CN204899180U - Steel construction jar body aerial working platform simply sets up device - Google Patents
Steel construction jar body aerial working platform simply sets up device Download PDFInfo
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Abstract
一种钢结构罐体高空作业平台简易搭设装置,由平台支架横梁,平台支架立柱,平台支架斜撑,平台支架栏杆,平台支架挂钩,平台支架插槽,钢结构罐体筒壁,作业平台跳板和安全绳组成,所述钢结构罐体筒壁上设有平台支架插槽,所述平台支架插槽一侧设有平台支架,所述平台支架上设有平台支架栏杆和平台支架挂钩,所述平台支架由平台支架横梁,平台支架立柱和平台支架斜撑组成并焊接相连,所述平台支架横梁相邻的两个之间设有作业平台跳板,所述钢结构罐体筒壁环绕设有多个平台支架。本实用新型可达到制作简单,利用废旧材料回收制作,更适用现场施工且可替代传统脚手架,提高搭设和拆卸速度,节省材料和缩短施工时间的有益效果。
A simple installation device for a steel structure tank aerial work platform, which consists of a platform support beam, a platform support column, a platform support diagonal brace, a platform support railing, a platform support hook, a platform support slot, a steel structure tank body wall, and a work platform springboard Composed of a safety rope, a platform support slot is provided on the wall of the steel structure tank, a platform support is provided on one side of the platform support slot, and a platform support railing and a platform support hook are provided on the platform support. The platform support is composed of a platform support beam, a platform support column and a platform support diagonal brace, which are connected by welding. A work platform springboard is provided between two adjacent platform support beams, and the steel structure tank wall is surrounded by a Multiple platform supports. The utility model can achieve the beneficial effects of simple manufacture, recycled waste materials, more suitable for on-site construction and can replace traditional scaffolding, improving the speed of erection and disassembly, saving materials and shortening construction time.
Description
技术领域technical field
本实用新型属于钢结构罐体安装技术领域,尤其涉及一种钢结构罐体高空作业平台简易搭设装置。The utility model belongs to the technical field of steel structure tank body installation, in particular to a simple erection device for a steel structure tank body aerial work platform.
背景技术Background technique
1、随着冶金化工行业的发展,越来越多的高大钢罐体、钢烟囱随之出现。一次性整体吊装完成十分困难,通常需要分段进行。一般的吊装步骤为:首先吊装底部第一段,吊车退场,然后为保证上段与下段之间焊接操作的安全和质量要求,就必须搭设满堂脚手架并铺设跳板、做好安全维护为焊接工人创造足够安全的作业空间,再次吊车进场进行上部吊装,完成拼装焊接工作,以此类推依次完成剩余的几段。由于上述的吊装步骤,因此就会导致多次脚手架管、跳板的倒运费、租赁费用和搭设的人工费用、多余吊车的台班费用、以及搭设脚手架所耽误的工期时间。1. With the development of the metallurgical and chemical industry, more and more tall steel tanks and steel chimneys appear. It is very difficult to complete the overall hoisting at one time, and usually needs to be carried out in sections. The general hoisting steps are: first hoist the first section of the bottom, and the crane exits the site. Then, in order to ensure the safety and quality requirements of the welding operation between the upper section and the lower section, it is necessary to set up a full house of scaffolding and lay springboards, and do a good job of safety maintenance to create enough space for welding workers. In a safe working space, the crane enters the site again for upper hoisting, completes the assembly and welding work, and so on to complete the remaining sections in turn. Due to the above-mentioned hoisting steps, it will result in repeated scaffolding pipes, back-shipping costs for springboards, rental costs and labor costs for erection, shift costs for redundant cranes, and construction period time delayed by erecting scaffolding.
2、提供一种技术方案,采用施工现场废旧的角钢、槽钢、钢管等材料制作成简易脚手架,实现安装简便、操作安全、拆卸方便的作用,杜绝了上述吊装的缺点。2. Provide a technical solution, which uses waste angle steel, channel steel, steel pipe and other materials on the construction site to make simple scaffolding, which realizes the functions of simple installation, safe operation and convenient disassembly, and eliminates the above-mentioned shortcomings of hoisting.
实用新型内容Utility model content
本实用新型提供一种钢结构罐体高空作业平台简易搭设装置,可达到制作简单,利用废旧材料回收制作,更适用现场施工且可替代传统脚手架,提高搭设和拆卸速度,节省材料和缩短施工时间的有益效果。The utility model provides a simple erection device for a steel structure tank body high-altitude operation platform, which can be easily manufactured and made by recycling waste materials, is more suitable for on-site construction and can replace traditional scaffolding, improves erection and disassembly speed, saves materials and shortens construction time beneficial effect.
本实用新型所解决的技术问题采用以下技术方案来实现:本实用新型提供一种钢结构罐体高空作业平台简易搭设装置,由平台支架横梁,平台支架立柱,平台支架斜撑,平台支架栏杆,平台支架挂钩,平台支架插槽,钢结构罐体筒壁,作业平台跳板和安全绳组成,所述钢结构罐体筒壁上设有平台支架插槽,所述平台支架插槽一侧设有平台支架,所述平台支架上设有平台支架栏杆和平台支架挂钩。The technical problem solved by the utility model is achieved by the following technical solutions: the utility model provides a simple erection device for a steel structure tank aerial work platform, which consists of a platform support beam, a platform support column, a platform support diagonal brace, and a platform support railing. Platform bracket hook, platform bracket slot, steel structure tank wall, work platform springboard and safety rope, the steel structure tank wall is provided with a platform bracket slot, and one side of the platform bracket slot is provided with The platform support is provided with a platform support railing and a platform support hook on the platform support.
特别的,所述平台支架由平台支架横梁,平台支架立柱和平台支架斜撑组成并焊接相连。In particular, the platform support is composed of a platform support beam, a platform support column and a platform support brace, which are connected by welding.
特别的,所述平台支架插槽和钢结构罐体筒壁焊接相连,所述平台支架挂钩和平台支架横梁焊接相连,所述平台支架挂钩和平台支架插槽嵌入连接。In particular, the platform support slot is welded to the tank wall of the steel structure, the platform support hook is welded to the platform support beam, and the platform support hook is embedded in the platform support slot.
特别的,所述平台支架栏杆的上、中、下处分别设有一道安全绳。In particular, a safety rope is respectively provided at the upper, middle and lower positions of the railing of the platform support.
特别的,所述平台支架横梁相邻的两个之间设有作业平台跳板,所述作业平台跳板和平台支架横梁之间通过铁丝绑扎连接。In particular, a work platform springboard is provided between two adjacent platform support crossbeams, and the work platform springboard and platform support crossbeams are connected by iron wire binding.
特别的,所述钢结构罐体筒壁环绕设有多个平台支架。In particular, the tank wall of the steel structure is surrounded by a plurality of platform brackets.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、本实用新型利用废旧材料制成,更适用现场施工,节省材料,降低成本。1. The utility model is made of waste materials, which is more suitable for on-site construction, saves materials and reduces costs.
2、本实用新型安装操作简单快捷且安全,钢支架拆卸后,材料仍可以回收再利用。2. The installation operation of the utility model is simple, fast and safe. After the steel bracket is disassembled, the materials can still be recycled and reused.
3、本实用新型即解决了反复搭设和拆除脚手架所浪费的时间和费用,又保证了吊装的经济性,减少吊车的进出场次数,节省了脚手架租赁费与安拆费。3. The utility model not only solves the wasted time and cost of repeatedly setting up and dismantling scaffolding, but also ensures the economy of hoisting, reduces the number of times the crane enters and leaves the site, and saves scaffolding rental fees and installation and dismantling fees.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的平台支架俯视图;Fig. 2 is a top view of the platform support of the present utility model;
图3是本实用新型的俯视图。Fig. 3 is a top view of the utility model.
具体实施方式Detailed ways
以下结合附图对本实用新型做进一步描述:Below in conjunction with accompanying drawing, the utility model is further described:
图中1-平台支架横梁,2-平台支架立柱,3-平台支架斜撑,4-平台支架栏杆,5-平台支架挂钩,6-平台支架插槽,7-钢结构罐体筒壁,8-作业平台跳板,9-安全绳。In the figure 1- platform support beam, 2- platform support column, 3- platform support diagonal brace, 4- platform support railing, 5- platform support hook, 6- platform support slot, 7- steel structure tank wall, 8 -Work platform springboard, 9-Safety rope.
实施例:Example:
本实用新型由平台支架横梁1,平台支架立柱2,平台支架斜撑3,平台支架栏杆4,平台支架挂钩5,平台支架插槽6,钢结构罐体筒壁7,作业平台跳板8和安全绳9组成,所述钢结构罐体筒壁7上设有平台支架插槽6,所述平台支架插槽6一侧设有平台支架,所述平台支架上设有平台支架栏杆4和平台支架挂钩5。The utility model consists of a platform support beam 1, a platform support column 2, a platform support diagonal brace 3, a platform support railing 4, a platform support hook 5, a platform support slot 6, a steel structure tank wall 7, a work platform springboard 8 and a safety Rope 9 is formed, and platform support slot 6 is arranged on described steel structure tank wall 7, and platform support is provided on one side of described platform support slot 6, and platform support railing 4 and platform support are provided on described platform support Hook 5.
所述平台支架由平台支架横梁1,平台支架立柱2和平台支架斜撑3组成并焊接相连。The platform support is composed of a platform support crossbeam 1, a platform support column 2 and a platform support diagonal brace 3 and is connected by welding.
所述平台支架插槽6和钢结构罐体筒壁7焊接相连,所述平台支架挂钩5和平台支架横梁1焊接相连,所述平台支架挂钩5和平台支架插槽6嵌入连接。The platform support slot 6 is welded to the steel structure tank wall 7, the platform support hook 5 is welded to the platform support beam 1, and the platform support hook 5 is embedded in the platform support slot 6.
所述平台支架栏杆4的上、中、下处分别设有一道安全绳9。A safety rope 9 is respectively provided at the upper, middle and lower places of the platform support railing 4 .
所述平台支架横梁1相邻的两个之间设有作业平台跳板8,所述作业平台跳板8和平台支架横梁1之间通过铁丝绑扎连接。A work platform springboard 8 is provided between two adjacent platform support crossbeams 1, and the work platform springboard 8 and the platform support crossbeam 1 are connected by iron wire binding.
所述钢结构罐体筒壁7环绕设有多个平台支架。The tank wall 7 of the steel structure is surrounded by a plurality of platform brackets.
根据罐体结构的直径大小及跳板的长度确定所需支架的数量,然后根据制作图进行号料、制作、焊接。Determine the number of brackets required according to the diameter of the tank structure and the length of the springboard, and then carry out numbering, fabrication, and welding according to the production drawing.
罐体高空对接的主要问题在于为工人提供操作平台,提高对接速度关键在于脚手架的搭设速度。罐体平放到现场时,立即在此段罐体上口以下一米位置进行脚手架的搭设,吊装开始前,脚手架已经完成。The main problem of high-altitude docking of tanks is to provide an operating platform for workers, and the key to improving the speed of docking is the speed of scaffolding. When the tank body is laid flat on the site, the scaffolding will be erected immediately one meter below the top of the tank body at this section. Before the hoisting starts, the scaffolding has been completed.
工具制作及组装过程:Tool making and assembly process:
第一步:用角钢制作成简易平台支架横梁1、平台支架立柱2和平台支架斜撑3,用钢管制作成简易平台支架栏杆4,用角钢制作成简易平台支架挂钩5,最后在钢结构制作平台上将各构件焊接成简易平台支架,并将平台支架挂钩5焊接在简易平台支架横梁1上。The first step: make simple platform support beam 1, platform support column 2 and platform support diagonal brace 3 with angle steel, make simple platform support railing 4 with steel pipe, make simple platform support hook 5 with angle steel, On the structure manufacturing platform, each component is welded into a simple platform support, and the platform support hook 5 is welded on the simple platform support beam 1 .
第二步:在钢结构平台上制作简易平台支架插槽6,待需安装的钢结构罐体分节进场后,将简易平台支架插槽6焊接到罐体接口下部1~1.5m处,统一插槽上口标高,间距按跳板长度和罐体半径确定且不大于2m。Step 2: Make the simple platform bracket slot 6 on the steel structure platform. After the steel structure tank body to be installed enters the site in sections, weld the simple platform bracket slot 6 to the lower part of the tank body interface 1-1.5m, Unify the elevation of the upper opening of the slot, and the spacing shall be determined according to the length of the springboard and the radius of the tank body and shall not be greater than 2m.
第三步:将已制作好的单个的简易平台支架安装到每一节分节罐体上,安装时将单个平台支架上的角钢制成的平台支架挂钩插入罐体上已焊好的平台支架插槽6中,当罐体一圈单个平台支架安装完毕后,在平台支架上铺设作业平台跳板8,并用铁丝将作业平台跳板8在平台支架横梁1上绑扎牢固,在平台支架栏杆4的上、中、下各设一道由钢丝制成的安全绳9,用于平台安全防护和系挂安全带。Step 3: Install the single simple platform bracket that has been made on each segmented tank body. When installing, insert the platform bracket hook made of angle steel on the single platform bracket into the welded platform bracket on the tank body In the slot 6, after the installation of a single platform support around the tank body is completed, the work platform springboard 8 is laid on the platform support, and the work platform springboard 8 is bound firmly on the platform support crossbeam 1 with iron wires, and on the platform support railing 4 , middle and lower respectively establish a safety rope 9 made of steel wire, which is used for platform safety protection and hanging safety belts.
第四步:当钢结构罐体各节简易平台安装完毕后,进行罐体分节吊装作业,罐体分节间施焊时焊工通过爬梯上到简易操作平台上进行罐体节间焊接,施工完毕后再将该简易平台支架拆除。Step 4: After the installation of the simple platform for each section of the steel structure tank body, the lifting operation of the tank body is carried out in sections. After finishing, remove the simple platform bracket.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108625584A (en) * | 2018-05-09 | 2018-10-09 | 五冶集团上海有限公司 | A kind of tower body equipment temporary platform and its assemble method |
| CN109944428A (en) * | 2019-03-06 | 2019-06-28 | 中水电第十一工程局(郑州)有限公司 | Combined working platform for high-altitude installation of steel structure and its installation method |
| CN110593544A (en) * | 2019-10-14 | 2019-12-20 | 云南建投安装股份有限公司 | A steel column safe operation platform |
| CN111472533A (en) * | 2020-03-04 | 2020-07-31 | 中国核工业华兴建设有限公司 | Block detachable annular operation platform and construction method |
| CN112317996A (en) * | 2020-10-14 | 2021-02-05 | 河钢股份有限公司承德分公司 | Movable support for assembling and welding large-scale barrel structural member |
| CN113653310A (en) * | 2021-09-22 | 2021-11-16 | 广州文船重工有限公司 | Aerial work platform |
| CN115929002A (en) * | 2022-12-24 | 2023-04-07 | 中化二建集团有限公司 | Card slot protective temporary platform |
| CN116241061A (en) * | 2023-01-30 | 2023-06-09 | 中国十七冶集团有限公司 | A reusable vertical operation platform setting method |
| CN117344960A (en) * | 2023-11-17 | 2024-01-05 | 中国化学工程第十一建设有限公司 | A kind of tower aerial assembly lightweight structure suspension platform |
-
2015
- 2015-08-26 CN CN201520650224.7U patent/CN204899180U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108625584A (en) * | 2018-05-09 | 2018-10-09 | 五冶集团上海有限公司 | A kind of tower body equipment temporary platform and its assemble method |
| CN109944428A (en) * | 2019-03-06 | 2019-06-28 | 中水电第十一工程局(郑州)有限公司 | Combined working platform for high-altitude installation of steel structure and its installation method |
| CN110593544A (en) * | 2019-10-14 | 2019-12-20 | 云南建投安装股份有限公司 | A steel column safe operation platform |
| CN111472533A (en) * | 2020-03-04 | 2020-07-31 | 中国核工业华兴建设有限公司 | Block detachable annular operation platform and construction method |
| CN112317996A (en) * | 2020-10-14 | 2021-02-05 | 河钢股份有限公司承德分公司 | Movable support for assembling and welding large-scale barrel structural member |
| CN113653310A (en) * | 2021-09-22 | 2021-11-16 | 广州文船重工有限公司 | Aerial work platform |
| CN115929002A (en) * | 2022-12-24 | 2023-04-07 | 中化二建集团有限公司 | Card slot protective temporary platform |
| CN116241061A (en) * | 2023-01-30 | 2023-06-09 | 中国十七冶集团有限公司 | A reusable vertical operation platform setting method |
| CN117344960A (en) * | 2023-11-17 | 2024-01-05 | 中国化学工程第十一建设有限公司 | A kind of tower aerial assembly lightweight structure suspension platform |
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Granted publication date: 20151223 |