As shown in FIG. 1 , FIG. 2 , FIG. 4 and FIG. 5 , the middle kinematic chain 63 includes a rear hinge 631 , a middle hydraulic cylinder 632 and a front hinge 633 . Wherein, the rear hinge 631 is fixedly installed on the fixed platform 61 by screws, the front and rear ends of the middle hydraulic cylinder 632 are fixedly connected with the front hinge 633 and the rear hinge 631 respectively, and the front hinge 633 It is fixed on the rear mount 641 of the moving platform 64 by screws. The axis of the rear hinge 631 is parallel to an axis of the cross shaft of the rear universal joint 621, the axis of the front hinge 633 is parallel to an axis of the cross shaft of the front universal joint 623, and the The axis of the rear hinge 631 and the axis of the front hinge 633 are perpendicular to each other.

如图1、图2、图6和图7所示,所述的切割头7包括切割马达71、切割头体72、主动齿轮73、从动齿轮74、从动轴75和截齿76。其中,所述的切割马达71有三台,且通过螺钉对称安装在动平台64的前安装座643上,用于为主动齿轮73提供动力;所述的主动齿轮73安装在切割马达71的输出轴上,且与切割马达71的输出轴通过平键相连接;所述的从动齿轮74安装在从动轴75上,且与从动轴75通过平键相连接,所述的从动齿轮74同时与三个主动齿轮73相啮合;所述的从动轴75的前端通过轴承与切割头体72相连接,从动轴75的后端通过轴承与动平台64的前安装座643相连接;所述的截齿76呈螺旋线型安装布置在切割头体72的外侧面上,且在所述的截齿76的外表面设有类金刚石碳涂层。As shown in FIGS. 1 , 2 , 6 and 7 , the cutting head 7 includes a cutting motor 71 , a cutting head body 72 , a driving gear 73 , a driven gear 74 , a driven shaft 75 and a pick 76 . Wherein, there are three cutting motors 71, and they are symmetrically mounted on the front mount 643 of the moving platform 64 by screws to provide power for the driving gear 73; the driving gear 73 is installed on the output shaft of the cutting motor 71 and connected with the output shaft of the cutting motor 71 through a flat key; the driven gear 74 is installed on the driven shaft 75 and connected with the driven shaft 75 through a flat key, and the driven gear 74 Mesh with three driving gears 73 simultaneously; The front end of described driven shaft 75 is connected with cutting head body 72 by bearing, and the rear end of driven shaft 75 is connected with the front mount 643 of moving platform 64 by bearing; The picks 76 are installed and arranged on the outer surface of the cutting head body 72 in a helical shape, and a diamond-like carbon coating is provided on the outer surfaces of the picks 76 .

后万向节621、前万向节623的十字轴的轴线之间的尺度约束关系,以及后铰链631与后万向节621的十字轴的轴线之间的尺度约束关系、前铰链633的轴线与前万向节623的十字轴的轴线之间的尺度约束关系、后铰链631与前铰链633的轴线之间的尺度约束关系共同确定了并联工作臂6的运动自由度。The dimensional constraint relationship between the axis of the cross shaft of the rear universal joint 621 and the front universal joint 623, the scale constraint relationship between the rear hinge 631 and the axis of the cross shaft of the rear universal joint 621, and the axis of the front hinge 633 The scale constraint relationship between the axis of the cross shaft of the front universal joint 623 and the scale constraint relationship between the axes of the rear hinge 631 and the front hinge 633 jointly determine the freedom of movement of the parallel working arm 6 .

本实用新型所述的行走马达23、运输马达31和切割马达71均采用液压马达。The traveling motor 23 described in the utility model, the transport motor 31 and the cutting motor 71 all adopt hydraulic motors.

使用时,可根据掘进机切割头7的实际切割作业需要,确定切割头7的姿态。切割头7的左右大幅度摆动可通过回转油缸52的伸缩控制回转底座51左右摆动来实现,切割头7的左右小幅度摆动还可通过外运动链62中双排液压缸622的伸缩控制动平台64左右摆动来实现;切割头7大幅度的上下仰俯调节可通过俯仰油缸54的伸缩控制连接梁53的仰俯来实现,切割头7小幅度的上下仰俯调节也可通过外运动链62中双排液压缸622的伸缩控制动平台64的仰俯来实现;切割头7的伸缩可通过控制并联工作臂6中双排液压缸622和中间液压缸632的伸缩来实现;切割头7绕自身轴线的转动主要通过切割马达71驱动从动齿轮74和从动轴75的转动来实现。在实际切割作业中,切割头7的作业姿态调整需要同时控制多个方向的转动或移动实现。During use, the posture of the cutting head 7 can be determined according to the actual cutting operation needs of the cutting head 7 of the roadheader. The left and right large swing of the cutting head 7 can be realized by the telescopic control of the rotary base 51 by the telescopic control of the rotary oil cylinder 52, and the small left and right swing of the cutting head 7 can also be controlled by the telescopic control of the double-row hydraulic cylinder 622 in the outer kinematic chain 62. 64 left and right swings to achieve; cutting head 7 large pitch adjustment can be realized through the telescopic control of the pitch cylinder 54 to control the pitch of the connecting beam 53, the small pitch adjustment of the cutting head 7 can also be through the outer kinematic chain 62 The telescopic control of the middle double-row hydraulic cylinder 622 realizes the pitching of the brake platform 64; the stretching of the cutting head 7 can be realized by controlling the stretching of the double-row hydraulic cylinder 622 and the middle hydraulic cylinder 632 in the parallel working arm 6; The rotation of its own axis is mainly realized by the cutting motor 71 driving the rotation of the driven gear 74 and the driven shaft 75 . In the actual cutting operation, the adjustment of the working posture of the cutting head 7 needs to be realized by controlling the rotation or movement in multiple directions at the same time.

以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入本实用新型要求保护的范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of protection claimed by the utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (3)

1.一种六自由度混联式全液压掘进机,包括装载部、行走部、刮板运输机、机身本体、两自由度回转座、并联工作臂和切割头,其特征在于:所述的装载部位于机身本体的前端,且位于切割头和并联工作臂的下方,所述的装载部包括铲板、星轮、铲板升降油缸和前溜槽,所述的星轮有两组且对称安装在铲板上,所述的前溜槽位于铲板中后部的中间位置,所述的铲板与机身本体通过铰链相连接,铲板升降油缸的两端与铲板、机身本体均通过铰链相连接;所述的行走部包括履带架、履带和行走马达,所述的行走马达安装在履带架上,在行走马达的输出端设有驱动轮,履带包裹在履带架上,且与驱动轮相啮合;所述的刮板运输机位于机身本体内部的中间位置,包括运输马达、后溜槽和刮板链,所述的运输马达位于后溜槽的尾部,且通过螺钉与后溜槽相连接,所述的后溜槽倾斜安装在机身本体的中部,且后溜槽的前端低于后端;所述的机身本体安装在行走部上,且与行走部的履带架相固连,在所述的机身本体的中部左侧设有操作台,在机身本体的尾部上方设有后照明灯,在机身本体的尾部下方设有后支腿;所述的两自由度回转座的后端与机身本体通过回转支承轴承相连接,两自由度回转座的前端与并联工作臂通过螺栓相固连;所述的并联工作臂位于两自由度回转座与切割头之间,所述的切割头安装在并联工作臂的前端,且与并联工作臂通过螺栓相固连;1. A six-degree-of-freedom mixed-type full-hydraulic roadheader, comprising a loading unit, a walking unit, a scraper conveyor, a fuselage body, a two-degree-of-freedom slewing seat, a parallel working arm and a cutting head, characterized in that: the described The loading part is located at the front end of the fuselage body and below the cutting head and the parallel working arm. The loading part includes a shovel, a star wheel, a shovel lifting cylinder and a front chute. The star wheels have two sets and are symmetrical Installed on the shovel plate, the front chute is located in the middle of the rear part of the shovel plate, the shovel plate is connected to the fuselage body through a hinge, and the two ends of the shovel plate lifting cylinder are connected to the shovel plate and the fuselage body. Connected by a hinge; the walking part includes a crawler frame, a crawler belt and a traveling motor, the traveling motor is installed on the crawler frame, a driving wheel is provided at the output end of the traveling motor, and the crawler belt is wrapped on the crawler frame, and is connected with the crawler frame. The driving wheels are meshed; the scraper conveyor is located in the middle of the fuselage body, including a transport motor, a rear chute and a scraper chain, and the transport motor is located at the tail of the rear chute, and is connected to the rear chute by screws , the rear chute is obliquely installed in the middle of the fuselage body, and the front end of the rear chute is lower than the rear end; the fuselage body is installed on the running part and is firmly connected with the track frame of the running part. The left side of the middle part of the fuselage body is provided with an operation platform, a rear light is provided above the tail of the fuselage body, and a rear outrigger is provided below the tail of the fuselage body; the rear of the two-degree-of-freedom revolving base The end is connected with the fuselage body through the slewing support bearing, and the front end of the two-degree-of-freedom slewing seat is fixedly connected with the parallel working arm through bolts; the parallel working arm is located between the two-degree-of-freedom slewing seat and the cutting head. The cutting head is installed at the front end of the parallel working arm, and is fixedly connected with the parallel working arm by bolts; 所述的两自由度回转座包括回转底座、回转油缸、连接梁、俯仰油缸和后臂护板,所述的回转底座的后端与机身本体通过回转支承轴承相连接,所述的回转底座的前端与连接梁的后端通过铰链相连接;所述的回转油缸的有两个,且对称布置在回转底座的两侧,回转油缸的后端与机身本体通过铰链相连接,回转油缸的前端与回转底座通过铰链相连接;所述的俯仰油缸的后端与回转底座通过铰链相连接,俯仰油缸的前端与连接梁通过铰链相连接;在所述的连接梁的内部设有纵向加强筋和横向加强板,在连接梁的前端顶部设有安装操作孔;所述的后臂护板位于连接梁的上方,且与连接梁通过螺钉相固连;The two-degree-of-freedom slewing seat includes a slewing base, a slewing cylinder, a connecting beam, a pitching cylinder and a rear arm guard. The rear end of the slewing base is connected to the fuselage body through a slewing bearing. The front end of the rotary cylinder is connected to the rear end of the connecting beam through a hinge; there are two rotary cylinders, which are symmetrically arranged on both sides of the rotary base, the rear end of the rotary cylinder is connected to the fuselage body through a hinge, and the rotary cylinder The front end is connected to the slewing base through a hinge; the rear end of the pitching cylinder is connected to the slewing base through a hinge, and the front end of the pitching cylinder is connected to the connecting beam through a hinge; longitudinal reinforcing ribs are arranged inside the connecting beam and a transverse reinforcing plate, and an installation operation hole is provided on the top of the front end of the connecting beam; the rear arm guard is located above the connecting beam, and is fixedly connected with the connecting beam through screws; 所述的并联工作臂包括固定平台、外运动链、中间运动链、动平台和前臂护板,所述的固定平台与两自由度回转座中的连接梁通过螺栓相连接;所述的外运动链有三条,且对称布置在固定平台与动平台之间,所述的外运动链的两端与固定平台、动平台均通过螺钉相连接;所述的中间运动链的前、后两端分别与固定平台、动平台相固连;所述的前臂护板通过螺钉固定安装在位于中间运动链上方的外运动链上;The parallel working arm includes a fixed platform, an outer kinematic chain, an intermediate kinematic chain, a moving platform and a forearm guard, and the fixed platform is connected to the connecting beam in the two-degree-of-freedom slewing base by bolts; the outer kinematic There are three chains, which are arranged symmetrically between the fixed platform and the moving platform. The two ends of the outer kinematic chain are connected with the fixed platform and the moving platform by screws; the front and rear ends of the middle kinematic chain are respectively It is fixedly connected with the fixed platform and the moving platform; the forearm shield is fixed and installed on the outer kinematic chain above the middle kinematic chain by screws; 所述的动平台包括后安装座、T型连接柱和前安装座,所述的T型连接柱的前、后两端分别与前安装座、后安装座相固连,所述的前安装座与切割头通过螺栓相连接,在所述的后安装座上设有管线孔,在所述的前安装座上设有马达安装孔。The moving platform includes a rear mounting seat, a T-shaped connecting column and a front mounting seat, and the front and rear ends of the T-shaped connecting column are fixedly connected with the front mounting seat and the rear mounting seat respectively. The seat and the cutting head are connected by bolts, a pipeline hole is provided on the rear mounting seat, and a motor mounting hole is provided on the front mounting seat. 2.根据权利要求1所述的一种六自由度混联式全液压掘进机,其特征在于:所述的外运动链包括后万向节、双排液压缸和前万向节,所述的后万向节的后端通过螺钉安装在固定平台上,所述的双排液压缸的后端与后万向节的前端固连,双排液压缸的前端与前万向节的后端固连,所述的前万向节的前端与动平台通过螺钉相连接;所述的后万向节的十字轴的一条轴线与前万向节的十字轴的一条轴线相平行,后万向节的十字轴的另一条轴线与前万向节的十字轴的另一条轴线相平行;在同一个方向上,安装在固定平台上的三个后万向节的十字轴的轴线保持平行;在同一个方向上,安装在动平台上的三个前万向节的十字轴的轴线保持平行;2. A six-degree-of-freedom hybrid full-hydraulic roadheader according to claim 1, characterized in that: said outer kinematic chain comprises a rear universal joint, double-row hydraulic cylinders and a front universal joint, said The rear end of the rear universal joint is installed on the fixed platform through screws, the rear end of the double-row hydraulic cylinder is fixedly connected with the front end of the rear universal joint, and the front end of the double-row hydraulic cylinder is connected with the rear end of the front universal joint. Fixed connection, the front end of the front universal joint is connected with the moving platform by screws; an axis of the cross shaft of the rear universal joint is parallel to an axis of the cross shaft of the front universal joint, and the rear universal joint The other axis of the cross shaft of the joint is parallel to the other axis of the cross shaft of the front universal joint; in the same direction, the axes of the cross shafts of the three rear universal joints installed on the fixed platform remain parallel; In the same direction, the axes of the cross shafts of the three front universal joints installed on the moving platform are kept parallel; 所述的中间运动链包括后铰链、中间液压缸和前铰链,所述的后铰链通过螺钉固定安装在固定平台上,所述的中间液压缸的前、后两端分别与前铰链、后铰链相固连,所述的前铰链通过螺钉固定安装在动平台上;所述的后铰链的轴线与后万向节的十字轴的一条轴线相平行,所述的前铰链的轴线与前万向节的十字轴的一条轴线相平行,且所述的后铰链的轴线与前铰链的轴线相互垂直。The middle kinematic chain includes a rear hinge, a middle hydraulic cylinder and a front hinge, the rear hinge is fixed on a fixed platform by screws, and the front and rear ends of the middle hydraulic cylinder are respectively connected to the front hinge and the rear hinge. The front hinge is fixed on the moving platform by screws; the axis of the rear hinge is parallel to an axis of the cross shaft of the rear universal joint, and the axis of the front hinge is parallel to the axis of the front universal joint. An axis of the cross shaft of the joint is parallel to each other, and the axis of the rear hinge and the axis of the front hinge are perpendicular to each other. 3.根据权利要求1所述的一种六自由度混联式全液压掘进机,其特征在于:所述的切割头包括切割马达、切割头体、主动齿轮、从动齿轮、从动轴和截齿,所述的切割马达有三台,且通过螺钉对称安装在动平台的前安装座上;所述的主动齿轮安装在切割马达的输出轴上,且与切割马达的输出轴通过平键相连接;所述的从动齿轮安装在从动轴上,且与从动轴通过平键相连接,所述的从动齿轮同时与三个主动齿轮相啮合;所述的从动轴的前端通过轴承与切割头体相连接,从动轴的后端通过轴承与动平台的前安装座相连接;所述的截齿呈螺旋线型安装布置在切割头体的外侧面上,且在所述的截齿的外表面设有类金刚石碳涂层。3. A six-degree-of-freedom hybrid full-hydraulic roadheader according to claim 1, wherein the cutting head includes a cutting motor, a cutting head body, a driving gear, a driven gear, a driven shaft and There are three cutting motors, and they are symmetrically installed on the front mounting seat of the moving platform through screws; the driving gear is installed on the output shaft of the cutting motor, and is connected with the output shaft of the cutting motor through a flat key. connection; the driven gear is installed on the driven shaft, and is connected with the driven shaft through a flat key, and the driven gear is meshed with three driving gears at the same time; the front end of the driven shaft passes through The bearing is connected with the cutting head body, and the rear end of the driven shaft is connected with the front mount of the moving platform through the bearing; The outer surface of the pick is provided with a diamond-like carbon coating.
CN201520654914.XU 2015-08-27 2015-08-27 All -hydraulic entry driving machine of 6 -degree of freedom series -parallel connection formula Expired - Lifetime CN204899935U (en)

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CN105041329A (en) * 2015-08-27 2015-11-11 安徽理工大学 Six-freedom-degree series-parallel full-hydraulic tunneling machine
CN105804743A (en) * 2016-04-11 2016-07-27 中南大学 Continuous rotating and vibrating cutting equipment realizing pregrooving and used for hard rock ore body and construction process of equipment
CN109372501A (en) * 2018-10-10 2019-02-22 刘志伟 A kind of hydrojet driving coalcutter
CN110939384A (en) * 2020-01-10 2020-03-31 长沙理工大学 Working method of jumbolter for high slope anchoring
CN111005735A (en) * 2019-12-30 2020-04-14 中铁工程装备集团有限公司 Parallel type flexible arm TBM cutter tunneling control method
CN111075351A (en) * 2020-01-10 2020-04-28 长沙理工大学 A kind of bolt drilling rig system
CN111119732A (en) * 2020-01-10 2020-05-08 长沙理工大学 A kind of bolt drilling rig for high slope anchoring

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105041329A (en) * 2015-08-27 2015-11-11 安徽理工大学 Six-freedom-degree series-parallel full-hydraulic tunneling machine
CN105041329B (en) * 2015-08-27 2017-06-06 安徽理工大学 Six degree of freedom series parallel type full-hydraulic tunneling machine
CN105804743A (en) * 2016-04-11 2016-07-27 中南大学 Continuous rotating and vibrating cutting equipment realizing pregrooving and used for hard rock ore body and construction process of equipment
CN109372501A (en) * 2018-10-10 2019-02-22 刘志伟 A kind of hydrojet driving coalcutter
CN111005735A (en) * 2019-12-30 2020-04-14 中铁工程装备集团有限公司 Parallel type flexible arm TBM cutter tunneling control method
CN110939384A (en) * 2020-01-10 2020-03-31 长沙理工大学 Working method of jumbolter for high slope anchoring
CN111075351A (en) * 2020-01-10 2020-04-28 长沙理工大学 A kind of bolt drilling rig system
CN111119732A (en) * 2020-01-10 2020-05-08 长沙理工大学 A kind of bolt drilling rig for high slope anchoring
CN111075351B (en) * 2020-01-10 2021-04-23 长沙理工大学 A kind of bolt drilling rig system
CN111119732B (en) * 2020-01-10 2021-04-23 长沙理工大学 Roofbolter for high slope anchoring

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