CN204898647U - Multi -functional silt normal position solidification mixer - Google Patents
Multi -functional silt normal position solidification mixer Download PDFInfo
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- CN204898647U CN204898647U CN201520647132.3U CN201520647132U CN204898647U CN 204898647 U CN204898647 U CN 204898647U CN 201520647132 U CN201520647132 U CN 201520647132U CN 204898647 U CN204898647 U CN 204898647U
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Abstract
Description
技术领域 technical field
本实用新型属于淤泥搅拌装置,尤其涉及一种用于挖掘机使用的淤泥原位固化搅拌机。 The utility model belongs to a silt stirring device, in particular to a silt in-situ solidification mixer used for an excavator.
背景技术 Background technique
对淤泥地的搅拌固化工作,广泛用于围海造地、绿化和公路边坡稳定等地基加固和土壤改良工程建设的地基稳定工作。它主要是为了稳定软弱和松散土层,使得经过改良后的土层达到一定的硬度,然后进行铺设公路、建造房屋等后续工程施工,也可对受污染的土质进行隔离和中和有毒有害的废弃物等作业。在海滩、特别是在含水量较大的滩涂地施工中,会出现在较浅的水上进行作业且保证机器自身下陷的问题。 Stirring and solidification of silt land is widely used in foundation reinforcement and soil improvement engineering construction such as land reclamation, greening and road slope stabilization. It is mainly used to stabilize the weak and loose soil layer, so that the improved soil layer reaches a certain hardness, and then carry out follow-up construction such as paving roads and building houses, and can also isolate polluted soil and neutralize toxic and harmful substances. waste, etc. On the beach, especially in the construction of tidal flats with a large water content, there will be problems in performing operations on relatively shallow water and ensuring that the machine itself subsides.
目前,国内完成淤泥搅拌固化工作的解决办法,普遍是在需要施工的淤泥地或海滩表面喷洒粉状固化剂,然后通过挖掘机的铲斗进行搅拌,但是这种工作方式不能达到所需的搅拌深度,搅拌不均匀,而且会造成固化剂的扬尘,对施工现场及周边地区的空气造成极大地影响,导致空气质量下降甚至会对施工人员的健康造成极大地伤害。 At present, the solution to complete the stirring and curing of sludge in China is generally to spray powdery curing agent on the surface of the sludge or beach that needs to be constructed, and then stir it through the bucket of the excavator, but this working method cannot achieve the required mixing. Deep, uneven mixing, and it will cause dust from the curing agent, which will greatly affect the air in the construction site and surrounding areas, resulting in a decline in air quality and even causing great harm to the health of construction workers.
发明内容 Contents of the invention
为了解决上述技术问题,本实用新型提供一种多功能淤泥原位固化搅拌机,在工作过程中喷洒固化剂,不仅解决了搅拌效果不好的问题,而且有效的抑制了施工现场的扬尘现象。 In order to solve the above technical problems, the utility model provides a multifunctional sludge in-situ solidification mixer, which sprays a solidification agent during the working process, which not only solves the problem of poor mixing effect, but also effectively suppresses the dust phenomenon on the construction site.
一种多功能淤泥原位固化搅拌机,包括:搅动臂外壳、搅拌头、液压马达、送灰装置,其中:所述的搅动臂外壳为空心柱状金属体,所述的液压马达安装在搅动臂外壳内部;所述的搅拌头安装在搅动臂外壳的下端,液压马达与搅拌头连接;所述的搅拌头内部设有喷灰装置;所述的送灰装置一端与搅拌头内部的喷灰装置连接,送灰装置的另一端连接有进料口。 A multi-functional sludge in-situ solidification mixer, including: a stirring arm shell, a stirring head, a hydraulic motor, and an ash delivery device, wherein: the stirring arm shell is a hollow cylindrical metal body, and the hydraulic motor is installed on the stirring arm shell Inside; the stirring head is installed at the lower end of the stirring arm shell, and the hydraulic motor is connected to the stirring head; the inside of the stirring head is provided with a soot spraying device; one end of the ash delivery device is connected to the ash spraying device inside the stirring head , the other end of the ash feeding device is connected with a feed port.
进一步的,所述的送灰装置为送灰管,在送灰管内部设有搅龙叶片;液压马达通过搅龙叶片与搅拌头连接。 Further, the ash conveying device is an ash conveying pipe, and an auger blade is arranged inside the ash conveying pipe; the hydraulic motor is connected with the stirring head through the auger blade.
更进一步的,在液压马达与送灰管之间安装有一行星减速机。 Furthermore, a planetary reducer is installed between the hydraulic motor and the ash delivery pipe.
进一步的,所述的搅拌头外围安装有至少两组搅拌刀翼,在搅拌头的底部设置有钻头。 Further, at least two sets of stirring blades are installed on the periphery of the stirring head, and a drill bit is arranged at the bottom of the stirring head.
进一步的,所述的搅动臂外壳顶部设置有挖掘机连接头,所述的挖掘机连接头与搅动臂外壳之间活动连接。 Further, the top of the agitating arm casing is provided with an excavator connector, and the excavator connecting head is movably connected to the agitating arm casing.
进一步的,在进料口处安装有计量泵。 Further, a metering pump is installed at the feed inlet.
进一步的,所述的搅拌头的侧面安装有螺旋扇叶。 Further, spiral fan blades are installed on the side of the stirring head.
进一步的,所述的搅动臂外壳长度至少1米。 Further, the length of the agitating arm casing is at least 1 meter.
进一步的,在搅动臂外围安装有一防尘盖。 Further, a dustproof cover is installed on the periphery of the stirring arm.
在工作过程中,搅动臂外壳通过挖掘机连接头与挖掘机连接,通过挖掘机液压系统的压力油驱动搅动臂外壳内的液压马达,然后液压马达的动力输出轴通过行星减速机带动搅拌头旋转,由搅拌头的搅拌刀翼进行淤泥地下层的搅拌工作;并通过进料口灌输固化剂,在通过送灰管将固化剂送至喷灰装置,在搅拌头旋转搅拌的同时,喷出固化剂。 During the working process, the stirring arm casing is connected with the excavator through the excavator connection head, and the hydraulic motor in the stirring arm casing is driven by the pressure oil of the hydraulic system of the excavator, and then the power output shaft of the hydraulic motor drives the stirring head to rotate through the planetary reducer , the mixing blade of the mixing head is used to stir the sludge underground layer; and the curing agent is poured through the feed port, and the curing agent is sent to the ash spraying device through the ash delivery pipe, and the curing agent is sprayed out while the stirring head is rotating and stirring. agent.
本实用新型与现有技术相比具有显著优点和有益效果:本实用新型提供了一种多功能淤泥原位固化搅拌机,喷出固化剂与搅拌头的搅拌工作同时进行,而且注入固化剂快速,最快可达到1t/min,而且直接将固化剂注入施工表层内部,达到了深层搅拌的效果,而且有效地防止施工地点的扬尘问题;本实用新型采用新型的搅拌头,带有搅拌刀翼和钻头,使得搅拌工作更加彻底,提高工作效率;在进料口处设置有计量泵,有效地控制施工地点所需要的固化剂量,根据不同的施工地点,灌入适量的固化剂,避免了固化剂的浪费或因固化剂的不足而造成的施工效果不佳等问题;搅动臂外壳与挖掘机连接头之间活动连接,可拆卸,如果搅动臂外壳的长度不能达到工作要求,可在搅动臂外壳与挖掘机连接头之间增加一块补充件,延长搅动臂外壳的长度。 Compared with the prior art, the utility model has significant advantages and beneficial effects: the utility model provides a multifunctional sludge in-situ solidification mixer, which sprays the solidifying agent and stirs the stirring head at the same time, and injects the solidifying agent quickly, The fastest can reach 1t/min, and the curing agent is directly injected into the construction surface to achieve the effect of deep mixing, and effectively prevent the dust problem at the construction site; the utility model adopts a new type of mixing head, with mixing blades and The drill bit makes the mixing work more thorough and improves work efficiency; a metering pump is installed at the feed port to effectively control the curing dose required by the construction site. According to different construction sites, an appropriate amount of curing agent is poured to avoid curing agent waste or poor construction effect due to insufficient curing agent; the movable connection between the agitating arm shell and the excavator connector is detachable. If the length of the agitating arm shell cannot meet the working requirements, it can A supplementary piece is added between the connection head of the excavator to extend the length of the agitating arm shell.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型与挖掘机组合的使用状态图。 Fig. 2 is the use state diagram of the combination of the utility model and the excavator.
其中,1、搅动臂外壳;2、送灰管;3、进料口;4、搅龙叶片;5、搅拌头;6、搅拌刀翼;7、喷灰装置;8、螺旋扇叶;9、钻头;10、液压马达;11、行星减速机;12、挖掘机连接头;13、计量泵;14、防尘盖;15、挖掘机。 Among them, 1. Stirring arm shell; 2. Ash delivery pipe; 3. Feed inlet; 4. Auger blade; 5. Stirring head; 6. Stirring blade; 7. Ash spraying device; , drill bit; 10, hydraulic motor; 11, planetary reducer; 12, excavator connector; 13, metering pump; 14, dust cover; 15, excavator.
具体实施方式 Detailed ways
以下结合附图及较佳实施例,对依据本实用新型提供的具体实施方式、结构、特征及其功效,详细说明如后。 Below in conjunction with the accompanying drawings and preferred embodiments, the specific implementation, structure, features and effects provided by the present utility model will be described in detail as follows.
一种多功能淤泥原位固化搅拌机,包括:搅动臂外壳1、搅拌头5、液压马达10、送灰管2,其特征在于:所述的搅动臂外壳1为六米长的空心柱状金属体,所述的搅动臂外壳1顶部设置有挖掘机连接头12,所述的挖掘机连接头12与搅动臂外壳1之间活动连接;所述的液压马达10安装在搅动臂外壳1内部;所述的搅拌头5安装在搅动臂外壳1的下端,液压马达10通过送灰管2与搅拌头5连接,在液压马达10与送灰管2之间安装有一行星减速机11;所述的搅拌头5内部设有喷灰装置7;所述的送灰装置2一端与搅拌头5内部的喷灰装置7连接,送灰管2的另一端连接有进料口3,在进料口3处安装有计量泵13;在送灰管2的上设有搅龙叶片4;所述的搅拌头5外围安装有三组搅拌刀翼6,所述的搅拌头5的侧面安装有螺旋扇叶8,在搅拌头5的底部设置有钻头9。 A multifunctional sludge in-situ solidification mixer, comprising: a stirring arm shell 1, a stirring head 5, a hydraulic motor 10, and an ash delivery pipe 2, characterized in that the stirring arm shell 1 is a hollow cylindrical metal body with a length of six meters , the top of the agitating arm housing 1 is provided with an excavator connector 12, and the excavator connector 12 is flexibly connected to the agitating arm housing 1; the hydraulic motor 10 is installed inside the agitating arm housing 1; The stirring head 5 described above is installed on the lower end of the stirring arm shell 1, the hydraulic motor 10 is connected with the stirring head 5 through the ash delivery pipe 2, and a planetary reducer 11 is installed between the hydraulic motor 10 and the ash delivery pipe 2; The inside of the head 5 is provided with an ash spraying device 7; one end of the ash delivery device 2 is connected to the ash spraying device 7 inside the stirring head 5, and the other end of the ash delivery pipe 2 is connected with a feed port 3, and at the feed port 3 A metering pump 13 is installed; an auger blade 4 is arranged on the ash delivery pipe 2; three groups of stirring blades 6 are installed on the periphery of the stirring head 5, and a spiral fan blade 8 is installed on the side of the stirring head 5, A drill 9 is provided at the bottom of the stirring head 5 .
在工作过程中,搅动臂外壳1通过挖掘机连接头12与挖掘机连接,通过挖掘机液压系统的压力油驱动搅动臂外壳1内的液压马达10,然后液压马达10的动力输出轴通过行星减速机11带动搅拌头5旋转,由搅拌头5的搅拌刀翼6进行淤泥地下层的搅拌工作;并通过进料口3灌输固化剂,在通过送灰管2将固化剂送至喷灰装置7,在搅拌头5旋转搅拌的同时,喷出固化剂。 During the working process, the agitating arm casing 1 is connected with the excavator through the excavator connecting head 12, and the hydraulic motor 10 in the agitating arm casing 1 is driven by the pressure oil of the hydraulic system of the excavator, and then the power output shaft of the hydraulic motor 10 is decelerated by planetary The machine 11 drives the stirring head 5 to rotate, and the stirring blade 6 of the stirring head 5 performs the stirring work of the underground mud layer; and pours the curing agent through the feed port 3, and sends the curing agent to the ash spraying device 7 through the ash delivery pipe 2 , while the stirring head 5 is rotating and stirring, the curing agent is sprayed out.
本实用新型提供了一种多功能淤泥原位固化搅拌机,喷出固化剂与搅拌头的搅拌工作同时进行,在保证深度搅拌的同时,有效地防止施工地点的扬尘问题;本实用新型采用新型的搅拌头,带有搅拌刀翼和钻头,使得搅拌工作更加彻底,提高工作效率;在进料口处设置有计量泵,有效地控制施工地点所需要的固化剂量,根据不同的施工地点,灌入适量的固化剂,避免了固化剂的浪费或因固化剂的不足而造成的施工效果不佳等问题;搅动臂外壳与挖掘机连接头之间活动连接,可拆卸,如果搅动臂外壳的长度不能达到工作要求,可在搅动臂外壳与挖掘机连接头之间增加一块补充件,延长搅动臂外壳的长度。 The utility model provides a multifunctional sludge in-situ solidification mixer, which sprays the solidifying agent and stirs the stirring head at the same time, and effectively prevents the problem of dust at the construction site while ensuring deep stirring; the utility model adopts a new type of The mixing head, with mixing blades and drill bits, makes the mixing work more thorough and improves work efficiency; a metering pump is installed at the feed inlet to effectively control the curing amount required by the construction site. According to different construction sites, pour in An appropriate amount of curing agent avoids the waste of curing agent or the poor construction effect caused by insufficient curing agent; the movable connection between the agitating arm shell and the excavator joint is detachable, if the length of the agitating arm shell cannot To meet the work requirements, a supplementary piece can be added between the shell of the stirring arm and the connecting head of the excavator to extend the length of the shell of the stirring arm.
以上对本实用新型的三个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。 The three embodiments of the present utility model have been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106400779A (en) * | 2016-11-04 | 2017-02-15 | 宁波大学 | Soft soil body in-place curing device |
| CN107051262A (en) * | 2017-02-20 | 2017-08-18 | 北京中岩大地科技股份有限公司 | A kind of horizontal mixing plant |
| CN108086295A (en) * | 2016-11-22 | 2018-05-29 | 中洁惠能科技(北京)有限公司 | A kind of shallow layer soft ground clay solidifying technique and system |
| CN108867665A (en) * | 2018-07-05 | 2018-11-23 | 郑惜平 | It disturbs silt dilution device and its method and disturbs silt dilution packing sedimentation by throwing stones method |
| CN110050536A (en) * | 2019-05-31 | 2019-07-26 | 陆炯 | Lean soil repair system and its soil remediation method |
| CN112407961A (en) * | 2020-11-28 | 2021-02-26 | 陈卫星 | Curing agent conveying equipment for sludge soil remediation |
-
2015
- 2015-08-26 CN CN201520647132.3U patent/CN204898647U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106400779A (en) * | 2016-11-04 | 2017-02-15 | 宁波大学 | Soft soil body in-place curing device |
| CN108086295A (en) * | 2016-11-22 | 2018-05-29 | 中洁惠能科技(北京)有限公司 | A kind of shallow layer soft ground clay solidifying technique and system |
| CN107051262A (en) * | 2017-02-20 | 2017-08-18 | 北京中岩大地科技股份有限公司 | A kind of horizontal mixing plant |
| CN108867665A (en) * | 2018-07-05 | 2018-11-23 | 郑惜平 | It disturbs silt dilution device and its method and disturbs silt dilution packing sedimentation by throwing stones method |
| CN110050536A (en) * | 2019-05-31 | 2019-07-26 | 陆炯 | Lean soil repair system and its soil remediation method |
| CN110050536B (en) * | 2019-05-31 | 2022-04-22 | 武汉市秀谷科技有限公司 | Barren soil remediation system and soil remediation method thereof |
| CN112407961A (en) * | 2020-11-28 | 2021-02-26 | 陈卫星 | Curing agent conveying equipment for sludge soil remediation |
| CN112407961B (en) * | 2020-11-28 | 2022-04-19 | 浙江固强新材料有限公司 | Curing agent conveying equipment for sludge soil remediation |
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Granted publication date: 20151223 |