CN204883366U - Fork truck formula intelligence conveyor system lifts - Google Patents

Fork truck formula intelligence conveyor system lifts Download PDF

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Publication number
CN204883366U
CN204883366U CN201520583408.6U CN201520583408U CN204883366U CN 204883366 U CN204883366 U CN 204883366U CN 201520583408 U CN201520583408 U CN 201520583408U CN 204883366 U CN204883366 U CN 204883366U
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fork
processing unit
central processing
lift type
car
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陈津河
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Chen Ring (beijing) Co Ltd Technology
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Chen Ring (beijing) Co Ltd Technology
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Abstract

The utility model relates to a fork truck formula intelligence conveyor system lifts comprises fork truck formula transport vechicle and central host computer, and fork truck formula transport vechicle comprises automobile body, central processing unit, drive unit, battery, wireless communication module, fork device, safety precaution unit, two magnetism navigation sensor, website recognition cell and liquid crystal display units. The utility model discloses form by fork truck formula transport vechicle and central host computer, fork truck formula transport vechicle appearance compact structure, the loading capacity is big, it is nimble to turn, high running speed and environmental protection, utilize the fork device to remove the transportation article, the safety precaution unit includes multiple sensor, can monitor the surrounding environment accurately, reliability and security are high, can realize unattendedly in the course of the work completely, the manpower is also saved, website recognition cell helps central host computer to fix a position the position of fork truck formula transport vechicle better, the center host computer can be real -time and fork truck formula transport vechicle communicate, carry out real time monitoring to fork truck formula transport vechicle, can satisfy practical application's needs well.

Description

Elevate a turnable ladder fork-lift type intelligent transportation system
Technical field
The utility model belongs to Intelligent transport field, is specifically related to a kind of elevate a turnable ladder fork-lift type intelligent transportation system.
Background technology
At present, in Factory Logistics carrying, material is from batching district to the carrying of the pipeline of production line body, and what usually rely on is materials vehicle and having coordinated of artificial battery truck.Detailed process is: the materials vehicle filling material or body feed tank manually docks with battery truck by logistics distribution personnel, thus drags materials vehicle by artificial battery truck, and material or body feed tank are transported to pipeline from batching district; After arriving at pipeline, logistics distribution personnel and/or line body assembly crewman, be placed on material or body feed tank a dead lift on the pipeline of production line body, makes it move with production line body.Meanwhile, after the material in materials vehicle has all been carried, empty truck has manually docked with battery truck by logistics distribution personnel again, thus makes empty truck arrive at batching district, so that the personnel that prepare burden assemble again.Thus circulate with this, to complete the conveying carrying of the material of whole workshop.
But, in above-mentioned Factory Logistics carrying, mainly through manually participating in carrying, thus realize the conveying of material between batching district and the pipeline of production line body, therefore, the conveying production efficiency of factory is lower, and hand labor intensity cost that is comparatively large, hand labor is higher.
Utility model content
For above-mentioned problems of the prior art, the purpose of this utility model is to provide a kind of elevate a turnable ladder fork-lift type intelligent transportation system avoiding occurring above-mentioned technological deficiency.
In order to realize above-mentioned utility model object, the technical solution adopted in the utility model is as follows:
A kind of elevate a turnable ladder fork-lift type intelligent transportation system, be made up of fork-lift type transport vehicle and central host, described fork-lift type transport vehicle is made up of car body 1, central processing unit, driver element, accumulator, wireless communication module, pellet fork device 3, safe early warning unit, two magnetic navigation sensors 7, station recognition unit and liquid crystal displays, wherein:
It is inner that described central processing unit is arranged on described car body 1, and described central processing unit is connected with liquid crystal display with described driver element, accumulator, wireless communication module, pellet fork device 3, safe early warning unit, two magnetic navigation sensors 7, station recognition unit respectively;
Described central processing unit and described central host wireless connections;
Described accumulator is connected with liquid crystal display with described central processing unit, driver element, wireless communication module, pellet fork device 3, safe early warning unit, two magnetic navigation sensors 7, station recognition unit respectively;
Described pellet fork device 3 comprises door frame 4, pallet fork 5, electrically driven, described door frame 4 is rigidly fixed in one end of described car body 1, described door frame 4 is provided with chain, one end of described chain is connected with described electrically driven, and described pallet fork 5 is connected with described chain, can be arranged on described door frame 4 up or down;
Described station recognition unit comprises radio frequency reader and electronic tag, described radio frequency reader is arranged on the bottom surface of described car body 1, and be connected with described accumulator with described central processing unit respectively, described electronic tag is close to the side of the driving path of described fork-lift type transport vehicle on the ground;
Described two magnetic navigation sensors 7 are separately positioned on the bottom of the rear and front end of described car body 1.
Further, described liquid crystal display comprises LCDs 8 and multiple button 9, and described LCDs 8 is arranged on one end of described car body 1 with described multiple button 9 and is all connected with described central processing unit.
Further, described safe early warning unit comprises laser range finder, human body proximity sensor, combustible gas sensor, sensor of dust concentration, speed pickup, acceleration transducer, warning lamp and warning hummer, described laser range finder, human body proximity sensor, combustible gas sensor, sensor of dust concentration, speed pickup, acceleration transducer, warning lamp are all connected with described central processing unit with warning hummer, and described warning lamp and described warning hummer are arranged on two sides of described car body 1.
Further, described driver element comprises motor driver, drive motor and four universal driving wheels 2, described motor driver is connected with described central processing unit, and described drive motor is connected with described motor driver, and described four universal driving wheels 2 are arranged on the bottom of described car body 1.
Further, described wireless communication module adopts ZigBee module.
Further, described elevate a turnable ladder fork-lift type intelligent transportation system also comprises GPS module, and described GPS module is connected with described accumulator respectively at described central processing unit.
Further, the bottom at the two ends of described car body 1 is also respectively arranged with the camera 6 of integrated optical source, and described camera 6 is connected with described accumulator with described central processing unit respectively.
The elevate a turnable ladder fork-lift type intelligent transportation system that the utility model provides, be made up of fork-lift type transport vehicle and central host, fork-lift type transport vehicle contour structures is compact, dead weight capacity is large, turn flexibly, travelling speed is fast, fork-lift type transport vehicle utilizes pellet fork device to move shipping goods, safe early warning unit comprises multiple sensors, can accurately surrounding being monitored, find that dangerous information can give the alarm immediately, reliability and security high, can realize unattended in the course of the work completely, save manpower, station recognition unit contributes to the position that central host locates fork-lift type transport vehicle better, the electricity of accumulators store can use the long period, the camera of integrated optical source is equipped with before and after transport vehicle, the video image of transport vehicle surrounding environment can be gathered, and feed back to central host, central host can communicate with fork-lift type transport vehicle in real time, fork-lift type transport vehicle is monitored in real time, the needs of practical application can be met well.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model;
Fig. 2 is structured flowchart of the present utility model;
Fig. 3 is the hardware connection structure block diagram of central processing unit and miscellaneous part;
In figure, 1-car body, the universal driving wheel of 2-, 3-pellet fork device, 4-door frame, 5-pallet fork, 6-camera, 7-magnetic navigation sensor, 8-LCDs, 9-button.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
As shown in Figure 1, a kind of elevate a turnable ladder fork-lift type intelligent transportation system, be made up of fork-lift type transport vehicle and central host, fork-lift type transport vehicle is made up of car body 1, central processing unit (CPU), driver element, accumulator, wireless communication module, pellet fork device 3, safe early warning unit, two magnetic navigation sensors 7, station recognition unit and liquid crystal displays.
It is inner that described central processing unit is arranged on described car body 1, described central processing unit is connected with liquid crystal display with described driver element, accumulator, wireless communication module, pellet fork device 3, safe early warning unit, two magnetic navigation sensors 7, station recognition unit respectively, described central processing unit and described central host wireless connections.
Described accumulator is connected with liquid crystal display with described central processing unit, driver element, wireless communication module, pellet fork device 3, safe early warning unit, two magnetic navigation sensors 7, station recognition unit respectively.
Described driver element comprises motor driver, drive motor and four universal driving wheels 2, described motor driver is connected with described central processing unit, described drive motor is connected with described motor driver, and described four universal driving wheels 2 are arranged on the bottom of described car body 1.Central processing unit sends control signal to motor driver, and motor driver controls drive motor and accelerates accordingly, slows down or brake operation.Motor driver is all connected with accumulator with drive motor.
Described pellet fork device 3 comprises door frame 4, pallet fork 5, electrically driven, described door frame 4 is rigidly fixed in one end of described car body 1, described door frame 4 is provided with chain, one end of described chain is connected with described electrically driven, and described pallet fork 5 is connected with chain, can be arranged on up or down on described door frame 4.Electrically driven is connected with accumulator with central processing unit respectively, and under the control of central processing unit, manipulation pallet fork 5 moves up and down and transports goods.
Described two magnetic navigation sensors 7 are separately positioned on the bottom of the rear and front end of described car body 1, be connected with central processing unit with accumulator respectively, can navigation by recognition magnetic stripe, therefore car body 1 of the present utility model can two-wayly be advanced, thus avoids reversing and the problem such as turn around to turn to; Navigation magnetic stripe pastes on the ground, form the travel path of fork-lift type transport vehicle, fork-lift type transport vehicle is advanced above the path that navigation magnetic stripe pastes, 6 sampled points that magnetic navigation sensor 7 utilizes it built-in, the magnetic field above navigation magnetic stripe can be detected, each sampled point Dou You mono-road signal correspondence of magnetic navigation sensor 7 exports, when sampled point collect navigation magnetic stripe above field signal time, this road signal will output low level, and it is then high level that the signal not collecting field signal exports.When fork-lift type transport vehicle runs, continuous 1 ~ 3 sampled point of magnetic navigation sensor 7 internal vertical above navigation magnetic stripe can output signal, rely on these several signals exported, the deviation position of magnetic stripe relative to magnetic navigation sensor 7 that navigate can be judged, when the traveling of fork-lift type transport vehicle is consistent with lead track, the magnetic induction signal intensity that magnetic navigation sensor 7 detects is maximum, the signal intensity be input in central processing unit is the strongest, and central processing unit will control fork-lift type transport vehicle and keep former driving trace; When fork-lift type transport vehicle departs from navigation magnetic stripe path, the magnetic induction signal intensity that magnetic navigation sensor 7 detects can diminish, the signal intensity be input in central processing unit diminishes, central processing unit adjusts automatically, control motor driver, motor differential is rectified a deviation, guarantees that fork-lift type transport vehicle advances along navigation magnetic stripe path.
Station recognition unit comprises radio frequency reader and electronic tag, described radio frequency reader is arranged on the bottom surface of described car body 1, be connected with accumulator with central processing unit respectively, described electronic tag is close to navigation side, magnetic stripe path, and the position of pasting electronic tag represents a website.In advance by unique website coordinate stored in electronic tag, the website coordinate in different electronic tag is not identical.The central processing unit of every platform fork-lift type transport vehicle is all provided with unique No. ID, during work, central host can be come to send electronic chart to certain fork-lift type transport vehicle in real time by fork-lift type transport vehicle No. ID, this electronic chart comprises the website coordinate that need change running status and the action carried out at the electronic tag place website needs that this website coordinate is specified, after the fork-lift type transport vehicle of specifying receives this electronic chart, this electronic chart is stored in the internal storage of central processing unit.When fork-lift type transport vehicle travels in the paths, radio frequency reader is read the electronic tag of certain side, area navigation magnetic stripe path and the website coordinate in this electronic tag is sent to central processing unit, website coordinate in this website coordinate of central processing unit comparison and electronic chart, if when this website coordinate is not present in current electronic map, then fork-lift type transport vehicle is ignored this electronic tag place website and is continued to travel with current state; When this address is present in current electronic map, central processing unit reads the action that should perform at this website coordinate in electronic chart and controls fork-lift type transport vehicle execution This move.Performing an action in electronic chart comprise fork-lift type transport vehicle to stop at this website with different speeds, fork-lift type transport vehicle wait for, fork-lift type transport vehicle turns left or right-hand rotation etc. at divergence paths place at the unloading of this website, fork-lift type transport vehicle at this website picking, fork-lift type transport vehicle.These actions can cover the everything that fork-lift type transport vehicle is applied in the work environment substantially, and central processing unit and central host can increase at any time, delete function, and therefore, the adaptive faculty of fork-lift type transport vehicle system is stronger.When central processing unit receives the information from the website coordinate of radio frequency reader, while website coordinate in comparison electronic chart, no matter whether this website coordinate is present in current task electronic chart, this website coordinate is sent to central host by capital, central host can according to No. ID of the fork-lift type transport vehicle sent by central processing unit and website coordinate, determine the site location residing for fork-lift type transport vehicle that this ID points to, this contributes to the real-time monitoring of central host to magnetic navigation fork-lift type transport vehicle.
Described liquid crystal display comprises LCDs 8 and multiple button 9, and described LCDs 8 is arranged on one end of described car body 1 with described multiple button 98 and is all connected with accumulator with described central processing unit.Can Non-follow control be carried out by button 9 and LCDs 8 pairs of fork-lift type transport vehicles or carry out the adjustment of some parameter.
Described safe early warning unit comprises laser range finder, human body proximity sensor, combustible gas sensor, sensor of dust concentration, speed pickup, acceleration transducer, warning lamp and warning hummer, described laser range finder, human body proximity sensor, combustible gas sensor, sensor of dust concentration, speed pickup, acceleration transducer, warning lamp are all connected with described central processing unit with warning hummer, and described warning lamp and described warning hummer are arranged on two sides of described car body 1.These sensors are connected with accumulator with central processing unit respectively, and the coherent signal detected is input to central processing unit, and accumulator provides electric energy for these sensors.Four laser range finders are separately positioned on four of fork-lift type transport vehicle not on ipsilateral, may be used for detecting the distance between car body 1 and barrier, when hypotelorism, central processing unit can control driver element and adjusts the direct of travel of car body 1 and speed or carry out emergency brake, so that avoiding obstacles, prevent collision; Four human body proximity sensors are separately positioned on four of fork-lift type transport vehicle not on ipsilateral, may be used for detecting the distance between car body 1 and human body, when hypotelorism, central processing unit can control driver element and adjusts the direct of travel of car body 1 and speed or carry out emergency brake, to avoid human body, prevent from colliding people, meanwhile, central processing unit controls warning lamp and lights, and drives warning buzzer rings, to remind people, allow people oneself can hide fork-lift type transport vehicle; Combustible gas sensor, sensor of dust concentration, speed pickup, acceleration transducer are all arranged on car body 1, combustible gas sensor can detect in fork-lift type transport vehicle working environment whether have too much inflammable gas, once find that combustable gas concentration exceeds standard, namely central processing unit controls warning lamp and lights, drive warning buzzer rings, send information warning by wireless communication unit to central host simultaneously, so that monitor staff can Timeliness coverage dangerous situation process in time, avoid breaking out of fire; Whether the dust concentration that sensor of dust concentration can detect in fork-lift type transport vehicle working environment exceeds standard, once find that combustable gas concentration exceeds standard, namely central processing unit controls warning lamp and lights, drive warning buzzer rings, send information warning by wireless communication unit to central host simultaneously, so that monitor staff can Timeliness coverage dangerous situation process in time, avoid dust explosion occurring and avoiding that dust concentration is too high to be damaged human body; Negotiation speed sensor and acceleration transducer can be monitored the motion state of fork-lift type transport vehicle, central processing unit can the detection signal of Negotiation speed sensor and acceleration transducer input be adjusted by the motion state of driver element to fork-lift type transport vehicle in time, prevent fork-lift type transport vehicle due to speed or acceleration excessive and the accident such as rollover occurs.
Described wireless communication module adopts ZigBee module.
Described elevate a turnable ladder fork-lift type intelligent transportation system also comprises GPS module, and described GPS module is connected with described accumulator respectively at described central processing unit.
The bottom at the two ends of described car body 1 is also respectively arranged with the camera 6 of integrated optical source, and described camera 6 is connected with described accumulator with described central processing unit respectively.
The elevate a turnable ladder fork-lift type intelligent transportation system that the utility model provides, be made up of fork-lift type transport vehicle and central host, fork-lift type transport vehicle contour structures is compact, dead weight capacity is large, turn flexibly, travelling speed is fast, fork-lift type transport vehicle utilizes pellet fork device to move shipping goods, safe early warning unit comprises multiple sensors, can accurately surrounding being monitored, find that dangerous information can give the alarm immediately, reliability and security high, can realize unattended in the course of the work completely, save manpower, station recognition unit contributes to the position that central host locates fork-lift type transport vehicle better, the electricity of accumulators store can use the long period, the camera of integrated optical source is equipped with before and after transport vehicle, the video image of transport vehicle surrounding environment can be gathered, and feed back to central host, central host can communicate with fork-lift type transport vehicle in real time, fork-lift type transport vehicle is monitored in real time, the needs of practical application can be met well.
The above embodiment only have expressed embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (7)

1. an elevate a turnable ladder fork-lift type intelligent transportation system, it is characterized in that, be made up of fork-lift type transport vehicle and central host, described fork-lift type transport vehicle is made up of car body (1), central processing unit, driver element, accumulator, wireless communication module, pellet fork device (3), safe early warning unit, two magnetic navigation sensors (7), station recognition unit and liquid crystal displays, wherein:
It is inner that described central processing unit is arranged on described car body (1), and described central processing unit is connected with liquid crystal display with described driver element, accumulator, wireless communication module, pellet fork device (3), safe early warning unit, two magnetic navigation sensors (7), station recognition unit respectively;
Described central processing unit and described central host wireless connections;
Described accumulator is connected with liquid crystal display with described central processing unit, driver element, wireless communication module, pellet fork device (3), safe early warning unit, two magnetic navigation sensors (7), station recognition unit respectively;
Described pellet fork device (3) comprises door frame (4), pallet fork (5), electrically driven, described door frame (4) is rigidly fixed in one end of described car body (1), (4) are provided with chain with described door frame, one end of described chain is connected with described electrically driven, and described pallet fork (5) is connected with described chain, can be arranged on described door frame (4) up or down;
Described station recognition unit comprises radio frequency reader and electronic tag, described radio frequency reader is arranged on the bottom surface of described car body (1), and be connected with described accumulator with described central processing unit respectively, described electronic tag is close to the side of the driving path of described fork-lift type transport vehicle on the ground;
Described two magnetic navigation sensors (7) are separately positioned on the bottom of the rear and front end of described car body (1).
2. elevate a turnable ladder fork-lift type intelligent transportation system according to claim 1, it is characterized in that, described liquid crystal display comprises LCDs (8) and multiple button (9), and described LCDs (8) is arranged on one end of described car body (1) with described multiple button (9) and is all connected with described central processing unit.
3. elevate a turnable ladder fork-lift type intelligent transportation system according to claim 1, it is characterized in that, described safe early warning unit comprises laser range finder, human body proximity sensor, combustible gas sensor, sensor of dust concentration, speed pickup, acceleration transducer, warning lamp and warning hummer, described laser range finder, human body proximity sensor, combustible gas sensor, sensor of dust concentration, speed pickup, acceleration transducer, warning lamp is all connected with described central processing unit with warning hummer, described warning lamp and described warning hummer are arranged on two sides of described car body (1).
4. elevate a turnable ladder fork-lift type intelligent transportation system according to claim 1, it is characterized in that, described driver element comprises motor driver, drive motor and four universal driving wheels (2), described motor driver is connected with described central processing unit, described drive motor is connected with described motor driver, and described four universal driving wheels (2) are arranged on the bottom of described car body (1).
5. elevate a turnable ladder fork-lift type intelligent transportation system according to claim 1, is characterized in that, described wireless communication module adopts ZigBee module.
6. elevate a turnable ladder fork-lift type intelligent transportation system according to claim 1, is characterized in that, described elevate a turnable ladder fork-lift type intelligent transportation system also comprises GPS module, and described GPS module is connected with described accumulator respectively at described central processing unit.
7. elevate a turnable ladder fork-lift type intelligent transportation system according to claim 1, it is characterized in that, the bottom at the two ends of described car body (1) is also respectively arranged with the camera (6) of integrated optical source, and described camera (6) is connected with described accumulator with described central processing unit respectively.
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105399008A (en) * 2015-12-23 2016-03-16 武汉中航传感技术有限责任公司 Forklift safety control system and control method thereof
CN105584964A (en) * 2016-03-03 2016-05-18 苏州网禾科技服务有限公司 Forklift intelligent starting management system and using method thereof
CN105911969A (en) * 2016-06-08 2016-08-31 宁波赛夫科技有限公司 Intelligent factory-workshop unmanned transport vehicle memory system
CN106056298A (en) * 2016-06-08 2016-10-26 宁波赛夫科技有限公司 Factory intelligent workshop real-time scheduling system
CN106094839A (en) * 2016-08-29 2016-11-09 孟玲 Robot anti-collision human system
CN106428292A (en) * 2016-11-15 2017-02-22 深圳市中舟智能科技有限公司 Quadricycle walking mechanism for moving robot
CN107055424A (en) * 2017-06-20 2017-08-18 合肥航机械科技股份有限公司 A kind of lifting machine safety system and its control method
CN107337165A (en) * 2017-06-20 2017-11-10 合肥航机械科技股份有限公司 A kind of lifting machine safety system device
CN107487646A (en) * 2017-08-22 2017-12-19 芜湖超源力工业设计有限公司 A kind of logistics special intelligent unloading robot
CN109748203A (en) * 2019-03-01 2019-05-14 航天通用技术(北京)有限公司 A kind of AGV automatic operating system and control method
CN111634859A (en) * 2020-06-10 2020-09-08 江苏省特种设备安全监督检验研究院 Intelligent forklift control system

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105399008A (en) * 2015-12-23 2016-03-16 武汉中航传感技术有限责任公司 Forklift safety control system and control method thereof
CN105584964A (en) * 2016-03-03 2016-05-18 苏州网禾科技服务有限公司 Forklift intelligent starting management system and using method thereof
CN105911969A (en) * 2016-06-08 2016-08-31 宁波赛夫科技有限公司 Intelligent factory-workshop unmanned transport vehicle memory system
CN106056298A (en) * 2016-06-08 2016-10-26 宁波赛夫科技有限公司 Factory intelligent workshop real-time scheduling system
CN105911969B (en) * 2016-06-08 2018-07-31 宁波赛夫科技有限公司 The unmanned transport vehicle memory system in factory's intelligence workshop
CN106094839A (en) * 2016-08-29 2016-11-09 孟玲 Robot anti-collision human system
CN106428292A (en) * 2016-11-15 2017-02-22 深圳市中舟智能科技有限公司 Quadricycle walking mechanism for moving robot
CN107055424A (en) * 2017-06-20 2017-08-18 合肥航机械科技股份有限公司 A kind of lifting machine safety system and its control method
CN107337165A (en) * 2017-06-20 2017-11-10 合肥航机械科技股份有限公司 A kind of lifting machine safety system device
CN107487646A (en) * 2017-08-22 2017-12-19 芜湖超源力工业设计有限公司 A kind of logistics special intelligent unloading robot
CN109748203A (en) * 2019-03-01 2019-05-14 航天通用技术(北京)有限公司 A kind of AGV automatic operating system and control method
CN111634859A (en) * 2020-06-10 2020-09-08 江苏省特种设备安全监督检验研究院 Intelligent forklift control system

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