CN204895933U - Ceramic tile automatic packaging machine constructs - Google Patents
Ceramic tile automatic packaging machine constructs Download PDFInfo
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- CN204895933U CN204895933U CN201520395006.3U CN201520395006U CN204895933U CN 204895933 U CN204895933 U CN 204895933U CN 201520395006 U CN201520395006 U CN 201520395006U CN 204895933 U CN204895933 U CN 204895933U
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- ceramic tile
- packaging box
- support
- paper
- leatheroid
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- 239000000919 ceramic Substances 0.000 title claims abstract description 72
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 70
- 239000011449 brick Substances 0.000 claims abstract description 20
- 210000003284 Horns Anatomy 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 18
- 238000005452 bending Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 9
- 230000000903 blocking Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 239000002965 rope Substances 0.000 claims description 4
- 230000004308 accommodation Effects 0.000 claims description 3
- 230000001141 propulsive Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000875 corresponding Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Abstract
The utility model discloses a ceramic tile automatic packaging machine constructs, include and connect gradually through the conveyer belt: a ceramic tile input mechanism for inciting somebody to action the conveyer belt is inputed to the ceramic tile, a clap brick mechanism for inciting somebody to action ceramic tile corner position all around aligns with the coincidence of leatheroid hem, a lower angle mechanism for inciting somebody to action the angle sign indicating number inserts ceramic tile corner position all around, and be used for following the hem mechanism that the broken line was turned up with the packing carton, it still is connected with the lower paper mechanism that is used for to clapping the automatic input packing carton of brick mechanism to clap brick mechanism. The utility model discloses a ceramic tile automatic packaging machine constructs passes through the conveyer belt and carries the ceramic tile to all replacing into leatheroid supply, ceramic tile location, the operations such as paper angle and leatheroid paper folding of packing into automated machine equipment and realizing, thereby effectively save the manual work and reduce artifical intensity, operate in succession between every station, automatic production efficiency is high, the used time of function unanimously can guarantee can both accurately to move in less interval mechanism between the ceramic tile between the station.
Description
Technical field
The utility model relates to tile packs machinery technical field, specifically refers to a kind of ceramic tile automatic packing mechanism.
Background technology
At present, the demand of ceramic tile increases day by day, and productive output is also along with increasing sharply.After ceramic tile machines, for avoid transport and storage process in fragmentation and scuffing, all need to pack ceramic tile, because tile packs operation is many, long flow path, brings very large difficulty to mechanization production.The packaging of existing ceramic tile is that total man's work or semi-artificial semi automatic machine mode complete substantially, needs manually to be put well by ceramic tile, artificial paper feeding, puts cornerite, flanging, piling etc.Owing to being manual work, thus there is labour intensity large, efficiency is low, high in cost of production defect, and work under bad environment.
Utility model content
The purpose of this utility model overcomes weak point of the prior art, provide a kind of automatic production efficiency higher, reduce artificial intensity and the low ceramic tile automatic packing mechanism of cost.
The purpose of this utility model is achieved through the following technical solutions:
A kind of ceramic tile automatic packing mechanism, is comprised and being connected successively by load-transfer device: for ceramic tile being input to the ceramic tile input mechanism of load-transfer device; For the Pai Zhuan mechanism of aliging that ceramic tile surrounding Angle Position and leatheroid flanging are overlapped; For corner brace being inserted the inferior horn mechanism of ceramic tile surrounding Angle Position; And the edge-folding mechanism for Packaging Box is turned up along broken line, described Pai Zhuan mechanism is also connected with the lower mechanism of paper for automatically inputting Packaging Box to Pai Zhuan mechanism.
Concrete, described Pai Zhuan mechanism comprises claps brick support, described bat brick support be provided with for by ceramic tile and Packaging Box from the material lift assembly clapped brick support and lift, and after ceramic tile lifts with Packaging Box, promote ceramic tile surrounding and leatheroid flanging to overlap the pushing material component alignd, described material lift assembly is arranged on the middle part of clapping brick support, described pushing material component is around the periphery being arranged on material lift assembly, and described lower mechanism of paper is disposed adjacent with about bat brick support.
Concrete, described lower mechanism of paper comprises lower paper support, described lower paper riding is arranged, described lower paper support is provided with Packaging Box belt conveyor, be positioned at Packaging Box belt conveyor both sides baffle plate and for providing the driver train of propulsive effort to Packaging Box belt conveyor, described lower paper support is also provided with the air draft mechanism of fitting to make Packaging Box and Packaging Box belt conveyor for draw package carton, described air draft mechanism is furnished with the suction opeing towards Packaging Box belt conveyor, the bottom of described lower paper support be provided with one at Packaging Box belt-driven bottom Packaging Box to the blocking mechanism stopping the bottom above level Packaging Box during underdrive.
Described inferior horn mechanism comprises inferior horn support, described inferior horn support is provided with the dress angle box of the corner brace for holding and load unified direction, described dress angle cartridge bottom is provided with discharging opening, described discharging opening is provided with for by first pushing mechanism of corner brace from dress angle box single release, the below of described first pushing mechanism is provided with the splicing assembly for connecing corner brace, described splicing assembly is provided with the accommodation space similar to corner brace " V " type contour shape, and described splicing assembly is connected with the second pushing mechanism for the corner brace in splicing assembly being pushed tile corner.
Concrete, described edge-folding mechanism comprises paper folding support and is positioned at one group of guide rail inside paper folding support, be provided with for by ceramic tile and treat the conveying mechanism that the Packaging Box of flanging drives forwards in described paper folding support, described ceramic tile to be positioned on Packaging Box and to be positioned over center, described Packaging Box comprises base plate, be positioned at the left and right flanging of the base plate left and right sides and be positioned at the front and back flanging of both sides, front and back, described guide rail is provided with the orienting lug for being folded into center position by Packaging Box left and right flanging, described paper folding support is also provided with the flanging apparatus for bending for being folded into center position by front and back flanging.
Concrete, described flanging apparatus for bending comprises cylinder, air cylinder support, pole socket, bending guide rod assembly, described air cylinder support, pole socket are fixed on paper folding support, described cylinder is connected with bending guide rod assembly by cylinder connection piece, bending guide rod assembly comprises end casing, connecting rod and major axis roller, end casing bolt is connected to the two ends of described connecting rod, described end casing is arc, described end casing one end to be nested with on pole socket and to be formed hinged with pole socket, and the described end casing other end is fixedly connected with by the two ends of bolt with major axis roller.
The utility model has the following advantages and beneficial effect compared to existing technology:
Ceramic tile automatic packing mechanism of the present utility model is by tape transport ceramic tile, and leatheroid supply, ceramic tile location, operation such as loading paper angle and leatheroid paper folding etc. are all replaced to automated machine equipment and realize, thus effectively save artificial and reduce artificial intensity, continuous operations between each station, automatic production efficiency is high; Operate time consistency used between station, can ensure can accurately run in comparatively Small Distance mechanism between ceramic tile.
Accompanying drawing explanation
Fig. 1 is the top view structural representation of utility model.
Fig. 2 is the structural representation of Pai Zhuan mechanism.
Fig. 3 is the structural representation of lower mechanism of paper.
Fig. 4 is the structural representation of inferior horn mechanism.
Fig. 5 is the structural representation of the first pushing mechanism, splicing assembly and the second pushing mechanism.
Fig. 6 is the perspective view of edge-folding mechanism.
Fig. 7 is the partial enlarged drawing of part A in Fig. 6.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
Embodiment
As shown in Figure 1, the present embodiment provides a kind of ceramic tile automatic packing mechanism, comprises being connected successively by load-transfer device: for ceramic tile being input to the ceramic tile input mechanism 1 of load-transfer device; For the Pai Zhuan mechanism 2 of aliging that ceramic tile surrounding Angle Position and leatheroid flanging are overlapped; For packaging corner brace being inserted the inferior horn mechanism 3 of ceramic tile surrounding Angle Position; And the edge-folding mechanism 4 for Packaging Box is turned up along broken line, described Pai Zhuan mechanism is also connected with the lower mechanism of paper 5 for automatically inputting Packaging Box to Pai Zhuan mechanism.
In the present embodiment, described ceramic tile input mechanism 1 can adopt Power Drive Unit to drive belt conveyor to realize, and described Power Drive Unit can adopt motor and power wheel to realize, and it is the common load transfer device in this area, repeats no more herein.
In the present embodiment, be also provided with after described edge-folding mechanism 4 for leatheroid being turned up rear the first automatic strapping machine 6 carrying out laterally fetter laterally across packing rope to ceramic tile and leatheroid successively, leatheroid turned up by the slewing 7 at ceramic tile and leatheroid 90-degree rotation angle and being used for rear the second automatic strapping machine 8 that the longitudinal direction of ceramic tile and leatheroid is fettered by packing rope.Wherein, described first automatic strapping machine, slewing, the second automatic strapping machine can adopt technical products well known in the art.By said structure, realize ceramic tile and automatically play band after leatheroid is turned up, save manpower further, reduce packing cost.
As Fig. 2, described Pai Zhuan mechanism 2 comprises claps brick support 201, described bat brick support 201 be provided with for by ceramic tile and Packaging Box from the material lift assembly 202 clapped brick support 201 and lift, and after ceramic tile lifts with Packaging Box, promote ceramic tile surrounding and leatheroid flanging to overlap the pushing material component 203 alignd, described material lift assembly 202 is arranged on the middle part of clapping brick support 201, described pushing material component 203 is around the periphery being arranged on material lift assembly 202, and described lower mechanism of paper 5 is disposed adjacent with bat brick support about 201.
Wherein, the pushing block that material lift assembly 202, pushing material component 203 include pusher cylinder and be connected with pusher cylinder, described pushing block is plane, and the front portion of described pushing block is also provided with runner, and described runner is provided with cushion compound.
As Fig. 3, described lower mechanism of paper 5 comprises lower paper support 501, described lower paper riding is arranged, described lower paper support 501 is provided with Packaging Box belt conveyor 502, be positioned at Packaging Box belt conveyor 502 both sides baffle plate 503 and for providing the driver train (not shown) of propulsive effort to Packaging Box belt conveyor, described lower paper support 501 is also provided with the air draft mechanism of fitting to make Packaging Box and Packaging Box belt conveyor for draw package carton, described air draft mechanism is furnished with the suction opeing 504 towards Packaging Box belt conveyor 502, the bottom of described lower paper support 501 be provided with one at Packaging Box belt-driven bottom Packaging Box to the blocking mechanism 505 stopping the bottom above level Packaging Box during underdrive.Pass through said structure, by after the Packaging Box belt conveyor of lower paper support places Packaging Box, if when ceramic tile enters in advance and claps brick support, suction opeing draw package carton and the Packaging Box belt conveyor of air draft mechanism are fitted, by blocking mechanism, the above level Packaging Box of the bottom is stopped simultaneously, accurately the Packaging Box of the bottom is sent into and clap in brick support.
In the present embodiment, described air draft mechanism comprises blower fan (not shown), airduct (not shown) and exhausting support 506, the ventilation inlet of described blower fan is connected with exhausting support by airduct, described suction opeing 504 is arranged on exhausting support, and the two ends of described exhausting support to be fixed on lower paper support 501 and to be arranged in the middle of belt conveyor 502.
As a kind of embodiment, described blocking mechanism 505 comprises platen 5051 and the gear paper support 5052 that two ends are connected to lower paper support, described platen 5051 center is fixed with rotating shaft, the end of rotating shaft is connected with Rolling motor (not shown), and the outer surface of described platen 5051 is furnished with mechanism of paper holding 5053; Described gear paper support 5052 is equipped with the stopper 5054 for stopping the above level Packaging Box of bottom Packaging Box.When the suction opeing draw package carton of air draft mechanism and Packaging Box belt conveyor are fitted, this Rolling motor drives axis of rotation, thus make mechanism of paper holding avoid the Packaging Box of the bottom, after this Packaging Box falls completely, Rolling motor drives axis of rotation again, the Packaging Box of mechanism of paper holding and the bottom is offseted, stops its landing immediately, until rear process operations completes repeat above action again.
In order to make operation smooth and easy, reduce resistance, the top of described lower paper support 501 is provided with the tray paper cylinder 507 for holding corner, Packaging Box top, and the two ends of described tray paper cylinder 507 are arranged on lower paper support 501 by bearing.
As Fig. 4, Fig. 5, described inferior horn mechanism 3 comprises inferior horn support 305, described inferior horn support is provided with the dress angle box 301 of the corner brace for holding and load unified direction, discharging opening is provided with bottom described dress angle box 301, described discharging opening is provided with for by first pushing mechanism 302 of corner brace from dress angle box 301 single release, the below of described first pushing mechanism 302 is provided with the splicing assembly 303 for connecing corner brace, described splicing assembly 303 is provided with the accommodation space similar to corner brace " V " type contour shape, described splicing assembly 303 is connected with the second pushing mechanism 304 for the corner brace in splicing assembly being pushed tile corner.
Described first pushing mechanism 302 comprises the first cylinder 3021 and the first air cylinder fixed plate 3022, described first cylinder 3021 is fixedly mounted in the first air cylinder fixed plate 3022, the piston rod of described first cylinder 3021 is connected with pressing plate fixed block 3023, described pressing plate fixed block 3023 is provided with inferior horn pressing plate 3024, described inferior horn pressing plate 3024 is processed with the V-shaped groove similar to corner brace shape, described first cylinder 3022 is vertically arranged, and described inferior horn pressing plate 3024 is arranged on discharging opening middle and upper part.By said structure, when corner brace arrives discharging opening position under gravity, the first cylinder drives inferior horn pressing plate to decline, and inferior horn pressing plate drives a corner brace to drop on splicing assembly, realizes automatic material taking in the box of dress angle.
In this enforcement, described second pushing mechanism 304 comprises the second cylinder 3041 be connected with splicing assembly 303, and described second cylinder 3041 is horizontally disposed with.By said structure, the second cylinder drives splicing assembly to four Angle Position motions of ceramic tile, promotes corner brace and resets behind tile corner position.
In the present embodiment, described dress angle box 3011 is provided with 4, described 4 dress angle boxes 1 corresponding four Angle Position being arranged on the corresponding ceramic tile of frame 305 respectively.
As Fig. 6 and Fig. 7, described edge-folding mechanism 4 comprises paper folding support 401 and is positioned at one group of guide rail 402 inside paper folding support 401, be provided with for by ceramic tile and treat the conveying mechanism 403 that the Packaging Box of flanging drives forwards in described paper folding support 401, described ceramic tile to be positioned on Packaging Box and to be positioned over center, described Packaging Box comprises base plate, be positioned at the left and right flanging of the base plate left and right sides and be positioned at the front and back flanging of both sides, front and back, described guide rail 402 is provided with the orienting lug 404 for being folded into center position by Packaging Box left and right flanging, described paper folding support 1 is also provided with the flanging apparatus for bending 405 for being folded into center position by front and back flanging.
Described flanging apparatus for bending 405 comprises cylinder 4051, air cylinder support 4052, pole socket 4053, bending guide rod assembly 4054, described air cylinder support 4051, pole socket 4053 is fixed on paper folding support 401, described cylinder 4051 is connected with bending guide rod assembly by cylinder connection piece, bending guide rod assembly comprises end casing 4054, connecting rod 4055 and major axis roller 4056, end casing 4054 bolt is connected to the two ends of described connecting rod 4055, described end casing 4054 is arc, described end casing 4054 one end to be nested with on pole socket 4053 and to be formed hinged with pole socket 4053, described end casing 4054 other end is fixedly connected with by the two ends of bolt with major axis roller 4056.Because described end casing is arc, when the assembly action of air cylinder driven bending guide rod, before and after major axis roller promotes, flanging completes turning up to center position of flanging.
Concrete, described orienting lug 404 comprise be arranged on guide rail two inside the first orienting lug 4041 and the second orienting lug 4042 of arranging in opposite directions, first orienting lug 4041, second orienting lug 4042 includes leading portion, stage casing and back segment, wherein, described leading portion is from the oblique extension in the front end in stage casing and be attached thereto, and the first orienting lug and the second orienting lug less gradually at the angle of leading portion, described back segment is connected with the rear end in described stage casing, and described stage casing, back segment are provided with L-shaped arc guide groove.
Above-described embodiment is the utility model preferably embodiment; but embodiment of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (10)
1. a ceramic tile automatic packing mechanism, is characterized in that, comprises being connected successively by load-transfer device: for ceramic tile being input to the ceramic tile input mechanism of load-transfer device; For the Pai Zhuan mechanism of aliging that ceramic tile surrounding Angle Position and leatheroid flanging are overlapped; For corner brace being inserted the inferior horn mechanism of ceramic tile surrounding Angle Position; And the edge-folding mechanism for Packaging Box is turned up along broken line, described Pai Zhuan mechanism is also connected with the lower mechanism of paper for automatically inputting Packaging Box to Pai Zhuan mechanism.
2. ceramic tile automatic packing mechanism according to claim 1, it is characterized in that: described Pai Zhuan mechanism comprises claps brick support, described bat brick support be provided with for by ceramic tile and Packaging Box from the material lift assembly clapped brick support and lift, and after ceramic tile lifts with Packaging Box, promote ceramic tile surrounding and leatheroid flanging to overlap the pushing material component alignd, described material lift assembly is arranged on the middle part of clapping brick support, described pushing material component is around the periphery being arranged on material lift assembly, and described lower mechanism of paper is disposed adjacent with about bat brick support.
3. ceramic tile automatic packing mechanism according to claim 1, it is characterized in that: described lower mechanism of paper comprises lower paper support, described lower paper riding is arranged, described lower paper support is provided with Packaging Box belt conveyor, be positioned at Packaging Box belt conveyor both sides baffle plate and for providing the driver train of propulsive effort to Packaging Box belt conveyor, described lower paper support is also provided with the air draft mechanism of fitting to make Packaging Box and Packaging Box belt conveyor for draw package carton, described air draft mechanism is furnished with the suction opeing towards Packaging Box belt conveyor, the bottom of described lower paper support be provided with one at Packaging Box belt-driven bottom Packaging Box to the blocking mechanism stopping the bottom above level Packaging Box during underdrive.
4. ceramic tile automatic packing mechanism according to claim 3, it is characterized in that: described blocking mechanism comprises platen and the gear paper support that two ends are connected to lower paper support, described platen center is fixed with rotating shaft, the end of rotating shaft is connected with Rolling motor, and the outer surface of described platen is furnished with mechanism of paper holding; Described gear paper support is equipped with the stopper for stopping the above level Packaging Box of bottom Packaging Box.
5. ceramic tile automatic packing mechanism according to claim 1, it is characterized in that: described inferior horn mechanism comprises inferior horn support, described inferior horn support is provided with the dress angle box of the corner brace for holding and load unified direction, described dress angle cartridge bottom is provided with discharging opening, described discharging opening is provided with for by first pushing mechanism of corner brace from dress angle box single release, the below of described first pushing mechanism is provided with the splicing assembly for connecing corner brace, described splicing assembly is provided with the accommodation space similar to corner brace " V " type contour shape, described splicing assembly is connected with the second pushing mechanism for the corner brace in splicing assembly being pushed tile corner.
6. ceramic tile automatic packing mechanism according to claim 5, it is characterized in that: described first pushing mechanism comprises the first cylinder and the first air cylinder fixed plate, described first cylinder is fixedly mounted in the first air cylinder fixed plate, the piston rod of described first cylinder is connected with pressing plate fixed block, described pressing plate fixed block is provided with inferior horn pressing plate, described inferior horn pressing plate is processed with the V-shaped groove similar to corner brace shape, and described first vertical cylinder is arranged, and described inferior horn pressing plate is arranged on discharging opening middle and upper part.
7. ceramic tile automatic packing mechanism according to claim 1, it is characterized in that: described edge-folding mechanism comprises paper folding support and is positioned at one group of guide rail inside paper folding support, be provided with for by ceramic tile and treat the conveying mechanism that the Packaging Box of flanging drives forwards in described paper folding support, described ceramic tile to be positioned on Packaging Box and to be positioned over center, described Packaging Box comprises base plate, be positioned at the left and right flanging of the base plate left and right sides and be positioned at the front and back flanging of both sides, front and back, described guide rail is provided with the orienting lug for being folded into center position by Packaging Box left and right flanging, described paper folding support is also provided with the flanging apparatus for bending for being folded into center position by front and back flanging.
8. ceramic tile automatic packing mechanism according to claim 7, it is characterized in that: described orienting lug comprise be arranged on guide rail two inside the first orienting lug of arranging in opposite directions and the second orienting lug, first orienting lug, the second orienting lug include leading portion, stage casing and back segment, wherein, described leading portion is from the oblique extension in the front end in stage casing and be attached thereto, and the first orienting lug and the second orienting lug less gradually at the angle of leading portion, described back segment is connected with the rear end in described stage casing, and described stage casing, back segment are provided with L-shaped arc guide groove.
9. ceramic tile automatic packing mechanism according to claim 7, it is characterized in that: described flanging apparatus for bending comprises cylinder, air cylinder support, pole socket, bending guide rod assembly, described air cylinder support, pole socket is fixed on paper folding support, described cylinder is connected with bending guide rod assembly by cylinder connection piece, bending guide rod assembly comprises end casing, connecting rod and major axis roller, end casing bolt is connected to the two ends of described connecting rod, described end casing is arc, described end casing one end to be nested with on pole socket and to be formed hinged with pole socket, the described end casing other end is fixedly connected with by the two ends of bolt with major axis roller.
10. the ceramic tile automatic packing mechanism according to any one of claim 1-9, is characterized in that: be also provided with for leatheroid being turned up rear the first automatic strapping machine carrying out laterally fetter laterally across packing rope to ceramic tile and leatheroid after described edge-folding mechanism successively, leatheroid turned up by the slewing at ceramic tile and leatheroid 90-degree rotation angle and being used for rear the second automatic strapping machine fettered by packing rope the longitudinal direction of ceramic tile and leatheroid.
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CN201520395006.3U CN204895933U (en) | 2015-06-09 | 2015-06-09 | Ceramic tile automatic packaging machine constructs |
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CN201520395006.3U CN204895933U (en) | 2015-06-09 | 2015-06-09 | Ceramic tile automatic packaging machine constructs |
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CN204895933U true CN204895933U (en) | 2015-12-23 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105035395A (en) * | 2015-06-09 | 2015-11-11 | 惠州市三协精密有限公司 | Automatic tile packing mechanism |
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2015
- 2015-06-09 CN CN201520395006.3U patent/CN204895933U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105035395A (en) * | 2015-06-09 | 2015-11-11 | 惠州市三协精密有限公司 | Automatic tile packing mechanism |
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