CN204897513U - Heterogeneous catalytic oxidation moving bed reactor of ozone - Google Patents
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Abstract
本实用新型公开了一种臭氧非均相催化氧化移动床反应器。所述反应器包括进水系统、臭氧发生系统、催化氧化反应系统、气体回收系统、催化剂清洗系统和出水系统组成;所述催化氧化反应系统中包括反应器和催化剂;所述催化剂清洗系统中含有气提器、提料管、落料口、洗料废水排放管和催化剂清洗室;所述进水系统由进水管和布水器组成;所述出水系统由出水槽和出水管组成;所述气体回收系统由三相分离器、集气室、气体收集管和气体破坏器组成。与现有技术相比,本实用新型设计的反应器占地面积小、投资省、运行费用低、处理效果好、运行管理方便,可大大提高难降解废水的可生化性,为后续生化处理提供了良好的水质条件。
The utility model discloses a moving bed reactor for ozone heterogeneous catalytic oxidation. The reactor includes a water inlet system, an ozone generating system, a catalytic oxidation reaction system, a gas recovery system, a catalyst cleaning system and a water outlet system; the catalytic oxidation reaction system includes a reactor and a catalyst; the catalyst cleaning system contains Air stripper, material lifting pipe, material dropping port, washing waste water discharge pipe and catalyst cleaning chamber; the water inlet system is composed of a water inlet pipe and a water distributor; the water outlet system is composed of a water outlet tank and an outlet pipe; the gas The recovery system consists of a three-phase separator, a gas collection chamber, a gas collection pipe and a gas destroyer. Compared with the prior art, the reactor designed by the utility model has the advantages of small floor area, low investment, low operation cost, good treatment effect, convenient operation and management, can greatly improve the biodegradability of refractory wastewater, and provide a high level of support for subsequent biochemical treatment. good water quality conditions.
Description
技术领域technical field
本实用新型属于废水处理技术领域,具体来说,涉及到一种臭氧非均相催化氧化移动床反应器。The utility model belongs to the technical field of wastewater treatment, and in particular relates to a moving bed reactor for ozone heterogeneous catalytic oxidation.
背景技术Background technique
随着我国经济的快速增长,工业迅速发展的同时,工业生产所带来的废水量逐年增大。与此同时,人们的环境保护意识逐渐增强,各污染物排放指标日益严格。工业废水中存在大量的难降解有机物、有毒有害物质,用普通的生物化学法很难使其稳定达标。目前,针对有毒有害、难降解废水处理应用较广泛的是高级催化氧化方法,其中臭氧催化氧化技术具有应用简便、无二次污染、处理效果好等优点被推广应用。With the rapid growth of my country's economy and the rapid development of industry, the amount of wastewater brought by industrial production is increasing year by year. At the same time, people's awareness of environmental protection has gradually increased, and the discharge indicators of various pollutants have become increasingly stringent. There are a large amount of refractory organic matter and toxic and harmful substances in industrial wastewater, and it is difficult to make them reach the standard stably by ordinary biochemical methods. At present, the advanced catalytic oxidation method is widely used in the treatment of toxic, harmful and refractory wastewater. Among them, the ozone catalytic oxidation technology has the advantages of simple application, no secondary pollution, and good treatment effect.
单独使用臭氧氧化难降解有机物所需臭氧投加量较大,运行成本较高,在工程上不适用。将臭氧与催化剂相结合,进行臭氧催化氧化,可在提高臭氧氧化能力的同时降低臭氧投加量,因此,臭氧催化氧化技术成为研究方向。催化剂分为均相催化剂和非均相催化剂,由于均相催化剂容易流失且容易造成二次污染而应用较少,非均相催化剂具有催化臭氧分解效率高、对污染物的氧化彻底、稳定性好、不容易流失、无需后续处理、催化剂可再生重复使用等特点,因此非均相催化剂成为今后的发展方向。Using ozone alone to oxidize refractory organic matter requires a large amount of ozone dosage and high operating costs, so it is not applicable in engineering. Combining ozone with a catalyst to carry out ozone catalytic oxidation can improve the ozone oxidation ability while reducing the dosage of ozone. Therefore, ozone catalytic oxidation technology has become a research direction. Catalysts are divided into homogeneous catalysts and heterogeneous catalysts. Because homogeneous catalysts are easy to lose and cause secondary pollution, they are rarely used. Heterogeneous catalysts have high catalytic ozone decomposition efficiency, thorough oxidation of pollutants, and good stability. , not easy to lose, no need for subsequent treatment, catalyst can be regenerated and reused, etc., so heterogeneous catalysts will become the future development direction.
非均相催化剂主要为金属氧化物或者是负载在载体上的金属或金属氧化物,在运行过程中,催化剂会被污染,通常的解决方法是停止反应器运行进行气洗、水洗以及联合反冲洗。功耗高、反冲洗废水量大、运行复杂。若进水悬浮物浓度较高时反冲洗频率很高。由于臭氧反应器需密闭防臭氧泄露,气洗、水洗反冲洗带来较多操作难题,甚至难以运行。并且,目前对这种专门的臭氧催化氧化设备研究较少。The heterogeneous catalyst is mainly a metal oxide or a metal or metal oxide supported on a carrier. During operation, the catalyst will be polluted. The usual solution is to stop the operation of the reactor for gas washing, water washing and combined backwashing. . High power consumption, large amount of backwash wastewater, and complicated operation. If the concentration of influent suspended solids is high, the frequency of backwashing is high. Since the ozone reactor needs to be sealed to prevent ozone leakage, air washing, water washing and backwashing bring more operational difficulties and even difficult operation. Moreover, there are few studies on this special ozone catalytic oxidation equipment at present.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了一种简易、高效的臭氧非均相催化氧化移动床反应器。In order to solve the above technical problems, the utility model provides a simple and efficient ozone heterogeneous catalytic oxidation moving bed reactor.
本实用新型所述的一种臭氧非均相催化氧化移动床反应器包括进水系统、臭氧发生系统2、催化氧化反应系统、气体回收系统、催化剂清洗系统和出水系统组成;所述催化氧化反应系统中包括反应器31和置于反应器31内的催化剂32;所述催化剂清洗系统中含有气提器51、提料管52、落料口53、洗料废水排放管54和催化剂清洗室55;所述催化剂清洗室55由反应器31顶部中央内凹形成,其底部中央开口形成落料口53,其左侧底部下方设有穿出反应器31的洗料废水排放管54;所述提料管52从落料口53伸进反应器31内,其下端自上向下依次有布水器12、挡板13和气提器51;所述进水系统由进水管11和布水器12组成;所述布水器12在反应器31内,其上部连接进水管11末端,下部设喇叭形端口;所述臭氧发生系统2设在反应器31外,其与进水管11相连接;所述出水系统由出水槽61和出水管62组成;所述出水槽61位于反应器32顶部;所述出水管62连接至出水槽61下部;所述气体回收系统4由三相分离器41、集气室42、气体收集管43和气体破坏器44组成;所述集气室42位于出水槽61下方,其下部内侧设有供三相分离器41伸出的开口;所述气体收集管43连接集气室42下部并伸出反应器31外与气体破坏器44连接。A moving bed reactor for ozone heterogeneous catalytic oxidation described in the utility model comprises a water inlet system, an ozone generating system 2, a catalytic oxidation reaction system, a gas recovery system, a catalyst cleaning system and a water outlet system; the catalytic oxidation reaction The system includes a reactor 31 and a catalyst 32 placed in the reactor 31; the catalyst cleaning system contains a gas stripper 51, a material lifting pipe 52, a discharge port 53, a washing waste water discharge pipe 54 and a catalyst cleaning chamber 55 The catalyst cleaning chamber 55 is formed by a central recess at the top of the reactor 31, and its bottom central opening forms a blanking port 53, and the bottom left side is provided with a washing waste water discharge pipe 54 passing through the reactor 31; The feed pipe 52 extends into the reactor 31 from the discharge port 53, and its lower end has a water distributor 12, a baffle plate 13 and an air stripper 51 sequentially from top to bottom; the water inlet system is composed of a water inlet pipe 11 and a water distributor 12 ; The water distributor 12 is in the reactor 31, its top is connected to the end of the water inlet pipe 11, and the bottom is provided with a horn-shaped port; the ozone generating system 2 is located outside the reactor 31, and it is connected with the water inlet pipe 11; The water outlet system consists of a water outlet tank 61 and an outlet pipe 62; the water outlet tank 61 is located at the top of the reactor 32; the water outlet pipe 62 is connected to the lower part of the water outlet tank 61; the gas recovery system 4 is composed of a three-phase separator 41, a gas collecting Chamber 42, gas collection pipe 43 and gas destroyer 44; the gas collection chamber 42 is located below the water outlet tank 61, and the inner side of its lower part is provided with an opening for the three-phase separator 41 to protrude; the gas collection pipe 43 is connected to the collection The lower part of the gas chamber 42 extends out of the reactor 31 and is connected with the gas destroyer 44 .
所述催化剂32以Al2O3为载体,负载镍氧化物、铁氧化物或钴氧化物,粒径为2-6mm。The catalyst 32 uses Al 2 O 3 as a carrier, supports nickel oxide, iron oxide or cobalt oxide, and has a particle size of 2-6 mm.
所述的臭氧发生系统2的管道中设有流量计以控制臭氧浓度。The pipeline of the ozone generating system 2 is provided with a flow meter to control the ozone concentration.
所述的催化氧化反应系统中臭氧浓度为20-100mg/L。The ozone concentration in the catalytic oxidation reaction system is 20-100mg/L.
所述反应器在运行过程中难降解废水的水力停留时间为0.5-1.5h,有效水深在5m以上。During the operation of the reactor, the hydraulic retention time of the refractory wastewater is 0.5-1.5h, and the effective water depth is above 5m.
所述的催化剂32经过一定时间运行后会被污染,然后通过催化剂清洗系统清洗再生,被污染的催化剂32通过气提器51和提料管52提升至催化剂清洗室55,最后催化剂32通过落料口53落回催化氧化反应系统,进行循环利用,落料口53中含有折板,进一步震荡清洗催化剂32,洗料废水通过排放管54排出。The catalyst 32 will be polluted after running for a certain period of time, and then cleaned and regenerated by the catalyst cleaning system. The polluted catalyst 32 is lifted to the catalyst cleaning chamber 55 through the stripper 51 and the feeding pipe 52, and finally the catalyst 32 is passed through the blanking The opening 53 falls back into the catalytic oxidation reaction system for recycling. The opening 53 contains a folded plate, which further vibrates and cleans the catalyst 32 , and the washing waste water is discharged through the discharge pipe 54 .
与现有技术相比,本实用新型设计的臭氧非均相催化氧化移动床反应器,克服了间歇式停水进行反冲洗的缺点,减少了催化剂污染所带来的阻力以及增加了催化剂的利用效率,同时降低了对进水水质的要求,净化好的气体中主要以氧气为主,可直接排放或者为其他需要装置中供氧。此外,本实用新型设计的反应器占地面积小、投资省、运行费用低、处理效果好、运行管理方便,可大大提高难降解废水的可生化性,为后续生化处理提供了良好的水质条件,同时也可去除40%的有机物。Compared with the prior art, the ozone heterogeneous catalytic oxidation moving bed reactor designed by the utility model overcomes the shortcoming of intermittent water stop for backwashing, reduces the resistance caused by catalyst pollution and increases the utilization of the catalyst Efficiency, while reducing the requirements for influent water quality, the purified gas is mainly oxygen, which can be discharged directly or supply oxygen to other devices that require it. In addition, the reactor designed by the utility model has small footprint, low investment, low operating cost, good treatment effect, convenient operation and management, can greatly improve the biodegradability of refractory wastewater, and provide good water quality conditions for subsequent biochemical treatment , At the same time, it can also remove 40% of organic matter.
附图说明Description of drawings
图1为本实用新型设计的臭氧非均相催化氧化移动床反应器的结构示意图。Fig. 1 is the structure diagram of the ozone heterogeneous catalytic oxidation moving bed reactor designed by the utility model.
具体实施方式Detailed ways
下面结合具体的实施例对本实用新型所述的臭氧非均相催化氧化移动床反应器做进一步说明,但是本实用新型的保护范围并不限于此。The ozone heterogeneous catalytic oxidation moving bed reactor described in the utility model will be further described below in conjunction with specific examples, but the protection scope of the utility model is not limited thereto.
实施例1Example 1
本实用新型设计的臭氧非均相催化氧化移动床反应器包括进水系统、臭氧发生系统2、催化氧化反应系统、气体回收系统、催化剂清洗系统和出水系统组成;所述催化氧化反应系统中包括反应器31和置于反应器31内的催化剂32;所述催化剂清洗系统中含有气提器51、提料管52、落料口53、洗料废水排放管54和催化剂清洗室55;所述催化剂清洗室55由反应器31顶部中央内凹形成,其底部中央开口形成落料口53,其左侧底部下方设有穿出反应器31的洗料废水排放管54;所述提料管52从落料口53伸进反应器31内,其下端自上向下依次有布水器12、挡板13和气提器51;所述进水系统由进水管11和布水器12组成;所述布水器12在反应器31内,其上部连接进水管11末端,下部设喇叭形端口;所述臭氧发生系统2设在反应器31外,其与进水管11相连接;所述出水系统由出水槽61和出水管62组成;所述出水槽61位于反应器32顶部;所述出水管62连接至出水槽61下部;所述气体回收系统由三相分离器41、集气室42、气体收集管43和气体破坏器44组成;所述集气室42位于出水槽61下方,其下部内侧设有供三相分离器41伸出的开口;所述气体收集管43连接集气室42下部并伸出反应器31外与气体破坏器44连接。所述催化剂32以Al2O3为载体,负载钴氧化物,粒径为3-4mm。所述的臭氧发生系统2的管道中设有流量计以控制臭氧浓度;所述的催化氧化反应系统中臭氧浓度为50mg/L;所述反应器在运行过程中难降解废水的水力停留时间为0.5-1.0h,有效水深在5.5m。The ozone heterogeneous catalytic oxidation moving bed reactor designed by the utility model comprises a water inlet system, an ozone generating system 2, a catalytic oxidation reaction system, a gas recovery system, a catalyst cleaning system and a water outlet system; the catalytic oxidation reaction system includes Reactor 31 and the catalyst 32 placed in the reactor 31; the catalyst cleaning system contains a gas stripper 51, a material lifting pipe 52, a material discharge port 53, a washing waste water discharge pipe 54 and a catalyst cleaning chamber 55; Catalyst cleaning chamber 55 is formed by the central recess at the top of reactor 31, and its bottom central opening forms a blanking port 53, and a washing waste water discharge pipe 54 passing through reactor 31 is provided below the bottom left side; Stretch into the reactor 31 from the blanking port 53, and its lower end has a water distributor 12, a baffle plate 13 and an air stripper 51 successively from top to bottom; the water inlet system is made up of a water inlet pipe 11 and a water distributor 12; The water distributor 12 is in the reactor 31, and its top is connected to the end of the water inlet pipe 11, and a trumpet-shaped port is established at the bottom; the ozone generating system 2 is arranged outside the reactor 31, and it is connected with the water inlet pipe 11; the water outlet system is composed of The water outlet tank 61 and the water outlet pipe 62 are composed; the water outlet tank 61 is located at the top of the reactor 32; the water outlet pipe 62 is connected to the lower part of the water outlet tank 61; the gas recovery system consists of a three-phase separator 41, a gas collection chamber 42, a gas The collection pipe 43 and the gas breaker 44 are composed; the gas collection chamber 42 is located below the water outlet tank 61, and the inner side of the lower part is provided with an opening for the three-phase separator 41 to protrude; the gas collection pipe 43 is connected to the lower part of the gas collection chamber 42 And extend out of the reactor 31 and connect with the gas breaker 44 . The catalyst 32 uses Al 2 O 3 as a carrier, supports cobalt oxide, and has a particle size of 3-4mm. The pipeline of described ozone generation system 2 is provided with flowmeter to control ozone concentration; In described catalytic oxidation reaction system, ozone concentration is 50mg/L; The hydraulic retention time of described reactor refractory waste water during operation is 0.5-1.0h, the effective water depth is 5.5m.
上述臭氧非均相催化氧化移动床反应器处理难降解废水的方法:1)难降解废水通过进水管11泵入臭氧非均相催化氧化移动床反应器中,臭氧发生系统2与进水管11相连接,将所产生的臭氧在进水管11中与难降解废水混合,通过布水器12均匀布水布气,提高臭氧的均匀混合程度,增加臭氧利用率,臭氧非均相催化氧化移动床反应器中臭氧浓度为50mg/L;2)臭氧在催化氧化反应系统中与催化剂32相接触,臭氧被催化成氧化能力强且无选择性的·OH,难降解废水中的有机物被氧化分解,特别是难降解有机物被分解成小分子易降解有机物,可大大提升难降解废水的可生化性,同时会将部分有机物彻底分解成CO2和H2O,以达到去除有机物的效果;3)经臭氧催化氧化后的难降解废水流过三相分离器溢流入顶部的出水槽61中,由出水管62流出;水中残留的少量O3以及产生的O2和CO2在三相分离器41中被分离出来,收集在集气室42中,通过气体排放管输送至气体破坏器44,残留的臭氧在此处被分解成氧气,减少了对环境的二次污染;4)催化剂32经过一定时间运行后会被污染,表面附着污染物质,阻隔了催化剂与臭氧接触,降低了催化能力,通过催化剂清洗系统,被污染的催化剂32通过气提器51和提料管52提升至催化剂清洗室55,提升过程中催化剂32在提料管52中混合碰撞益于清洗催化剂32,催化剂32通过落料口53落回催化氧化反应系统,进行循环利用,落料口53中含有折板,进一步震荡清洗催化剂32,洗料废水通过排放管54排出。The method for treating refractory wastewater by the above-mentioned ozone heterogeneous catalytic oxidation moving bed reactor: 1) The refractory wastewater is pumped into the ozone heterogeneous catalytic oxidation moving bed reactor through the water inlet pipe 11, and the ozone generation system 2 is connected with the water inlet pipe 11. Connect, mix the generated ozone with refractory wastewater in the water inlet pipe 11, distribute water and gas evenly through the water distributor 12, improve the uniform mixing degree of ozone, increase the utilization rate of ozone, and move bed reaction of ozone heterogeneous catalytic oxidation The concentration of ozone in the device is 50 mg/L; 2) Ozone is in contact with catalyst 32 in the catalytic oxidation reaction system, and ozone is catalyzed into OH with strong oxidation ability and non-selectivity, and the organic matter in the refractory wastewater is oxidized and decomposed, especially The refractory organic matter is decomposed into small molecules and easy to degrade organic matter, which can greatly improve the biodegradability of refractory wastewater, and at the same time, it will completely decompose some organic matter into CO 2 and H 2 O to achieve the effect of removing organic matter; 3) After ozone The refractory wastewater after catalytic oxidation flows through the three - phase separator and overflows into the water outlet tank 61 at the top, and flows out through the water outlet pipe 62 ; Separated, collected in the gas collection chamber 42, transported to the gas destroyer 44 through the gas discharge pipe, the residual ozone is decomposed into oxygen here, reducing the secondary pollution to the environment; 4) The catalyst 32 runs for a certain period of time Afterwards, it will be polluted, and pollutants adhere to the surface, which blocks the contact between the catalyst and ozone and reduces the catalytic ability. Through the catalyst cleaning system, the polluted catalyst 32 is lifted to the catalyst cleaning chamber 55 through the stripper 51 and the feeding pipe 52. During the process, the catalyst 32 mixes and collides in the feeding pipe 52 to benefit the cleaning of the catalyst 32. The catalyst 32 falls back to the catalytic oxidation reaction system through the discharge port 53 for recycling. The discharge port 53 contains a flap to further vibrate and clean the catalyst 32 , Washing wastewater is discharged through discharge pipe 54.
与现有技术相比,本实用新型所述的臭氧非均相催化氧化移动床反应器克服了间歇式停水进行反冲洗的缺点,减少了催化剂污染所带来的阻力以及增加了催化剂的利用效率,同时降低了对进水水质的要求,净化好的气体中主要以氧气为主,可直接排放或者为其他需要装置中供氧。此外,本实用新型设计的反应器占地面积小、投资省、运行费用低、处理效果好、运行管理方便,可大大提高难降解废水的可生化性,为后续生化处理提供了良好的水质条件,同时也可去除40%的有机物。Compared with the prior art, the ozone heterogeneous catalytic oxidation moving bed reactor described in the utility model overcomes the shortcoming of intermittent water stop for backwashing, reduces the resistance caused by catalyst pollution and increases the utilization of the catalyst Efficiency, while reducing the requirements for influent water quality, the purified gas is mainly oxygen, which can be discharged directly or supply oxygen to other devices that require it. In addition, the reactor designed by the utility model has small footprint, low investment, low operating cost, good treatment effect, convenient operation and management, can greatly improve the biodegradability of refractory wastewater, and provide good water quality conditions for subsequent biochemical treatment , At the same time, it can also remove 40% of organic matter.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104986849A (en) * | 2015-08-06 | 2015-10-21 | 北京化工大学 | Ozone heterogeneous catalytic oxidation moving bed reactor and refractory wastewater treating method therefor |
| CN105692860A (en) * | 2016-02-03 | 2016-06-22 | 四川大学 | Catalytic ozonation and Fenton-like coupling reactor and method for treating toxic refractory wastewater |
| CN108117151A (en) * | 2016-11-29 | 2018-06-05 | 中国石油化工股份有限公司 | A kind of moving bed denitrification denitrogenation filter tank and denitrogenation method |
| WO2021253363A1 (en) * | 2020-06-17 | 2021-12-23 | 中清信益环境(南京)有限公司 | Magnetic-acoustic combined ozone catalytic oxidation system and method |
-
2015
- 2015-08-06 CN CN201520588403.2U patent/CN204897513U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104986849A (en) * | 2015-08-06 | 2015-10-21 | 北京化工大学 | Ozone heterogeneous catalytic oxidation moving bed reactor and refractory wastewater treating method therefor |
| CN105692860A (en) * | 2016-02-03 | 2016-06-22 | 四川大学 | Catalytic ozonation and Fenton-like coupling reactor and method for treating toxic refractory wastewater |
| CN105692860B (en) * | 2016-02-03 | 2018-04-24 | 四川大学 | Catalytic ozonation-class Fenton coupled reactor and poisonous refractory wastewater method |
| CN108117151A (en) * | 2016-11-29 | 2018-06-05 | 中国石油化工股份有限公司 | A kind of moving bed denitrification denitrogenation filter tank and denitrogenation method |
| WO2021253363A1 (en) * | 2020-06-17 | 2021-12-23 | 中清信益环境(南京)有限公司 | Magnetic-acoustic combined ozone catalytic oxidation system and method |
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