CN204893548U - A supporting stable device for cutting big pipe diameter steel pipe - Google Patents
A supporting stable device for cutting big pipe diameter steel pipe Download PDFInfo
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- CN204893548U CN204893548U CN201520547079.XU CN201520547079U CN204893548U CN 204893548 U CN204893548 U CN 204893548U CN 201520547079 U CN201520547079 U CN 201520547079U CN 204893548 U CN204893548 U CN 204893548U
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Abstract
本实用新型公开了一种用于切割大管径钢管的支撑稳定装置,涉及钢管加工技术领域,其包括矩形结构的底盘、双头螺杆和两个X形支撑架;所述双头螺杆的两端分别通过一个带立式座轴承安装在底盘上,且与底盘的长边平行;双头螺杆的两螺杆分别套设有一个滑块;两个X形支撑架相互平行且对称设置,每个X形支撑架包括两根中部相互铰接的支撑杆,每根支撑杆的底端与另一个X形支撑架对称的部分通过一根滑轴连接,每根滑轴对应的固定安装在一个滑块的顶面,且与底盘的短边平行;每根支撑杆的顶端与另一个X形支撑架对称的部分通过一根托辊连接;两组X形支撑架的铰接处通过一根转轴连接。本实用新型降低了生产成本,提高了生产效率。
The utility model discloses a supporting and stabilizing device for cutting large-diameter steel pipes, which relates to the technical field of steel pipe processing, and comprises a chassis with a rectangular structure, a double-ended screw and two X-shaped support frames; The ends are respectively installed on the chassis through a bearing with a vertical seat, and are parallel to the long side of the chassis; the two screws of the double-ended screw are respectively provided with a slider; two X-shaped support frames are arranged parallel to each other and symmetrically, each The X-shaped support frame consists of two support rods whose middle parts are hinged to each other. The bottom end of each support rod is connected with the symmetrical part of the other X-shaped support frame through a sliding shaft, and each sliding shaft is fixedly installed on a sliding block. The top surface is parallel to the short side of the chassis; the top of each support rod is connected to the symmetrical part of another X-shaped support frame through a roller; the hinges of the two sets of X-shaped support frames are connected through a rotating shaft. The utility model reduces the production cost and improves the production efficiency.
Description
技术领域technical field
本实用新型涉及钢管加工技术领域,具体来讲是一种用于切割大管径钢管的支撑稳定装置。The utility model relates to the technical field of steel pipe processing, in particular to a supporting and stabilizing device for cutting large-diameter steel pipes.
背景技术Background technique
在工厂车间切割管件经常用到专用的支撑稳定装置,用于工件的升降。现有的支撑稳定装置主要是以气缸或油缸作为动力源,在工作过程中,通过调节气缸或油缸的活塞杆的伸缩长度来控制升降高度。但是,当加工大管径钢管时,由于普通活塞杆的长度有限,无法满足工作要求的升降高度,只能通过增加活塞杆的长度来进行后续加工,因此提高了生产成本,降低了生产效率。Cutting pipe fittings in the factory workshop often uses special supporting and stabilizing devices for lifting and lowering the workpiece. Existing supporting and stabilizing devices mainly use a cylinder or an oil cylinder as a power source, and during the working process, the lifting height is controlled by adjusting the telescopic length of the piston rod of the cylinder or the oil cylinder. However, when processing large-diameter steel pipes, due to the limited length of the ordinary piston rod, it cannot meet the lifting height required by the work, and the follow-up processing can only be carried out by increasing the length of the piston rod, thus increasing the production cost and reducing the production efficiency.
实用新型内容Utility model content
针对现有技术中存在的缺陷,本实用新型的目的在于提供一种用于切割大管径钢管的支撑稳定装置,降低了生产成本,提高了生产效率。Aiming at the defects existing in the prior art, the purpose of the utility model is to provide a supporting and stabilizing device for cutting large-diameter steel pipes, which reduces the production cost and improves the production efficiency.
为达到以上目的,本实用新型采取的技术方案是:一种用于切割大管径钢管的支撑稳定装置,包括矩形结构的底盘、双头螺杆和两个X形支撑架;所述双头螺杆的两端分别通过一个带立式座轴承安装在底盘上,且与底盘的长边平行;双头螺杆的两螺杆分别套设有一个滑块;两个X形支撑架相互平行且对称设置,每个X形支撑架包括两根中部相互铰接的支撑杆,每根支撑杆的底端与另一个X形支撑架对称的部分通过一根滑轴连接,每根滑轴对应的固定安装在一个滑块的顶面,且与底盘的短边平行;每根支撑杆的顶端与另一个X形支撑架对称的部分通过一根托辊连接;两组X形支撑架的铰接处通过一根转轴连接。In order to achieve the above purpose, the technical solution adopted by the utility model is: a supporting and stabilizing device for cutting large-diameter steel pipes, including a chassis with a rectangular structure, a double-ended screw and two X-shaped support frames; the double-ended screw The two ends of the double-ended screw are respectively installed on the chassis through a bearing with a vertical seat, and are parallel to the long side of the chassis; the two screws of the double-ended screw are respectively provided with a slider; the two X-shaped support frames are arranged parallel to each other and symmetrically, Each X-shaped support frame includes two support rods whose middle parts are hinged to each other. The bottom end of each support rod is connected with the symmetrical part of another X-shaped support frame through a sliding shaft, and each sliding shaft is fixedly installed on a corresponding The top surface of the slider is parallel to the short side of the chassis; the top of each support rod is connected to the symmetrical part of another X-shaped support frame through a roller; the hinges of the two sets of X-shaped support frames pass through a rotating shaft connect.
在上述技术方案的基础上,所述底盘1的两长边分别向上折叠并延伸形成两个侧壁,每个侧壁沿长边方向对称开设有两个滑槽;每根滑轴的两端分别插装在两个侧壁相对的滑槽内。On the basis of the above technical solution, the two long sides of the chassis 1 are respectively folded upwards and extended to form two side walls, and each side wall is symmetrically provided with two slide slots along the long side direction; the two ends of each slide shaft They are respectively inserted in the sliding slots on the two side walls opposite to each other.
在上述技术方案的基础上,每根滑轴的两端分别设有第一深沟球轴承、挡环和螺钉,所述螺钉穿过挡环将第一深沟球轴承固定安装于滑轴的端部,且每个第一深沟球轴承卡装在对应的滑槽内。On the basis of the above technical solution, the two ends of each sliding shaft are respectively provided with a first deep groove ball bearing, a retaining ring and a screw, and the screw passes through the retaining ring to fix the first deep groove ball bearing on the sliding shaft. end, and each first deep groove ball bearing is clamped in the corresponding sliding groove.
在上述技术方案的基础上,每根支撑杆的顶端沿其长度方向开设有限位槽,每根托辊的两端分别通过一根联接螺杆固定于对应的两个限位槽内。On the basis of the above technical solution, the top of each support rod is provided with limiting grooves along its length direction, and the two ends of each supporting roller are respectively fixed in the corresponding two limiting grooves by a connecting screw.
在上述技术方案的基础上,所述限位槽内具有若干孔位。On the basis of the above technical solution, there are several holes in the limiting groove.
在上述技术方案的基础上,每根托辊的中部均套设有第二深沟球轴承,且第二深沟球轴承和托辊之间设有弹性挡圈。On the basis of the above technical solution, a second deep groove ball bearing is sheathed in the middle of each idler roller, and an elastic circlip is arranged between the second deep groove ball bearing and the idler roller.
在上述技术方案的基础上,每根转轴的两端分别固定安装有一个并帽,每个并帽均抵压在X形支撑架的外侧。On the basis of the above technical solution, a parallel cap is fixedly installed at both ends of each rotating shaft, and each parallel cap presses against the outer side of the X-shaped support frame.
在上述技术方案的基础上,所述X形支撑架的铰接处设置有隔圈,该隔圈位于两根支撑杆之间。On the basis of the above technical solution, a spacer is provided at the hinge of the X-shaped support frame, and the spacer is located between the two support rods.
在上述技术方案的基础上,所述双头螺杆位于底盘的中轴线上。On the basis of the above technical solution, the double-ended screw is located on the central axis of the chassis.
在上述技术方案的基础上,所述底盘、双头螺杆和两个X形支撑架均由不锈钢材质制成。On the basis of the above technical solution, the chassis, the double-ended screw and the two X-shaped support frames are all made of stainless steel.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1、本实用新型设置有两个相互配合工作的X形支撑架,通过调节双头螺杆驱动滑块带动支撑杆相向或异向运动,实现X形支撑架所支撑的钢管高度的升降调节,无需额外增加活塞杆的长度,能够满足大管径钢管的加工,因此降低了生产成本,提高了生产效率。1. The utility model is provided with two X-shaped support frames that cooperate with each other. By adjusting the double-headed screw to drive the slider to drive the support rods to move in opposite directions or in different directions, the height of the steel pipe supported by the X-shaped support frame can be adjusted up and down. The additionally increased length of the piston rod can satisfy the processing of large-diameter steel pipes, thereby reducing production costs and improving production efficiency.
2、本实用新型的支撑杆上开设有限位槽,托辊能够在限位槽内滑动来实现X形支撑架所支撑的钢管高度的升降,提高了升降调节精度。2. A limiting groove is provided on the support rod of the utility model, and the idler roller can slide in the limiting groove to realize the lifting of the height of the steel pipe supported by the X-shaped support frame, which improves the lifting adjustment accuracy.
3、本实用新型的结构简单,依靠操作人员手动完成钢管高度的升降调节,没有设置气缸或油缸,因此维护成本低。3. The structure of the utility model is simple, relying on the operator to manually complete the adjustment of the height of the steel pipe, and there is no air cylinder or oil cylinder, so the maintenance cost is low.
附图说明Description of drawings
图1为本实用新型实施例中用于切割大管径钢管的支撑稳定装置的结构示意图;Fig. 1 is the structural representation of the supporting and stabilizing device for cutting large-diameter steel pipes in the utility model embodiment;
图2为图1的正视图;Fig. 2 is the front view of Fig. 1;
图3为图2的左视图。Fig. 3 is a left side view of Fig. 2 .
附图标记:Reference signs:
1-底盘;11-侧壁;12-滑槽;1-chassis; 11-side wall; 12-chute;
2-双头螺杆;21-带立式座轴承;22-滑块;2-double-headed screw; 21-with vertical seat bearing; 22-slider;
3-支撑杆;31-限位槽;32-隔圈;3-support rod; 31-limiting slot; 32-spacer;
4-滑轴;41-第一深沟球轴承;42-挡环;43-螺钉;4-sliding shaft; 41-the first deep groove ball bearing; 42-stop ring; 43-screw;
5-托辊;51-第二深沟球轴承;52-弹性挡圈;53-联接螺杆;5-idling roller; 51-second deep groove ball bearing; 52-circlip; 53-connecting screw;
6-转轴;61-并帽。6-rotating shaft; 61-and cap.
具体实施方式Detailed ways
以下结合附图对本实用新型的实施例作进一步详细说明。Embodiments of the utility model will be described in further detail below in conjunction with the accompanying drawings.
参见图1和图3所示,本实用新型实施例提供一种用于切割大管径钢管的支撑稳定装置,包括矩形结构的底盘1、双头螺杆2和两个X形支撑架;所述底盘1、双头螺杆2和两个X形支撑架均由不锈钢材质制成。所述双头螺杆2的两端分别通过一个带立式座轴承21安装在底盘1上,且与底盘1的长边平行,优选的,所述双头螺杆2位于底盘1的中轴线上。双头螺杆2的两螺杆分别套设有一个滑块22;两个X形支撑架相互平行且对称设置,每个X形支撑架包括两根中部相互铰接的支撑杆3,X形支撑架的铰接处设置有隔圈32,该隔圈32位于两根支撑杆3之间,减少了两根支撑杆3之间的摩擦。每根支撑杆3的底端与另一个X形支撑架对称的部分(即另一个X形支撑架对应支撑杆3的底端)通过一根滑轴4连接,每根滑轴4对应的固定安装在一个滑块22的顶面,且与底盘1的短边平行;每根支撑杆3的顶端与另一个X形支撑架对称的部分(即另一个X形支撑架对应支撑杆3的顶端)通过一根托辊5连接,具体的,每根支撑杆3的顶端沿其长度方开设有限位槽31,限位槽31位于支撑杆3的顶端与该支撑杆3的铰接处之间,每根托辊5的两端分别通过一根联接螺杆53固定于对应的两个限位槽31内。优选的,每根托辊5的中部均套设有第二深沟球轴承51,且第二深沟球轴承51和托辊5之间设有弹性挡圈52,用以固定第二深沟球轴承51;所述限位槽31内具有若干孔位,托辊5的两端插装在相对的两孔位中。两组X形支撑架的铰接处通过一根转轴6连接,具体的,每根转轴6的两端分别固定安装有一个并帽61,每个并帽61均抵压在X形支撑架的外侧,用于锁紧转轴6。Referring to Fig. 1 and Fig. 3, the utility model embodiment provides a kind of supporting and stabilizing device for cutting large-diameter steel pipes, including the chassis 1 of rectangular structure, double-ended screw rod 2 and two X-shaped support frames; The chassis 1, the double-ended screw 2 and the two X-shaped support frames are all made of stainless steel. Both ends of the double-ended screw 2 are installed on the chassis 1 through a vertical seat bearing 21 respectively, and are parallel to the long sides of the chassis 1 . Preferably, the double-ended screw 2 is located on the central axis of the chassis 1 . The two screw rods of the double-ended screw 2 are provided with a slider 22 respectively; the two X-shaped support frames are arranged parallel to each other and symmetrically, and each X-shaped support frame includes two support rods 3 whose middle parts are hinged to each other. A spacer 32 is arranged at the hinge, and the spacer 32 is located between the two support rods 3 to reduce the friction between the two support rods 3 . The bottom end of each support rod 3 is connected to the symmetrical part of another X-shaped support frame (that is, the bottom end of another X-shaped support frame corresponding to the support rod 3) through a sliding shaft 4, and each sliding shaft 4 is correspondingly fixed. Be installed on the top surface of a slide block 22, and be parallel with the short side of chassis 1; ) are connected by a support roller 5, specifically, the top of each support rod 3 is provided with a limit groove 31 along its length, and the limit groove 31 is located between the top of the support rod 3 and the hinge of the support rod 3, Both ends of each idler 5 are respectively fixed in two corresponding limiting grooves 31 by a connecting screw 53 . Preferably, a second deep groove ball bearing 51 is sheathed in the middle of each idler 5, and a circlip 52 is provided between the second deep groove ball bearing 51 and the idler 5 to fix the second deep groove Ball bearings 51; there are several holes in the limiting groove 31, and the two ends of the idler roller 5 are inserted into the two opposite holes. The hinges of the two sets of X-shaped support frames are connected by a rotating shaft 6. Specifically, a parallel cap 61 is fixedly installed at both ends of each rotating shaft 6, and each parallel cap 61 is pressed against the outside of the X-shaped support frame. , for locking the rotating shaft 6.
参见图2和图3所示,所述底盘1的两长边分别向上折叠并延伸形成两个侧壁11,每个侧壁11沿长边方向对称开设有两个滑槽12;每根滑轴4的两端分别插装在两个侧壁11相对的滑槽12内。每根滑轴4的两端分别设有第一深沟球轴承41、挡环42和螺钉43,所述螺钉43穿过挡环42将第一深沟球轴承41固定安装于滑轴4的端部,且每个第一深沟球轴承41卡装在对应的滑槽12内,便于支撑杆3底端的水平运动。Referring to Fig. 2 and Fig. 3, the two long sides of the chassis 1 are respectively folded up and extended to form two side walls 11, and each side wall 11 is provided with two chute 12 symmetrically along the long side direction; each chute Both ends of the shaft 4 are respectively inserted into the slide grooves 12 opposite to the two side walls 11 . Both ends of each sliding shaft 4 are respectively provided with a first deep groove ball bearing 41, a retaining ring 42 and a screw 43, and the screw 43 passes through the retaining ring 42 to fix the first deep groove ball bearing 41 on the sliding shaft 4. end, and each first deep groove ball bearing 41 is clamped in the corresponding sliding groove 12 to facilitate the horizontal movement of the bottom end of the support rod 3 .
本实用新型用于切割大管径钢管的支撑稳定装置的工作原理为:The working principle of the supporting and stabilizing device for cutting large-diameter steel pipes of the utility model is as follows:
支撑稳定装置的细调:操作人员用工具(例如套筒扳手)转动双头螺杆2,驱动滑块22带动支撑杆3相向或异向运动(根据双头螺杆2两端的螺纹来调节支撑杆3的运动方向),直至X形支撑架达到预设高度,从而实现所支撑的钢管离切割头间距离的调节,完成切割。Fine adjustment of the supporting and stabilizing device: the operator turns the double-ended screw 2 with a tool (such as a socket wrench), and drives the slider 22 to drive the supporting rod 3 to move in opposite directions or in opposite directions (according to the threads at both ends of the double-ended screw 2 to adjust the supporting rod 3 direction of movement), until the X-shaped support frame reaches the preset height, so as to realize the adjustment of the distance between the supported steel pipe and the cutting head, and complete the cutting.
支撑稳定装置的粗调:操作人员用工具卸掉联接螺杆53,将托辊5的两端在限位槽内滑动至预设高度后,再安装联接螺杆53将托辊5固定,从而实现所支撑的钢管离切割头间距离的调节,完成切割。Coarse adjustment of the supporting and stabilizing device: the operator removes the connecting screw 53 with a tool, slides the two ends of the idler 5 to the preset height in the limit groove, and then installs the connecting screw 53 to fix the idler 5, so as to realize the Adjust the distance between the supporting steel pipe and the cutting head to complete the cutting.
本实用新型不仅局限于上述最佳实施方式,任何人在本实用新型的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是具有与本实用新型相同或相近似的技术方案,均在其保护范围之内。The utility model is not limited to the above-mentioned best implementation mode, anyone can draw other various forms of products under the enlightenment of the utility model, but no matter make any changes in its shape or structure, anyone with the same features as the utility model The same or similar technical solutions are all within the scope of protection.
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