CN204892250U - A frock for insulating shaping section of thick bamboo immersion oil - Google Patents

A frock for insulating shaping section of thick bamboo immersion oil Download PDF

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Publication number
CN204892250U
CN204892250U CN201520453764.6U CN201520453764U CN204892250U CN 204892250 U CN204892250 U CN 204892250U CN 201520453764 U CN201520453764 U CN 201520453764U CN 204892250 U CN204892250 U CN 204892250U
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oil
tank
chassis
insulating
immersing
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杨恩明
张伟红
翟海清
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China XD Electric Co Ltd
Xian XD Transformer Co Ltd
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China XD Electric Co Ltd
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Abstract

本实用新型公开了一种用于绝缘成型筒浸油的工装,包括顶端开口的油罐以及吊盘;其中,罐体用于储存变压器油,油罐包括罐体和设置在罐体侧壁上的进出油管路;使用时,吊盘设置在油罐内,用于承载待浸油的绝缘成型筒,然后将用于绝缘成型筒浸油的工装和绝缘成型筒一起浸入变压器油中进行浸油。本实用新型的优点是:配合巧妙,结构简单,安全可靠且利于推广。

The utility model discloses a tool for immersing oil in an insulating forming cylinder, which comprises an oil tank with an open top and a hanging plate; wherein, the tank body is used for storing transformer oil, and the oil tank includes a tank body and is arranged on the side wall of the tank body. The oil inlet and outlet pipelines; when in use, the hanging plate is set in the oil tank to carry the insulating forming cylinder to be immersed in oil, and then the tooling and insulating forming cylinder used for the oil immersion of the insulating forming cylinder are immersed in the transformer oil for oil immersion . The utility model has the advantages of ingenious coordination, simple structure, safety, reliability and promotion.

Description

一种用于绝缘成型筒浸油的工装A kind of tooling used for oil immersion of insulating forming cylinder

技术领域:Technical field:

本实用新型涉及变压器的制造技术领域,具体涉及一种用于绝缘成型筒浸油的工装。The utility model relates to the technical field of transformer manufacture, in particular to a tool for immersing an insulating forming cylinder in oil.

背景技术:Background technique:

绝缘成型筒主要用在绕组中,提高绕组的机械强度,提高绕组抗短路能力。绝缘成型筒由绝缘纸板制造而成,成型筒制造完成后在存放过程中,因为纸板为疏松的纤维结构,极易吸潮使成型筒变形,影响使用,因此绝缘成型筒制造完成后浸变压器油防止水分的进入,减小绝缘成型筒的变形。The insulation molding barrel is mainly used in the winding to improve the mechanical strength of the winding and improve the short-circuit resistance of the winding. The insulating forming cylinder is made of insulating cardboard. After the forming cylinder is manufactured, during the storage process, because the cardboard is a loose fiber structure, it is easy to absorb moisture and deform the forming cylinder, which affects the use. Therefore, the insulating forming cylinder is immersed in transformer oil after the completion of the manufacturing Prevent the entry of moisture and reduce the deformation of the insulation molding cylinder.

现有技术中绝缘成型筒浸油时使用浸油槽(如图1所示)进行浸油。使用浸油槽浸油时的浸油工艺为:在浸油槽中放入合格的变压器油,把绝缘成型筒放入浸油槽内,(由于绝缘成型筒的直径不同,所以槽内的变压器油只能覆盖纸筒的一部分),操作者站在浸油槽的两端缓慢滚动绝缘成型筒,以保证绝缘成型筒充分浸油。In the prior art, an oil immersion tank (as shown in FIG. 1 ) is used for oil immersion when the insulating molding cylinder is immersed in oil. The oil immersion process when using the oil immersion tank for oil immersion is: put qualified transformer oil in the oil immersion tank, put the insulating molding cylinder into the oil immersion tank, (due to the different diameters of the insulating molding cylinder, the transformer oil in the tank can only Covering a part of the paper tube), the operator stands at both ends of the oil immersion tank and slowly rolls the insulating forming tube to ensure that the insulating forming tube is fully immersed in oil.

用浸油槽浸油时每次只能浸一个绝缘筒,并且操作者一直要转动绝缘筒、增加了操作者的劳动强度。但是随着绝缘筒数量增多,用浸油槽浸油已不能满足生产进度需要。因此只有通过设计和制造工装,以满足绝缘筒浸油的要求,并减小操作者的劳动强度。Only one insulating cylinder can be immersed in oil at a time when the oil immersion tank is used, and the operator has to rotate the insulating cylinder all the time, which increases the labor intensity of the operator. However, with the increase in the number of insulating cylinders, oil immersion in an oil immersion tank can no longer meet the needs of the production schedule. Therefore, the only way to meet the oil-immersed requirements of the insulating cylinder is to design and manufacture the tooling, and to reduce the labor intensity of the operator.

实用新型内容:Utility model content:

本实用新型的目的在于解决绝缘成型筒浸油时,用浸油槽无法满足生产进度和减小操作者劳动强度的技术问题,提供了一种用于绝缘成型筒浸油的工装。The purpose of the utility model is to solve the technical problem that the oil immersion tank cannot meet the production progress and reduce the labor intensity of the operator when the insulating forming cylinder is immersed in oil, and provides a tool for insulating forming cylinder oil immersing.

为达到上述目的,本实用新型采用如下的技术方案予以实现:In order to achieve the above object, the utility model adopts the following technical solutions to achieve:

一种用于绝缘成型筒浸油的工装,包括顶端开口的油罐以及吊盘;其中,A tooling for immersing oil in an insulating molding cylinder, including an oil tank with an open top and a hanging plate; wherein,

油罐用于储存变压器油,包括罐体和设置在罐体侧壁上的进出油管路;The oil tank is used to store transformer oil, including the tank body and the oil inlet and outlet pipelines arranged on the side wall of the tank body;

使用时,吊盘设置在油罐内,用于承载待浸油的绝缘成型筒。When in use, the suspension plate is set in the oil tank, and is used to carry the insulating forming cylinder to be immersed in oil.

本实用新型进一步的改进在于,油罐还包括罐盖,其用于密封油罐的顶端开口。A further improvement of the utility model is that the oil tank further includes a tank cover, which is used to seal the top opening of the oil tank.

本实用新型进一步的改进在于,进出油管路焊接在罐体侧壁的下端。The further improvement of the utility model is that the oil inlet and outlet pipelines are welded at the lower end of the side wall of the tank body.

本实用新型进一步的改进在于,吊盘包括底盘以及设置在底盘顶端用于提升底盘的吊杆。The further improvement of the utility model lies in that the suspension pan includes a chassis and a suspension rod arranged on the top of the chassis for lifting the chassis.

本实用新型进一步的改进在于,吊杆包括吊环、钢管和螺杆,其中,吊环焊接在钢管的一端,螺杆焊接在钢管的另一端,用于与底盘之间螺纹连接。The further improvement of the utility model is that the suspension rod includes a suspension ring, a steel pipe and a screw rod, wherein the suspension ring is welded on one end of the steel pipe, and the screw rod is welded on the other end of the steel pipe for threaded connection with the chassis.

本实用新型进一步的改进在于,底盘的周向上设置有连接板,螺杆与连接板之间螺纹连接。The further improvement of the utility model is that a connecting plate is arranged on the circumference of the chassis, and the screw rod and the connecting plate are threadedly connected.

本实用新型进一步的改进在于,在底盘的顶端均匀设置有三个用于提升底盘的吊杆。The further improvement of the utility model is that three booms for lifting the chassis are uniformly arranged on the top of the chassis.

本实用新型进一步的改进在于,底盘包括底板和栏杆,其中,栏杆设置在底板的顶端,用于固定绝缘成型筒。A further improvement of the utility model is that the chassis includes a bottom plate and a railing, wherein the railing is arranged on the top of the bottom plate for fixing the insulating molding cylinder.

本实用新型进一步的改进在于,底板的底部还设置有加强板,用于增强底板的强度。The further improvement of the utility model lies in that, the bottom of the base plate is further provided with a reinforcing plate, which is used to enhance the strength of the base plate.

相对于现有技术,本实用新型所述的浸油工装的优点如下:Compared with the prior art, the advantages of the oil-immersed tooling described in the utility model are as follows:

1.提高生产效率1. Improve production efficiency

由于绝缘成型筒的直径大小不同,所以绝缘成型筒浸油时可以大直径绝缘成型筒筒内套小直径绝缘成型筒,这样一次就可以在吊盘工装内放置许多绝缘成型筒同时进行浸油,提高生产效率。Due to the different diameters of the insulating forming cylinders, when the insulating forming cylinders are immersed in oil, the small diameter insulating forming cylinders can be placed inside the large diameter insulating forming cylinders, so that many insulating forming cylinders can be placed in the suspension tooling at one time for oil immersion at the same time. Increase productivity.

2.减小操作者劳动强度2. Reduce the labor intensity of the operator

使用浸油工装进行浸油时,将绝缘成型筒装入吊盘后,用吊架将底盘和绝缘成型筒一起吊入油罐后就可以浸油了,减小操作者劳动强度。When oil immersion tooling is used for oil immersion, after the insulating forming cylinder is loaded into the hanging pan, the chassis and insulating forming cylinder are hoisted into the oil tank together with the hanger and then oil immersion can be performed, which reduces the labor intensity of the operator.

综上所述,本实用新型的优点是:配合巧妙,结构简单,安全可靠且利于推广。In summary, the utility model has the advantages of ingenious coordination, simple structure, safety and reliability, and facilitates popularization.

附图说明:Description of drawings:

图1为现有技术中使用的浸油槽的结构示意图。Fig. 1 is a structural schematic diagram of an oil immersion tank used in the prior art.

图2为本实用新型一种用于绝缘成型筒浸油的工装的结构示意图。Fig. 2 is a structural schematic diagram of a tooling used for immersing an insulating forming cylinder in oil according to the present invention.

图中,1为油罐,11为罐体,12为罐盖,13为进出油管路;In the figure, 1 is an oil tank, 11 is a tank body, 12 is a tank cover, and 13 is an oil inlet and outlet pipeline;

2为吊盘,21为栏杆,22为底盘,23为加强板,24为连接板,25为吊环,26为螺杆,27为钢管。2 is a hanging pan, 21 is a railing, 22 is a chassis, 23 is a reinforcing plate, 24 is a connecting plate, 25 is a suspension ring, 26 is a screw rod, and 27 is a steel pipe.

具体实施方式:Detailed ways:

以下结合附图对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

如图2所示,本实用新型一种用于绝缘成型筒浸油的工装,包括顶端开口的油罐1以及吊盘2;其中,罐体1用于储存变压器油,油罐1包括罐体11和设置在罐体11侧壁上的进出油管路13;使用时,吊盘2设置在油罐1内,用于承载待浸油的绝缘成型筒。As shown in Figure 2, the utility model is a tooling used for oil immersion of insulating molding cylinder, which includes an oil tank 1 with an open top and a hanging plate 2; wherein, the tank body 1 is used to store transformer oil, and the oil tank 1 includes a tank body 11 and the oil inlet and outlet pipelines 13 arranged on the side wall of the tank body 11; when in use, the suspension plate 2 is arranged in the oil tank 1 to carry the insulating molding cylinder to be immersed in oil.

其中,油罐1还包括罐盖12,其用于密封油罐1的顶端开口,防止绝缘成型筒浸油过程中灰尘及其它异物进入油罐1内。进一步的,进出油管路13焊接在罐体11侧壁的下端,用于对油罐1浸油和拉油。Wherein, the oil tank 1 also includes a tank cover 12, which is used to seal the top opening of the oil tank 1, and prevent dust and other foreign matters from entering the oil tank 1 during the oil immersion process of the insulating molding cylinder. Further, the oil inlet and outlet pipelines 13 are welded to the lower end of the side wall of the tank body 11 for immersing and pulling oil into the oil tank 1 .

其中,吊盘2包括底盘22以及设置在底盘22顶端用于提升底盘22的吊杆。进一步的,吊杆包括吊环25、钢管27和螺杆26,其中,吊环25焊接在钢管27的一端,用于起吊时的连接,螺杆26焊接在钢管27的另一端,用于与底盘22之间螺纹连接。此外,底盘22的周向上设置有连接板24,螺杆26与连接板24之间螺纹连接。优选地,在底盘22的顶端均匀设置有三个用于提升底盘22的吊杆。Wherein, the suspension pan 2 includes a chassis 22 and a boom arranged on the top of the chassis 22 for lifting the chassis 22 . Further, the boom includes a suspension ring 25, a steel pipe 27 and a screw rod 26, wherein the suspension ring 25 is welded to one end of the steel pipe 27 for connection during lifting, and the screw rod 26 is welded to the other end of the steel pipe 27 for connection with the chassis 22 threaded connection. In addition, a connecting plate 24 is disposed on the circumferential direction of the chassis 22 , and the screw rod 26 is threadedly connected to the connecting plate 24 . Preferably, three booms for lifting the chassis 22 are uniformly arranged on the top of the chassis 22 .

其中,底盘22包括底板和栏杆21,其中,栏杆21设置在底板的顶端,用于固定绝缘成型筒,防止绝缘成型筒在油罐1内下降的过程中随意移动。此外,底板的底部还设置有加强板23,用于增强底板的强度。Wherein, the chassis 22 includes a bottom plate and a railing 21, wherein the railing 21 is arranged on the top of the bottom plate for fixing the insulating molding cylinder and preventing the insulating molding cylinder from moving arbitrarily during the process of descending in the oil tank 1 . In addition, a reinforcing plate 23 is provided at the bottom of the base plate to enhance the strength of the base plate.

为了对本实用新型进一步的了解,现对使用用于绝缘成型筒浸油的工装的浸油工艺做如下说明:In order to further understand the utility model, the oil immersion process of the tooling used for oil immersion of the insulating forming cylinder is now explained as follows:

1)在油罐1内注入合格的变压器油,油面高度必须高于绝缘成型筒高度,以便绝缘成型筒全部进入变压器油中;1) Inject qualified transformer oil into the oil tank 1, the height of the oil level must be higher than the height of the insulating forming cylinder, so that all the insulating forming cylinder can enter the transformer oil;

2)将绝缘成型筒按直径的从小到大顺序,一次转入吊盘2内;2) Transfer the insulating forming cylinder into the hanging pan 2 at a time according to the order of diameter from small to large;

3)起吊并移走油罐罐盖12;3) lifting and removing the tank cover 12;

4)起吊吊盘2将吊盘2缓慢落入油罐1内;4) Lift the suspension plate 2 and slowly drop the suspension plate 2 into the oil tank 1;

5)起吊油罐罐盖12,将罐盖12盖在罐体1上,将用于绝缘成型筒浸油的工装和绝缘成型筒一起浸入变压器油中进行浸油。5) Lift the oil tank cover 12, cover the tank cover 12 on the tank body 1, and immerse the tooling for oil immersion of the insulating forming tube and the insulating forming tube together in the transformer oil for oil immersion.

Claims (8)

1.一种用于绝缘成型筒浸油的工装,其特征在于,包括顶端开口的油罐(1)以及吊盘(2);其中, 1. A frock for immersing oil in an insulating molding cylinder, characterized in that it comprises an oil tank (1) with an open top and a suspension plate (2); wherein, 油罐(1)用于储存变压器油,包括罐体(11)和设置在罐体(11)侧壁上的进出油管路(13); The oil tank (1) is used to store transformer oil, including a tank body (11) and an oil inlet and outlet pipeline (13) arranged on the side wall of the tank body (11); 使用时,吊盘(2)设置在油罐(1)内,用于承载待浸油的绝缘成型筒; When in use, the hanging pan (2) is arranged in the oil tank (1), and is used to carry the insulating forming cylinder to be immersed in oil; 油罐(1)还包括罐盖(12),其用于密封油罐(1)的顶端开口。 The oil tank (1) also includes a tank cover (12), which is used to seal the top opening of the oil tank (1). 2.根据权利要求1所述的一种用于绝缘成型筒浸油的工装,其特征在于,进出油管路(13)焊接在罐体(11)侧壁的下端。 2. A tooling for immersing an insulating molding cylinder in oil according to claim 1, characterized in that the oil inlet and outlet pipelines (13) are welded to the lower end of the side wall of the tank body (11). 3.根据权利要求1所述的一种用于绝缘成型筒浸油的工装,其特征在于,吊盘(2)包括底盘(22)以及设置在底盘(22)顶端用于提升底盘(22)的吊杆。 3. A tool for immersing the insulating molding cylinder in oil according to claim 1, characterized in that the suspension plate (2) includes a chassis (22) and is arranged on the top of the chassis (22) for lifting the chassis (22) boom. 4.根据权利要求3所述的一种用于绝缘成型筒浸油的工装,其特征在于,吊杆包括吊环(25)、钢管(27)和螺杆(26),其中,吊环(25)焊接在钢管(27)的一端,螺杆(26)焊接在钢管(27)的另一端,用于与底盘(22)之间螺纹连接。 4. A tool for immersing an insulating molding cylinder in oil according to claim 3, characterized in that the suspension rod comprises a suspension ring (25), a steel pipe (27) and a screw rod (26), wherein the suspension ring (25) is welded At one end of the steel pipe (27), the screw rod (26) is welded to the other end of the steel pipe (27) for threaded connection with the chassis (22). 5.根据权利要求4所述的一种用于绝缘成型筒浸油的工装,其特征在于,底盘(22)的周向上设置有连接板(24),螺杆(26)与连接板(24)之间螺纹连接。 5. A tooling for immersing an insulating molding cylinder in oil according to claim 4, characterized in that a connecting plate (24) is arranged on the circumferential direction of the chassis (22), and the screw (26) and the connecting plate (24) between threaded connections. 6.根据权利要求3所述的一种用于绝缘成型筒浸油的工装,其特征在于,在底盘(22)的顶端均匀设置有三个用于提升底盘(22)的吊杆。 6. A tool for immersing an insulating molding cylinder in oil according to claim 3, characterized in that three booms for lifting the chassis (22) are uniformly arranged on the top of the chassis (22). 7.根据权利要求3所述的一种用于绝缘成型筒浸油的工装,其特征在于,底盘(22)包括底板和栏杆(21),其中,栏杆(21)设置在底板的顶端,用于固定绝缘成型筒。 7. The oil-immersed frock for insulating molding cylinders according to claim 3, characterized in that the chassis (22) includes a bottom plate and a railing (21), wherein the railing (21) is arranged on the top of the bottom plate, and is used to Used to fix the insulating molding cylinder. 8.根据权利要求7所述的一种用于绝缘成型筒浸油的工装,其特征在于,底板的底部还设置有加强板(23)。 8. A tool for immersing an insulating molding cylinder in oil according to claim 7, characterized in that a reinforcing plate (23) is provided at the bottom of the bottom plate.
CN201520453764.6U 2015-06-26 2015-06-26 A frock for insulating shaping section of thick bamboo immersion oil Expired - Lifetime CN204892250U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107128607A (en) * 2016-02-26 2017-09-05 扬州市鑫源电气有限公司 A kind of heavy cylinder transport structure of new extra-high voltage experiment transformer
CN110725659A (en) * 2017-11-02 2020-01-24 江苏华淼电子科技有限公司 Water conservancy construction drilling blocking rod and preparation method thereof
CN110756602A (en) * 2019-10-28 2020-02-07 江苏华海钢结构有限公司 Steel pipe immersion oil sealing device
CN112403844A (en) * 2020-11-10 2021-02-26 盐城嘉诚塑胶有限公司 Cable protection pipe hot dipping processing system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107128607A (en) * 2016-02-26 2017-09-05 扬州市鑫源电气有限公司 A kind of heavy cylinder transport structure of new extra-high voltage experiment transformer
CN110725659A (en) * 2017-11-02 2020-01-24 江苏华淼电子科技有限公司 Water conservancy construction drilling blocking rod and preparation method thereof
CN110725659B (en) * 2017-11-02 2021-11-23 江苏华淼电子科技有限公司 Water conservancy construction drilling blocking rod and preparation method thereof
CN110756602A (en) * 2019-10-28 2020-02-07 江苏华海钢结构有限公司 Steel pipe immersion oil sealing device
CN110756602B (en) * 2019-10-28 2021-08-10 江苏华海钢结构有限公司 Steel pipe immersion oil sealing device
CN112403844A (en) * 2020-11-10 2021-02-26 盐城嘉诚塑胶有限公司 Cable protection pipe hot dipping processing system
CN112403844B (en) * 2020-11-10 2021-09-07 盐城嘉诚塑胶有限公司 Cable protection pipe hot dipping processing system

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