CN204879393U - Lubricating system is concentrated to coal -winning machine - Google Patents

Lubricating system is concentrated to coal -winning machine Download PDF

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Publication number
CN204879393U
CN204879393U CN201520552660.0U CN201520552660U CN204879393U CN 204879393 U CN204879393 U CN 204879393U CN 201520552660 U CN201520552660 U CN 201520552660U CN 204879393 U CN204879393 U CN 204879393U
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lubricating
valve block
coal
grease
lubricating grease
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Expired - Fee Related
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CN201520552660.0U
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卢明立
杨庆洪
张红飞
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Lianyungang Tianming Equipment Co Ltd
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Lianyungang Tianming Equipment Co Ltd
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Abstract

一种采煤机集中润滑系统,包括润滑阀块组,润滑阀块组包括润滑阀块本体,在润滑阀块本体上设有并排设置的若干润滑油脂进口和与润滑油脂进口一一对应设置的润滑油脂出口,在润滑阀块本体上设有连通润滑油脂出口与对应润滑油脂进口的流通通道,在润滑油脂进口上均装有与非机载式润滑泵相接的油杯,在润滑油脂出口上分别安装有快插式连接接头,在快插式连接接头上装有与采煤机滑润油脂注入口相接的矿用液压胶管。本实用新型利用安装在润滑油脂进口上与非机载式润滑泵相接的油杯,以及安装在润滑油脂出口上的快插式连接接头,解决了采煤机靠人工注油脂费时费力的难题,达到润滑良好、减轻摩擦、减少功率消耗和延长设备使用寿命的目的。

A centralized lubricating system for a coal shearer, including a lubricating valve block group, the lubricating valve block group includes a lubricating valve block body, a plurality of lubricating grease inlets arranged side by side and one-to-one correspondence with the lubricating grease inlets are arranged on the lubricating valve block body Lubricating grease outlet, on the body of the lubricating valve block, there is a circulation channel connecting the lubricating grease outlet and the corresponding lubricating grease inlet. The lubricating grease inlet is equipped with an oil cup connected to the non-board lubricating pump, and the lubricating grease outlet Quick-plug connectors are respectively installed on the connectors, and mining hydraulic rubber hoses connected with the lubricating oil injection port of the coal mining machine are installed on the quick-connect connectors. The utility model uses the oil cup installed on the lubricating grease inlet connected with the non-airborne lubricating pump, and the quick-plug connection joint installed on the lubricating grease outlet to solve the time-consuming and labor-intensive problem of manually injecting grease into the coal mining machine , to achieve good lubrication, reduce friction, reduce power consumption and prolong the service life of equipment.

Description

一种采煤机集中润滑系统A centralized lubrication system for a coal mining machine

技术领域 technical field

本实用新型涉及一种采煤机设备,特别是一种采煤机集中润滑系统。 The utility model relates to a coal mining machine equipment, in particular to a coal mining machine centralized lubrication system.

背景技术 Background technique

煤矿综采工作面环境恶劣、空间狭小,采煤机关键铰轴部位的润滑比较困难,传统的分散式润滑靠人工加注油脂,费时费力,难以达到良好的润滑效果,而且采煤机在停机后摇臂的位置可能处于高位,人工加注润滑油脂还存在一定的安全隐患问题。 The environment of the fully mechanized mining face is harsh and the space is narrow. It is difficult to lubricate the key hinge shaft of the shearer. The traditional distributed lubrication relies on manual filling of grease, which is time-consuming and laborious, and it is difficult to achieve a good lubrication effect, and the shearer is shut down. The position of the rear rocker arm may be at a high position, and manual filling of lubricating grease still has certain potential safety hazards.

发明内容 Contents of the invention

本实用新型要解决的技术问题是针对现有技术的不足,提出一种润滑良好、减轻摩擦、延长设备使用寿命,可解决采煤机人工注油脂费时费力难题的采煤机集中润滑系统。 The technical problem to be solved by the utility model is to propose a coal mining machine centralized lubrication system that has good lubrication, reduces friction, prolongs the service life of the equipment, and can solve the time-consuming and laborious problem of manual oil filling of the coal mining machine.

本实用新型要解决的技术问题是通过以下技术方案实现的,一种采煤机集中润滑系统,其特点是:包括安装在采煤机机身上的润滑阀块组,润滑阀块组包括润滑阀块本体,在润滑阀块本体上设有并排设置的若干润滑油脂进口和与润滑油脂进口一一对应设置的润滑油脂出口,在润滑阀块本体上设有连通润滑油脂出口与对应润滑油脂进口的流通通道,在润滑油脂进口上均装有与非机载式润滑泵相接的油杯,在润滑油脂出口上分别安装有快插式连接接头,在快插式连接接头上装有与采煤机滑润油脂注入口相接的矿用液压胶管。 The technical problem to be solved by the utility model is achieved through the following technical scheme, a centralized lubrication system for a coal mining machine, which is characterized in that: it includes a lubricating valve block group installed on the coal mining machine body, and the lubricating valve block group includes a lubricating The valve block body is provided with several lubricating grease inlets arranged side by side and the lubricating grease outlets corresponding to the lubricating grease inlets on the lubricating valve block body, and the lubricating grease outlets and corresponding lubricating grease inlets are arranged on the lubricating valve block body The flow channel of the lubricating grease inlet is equipped with an oil cup connected to the non-board lubricating pump, and the outlet of the lubricating grease is respectively equipped with a quick-plug connection joint, and the quick-plug connection joint is equipped with a coal mining Mining hydraulic rubber hose connected to the lubricating grease injection port of the machine.

本实用新型要解决的技术问题还可以通过以下技术方案来进一步实现,所述润滑阀块组设有2组,其中一组设置为控制采煤机左摇臂油缸和左托架润滑的左润滑阀块组,另一组设置为控制采煤机右摇臂油缸和右托架润滑的右润滑阀块组。 The technical problem to be solved by the utility model can also be further realized through the following technical solutions. The lubricating valve block group is provided with two groups, one of which is set to control the left lubricating oil cylinder of the left rocker arm of the shearer and the lubrication of the left bracket. Valve block group, the other group is set to control the right rocker arm oil cylinder and the right bracket lubrication of the coal mining machine right lubricating valve block group.

本实用新型要解决的技术问题还可以通过以下技术方案来进一步实现,所述左润滑阀块组上的快插式连接接头设有4个,且其中2个通过矿用液压胶管分别与采煤机左摇臂油缸活塞杆前端以及采煤机左摇臂油缸缸体尾部的滑润油脂注入口相接,另外2个通过矿用液压胶管分别与设置在左托架铰轴处的2个滑润油脂注入口相接。 The technical problem to be solved by the utility model can also be further realized through the following technical solutions. There are 4 quick-plug connection joints on the left lubricating valve block group, and 2 of them are respectively connected to the coal mining through the mining hydraulic rubber hose. The front end of the piston rod of the left rocker cylinder of the coal mining machine and the lubricating grease injection port at the tail of the left rocker cylinder of the coal mining machine are connected. The injection ports are connected.

本实用新型要解决的技术问题还可以通过以下技术方案来进一步实现,所述右润滑阀块组上的快插式连接接头设有4个,且其中2个通过矿用液压胶管分别与采煤机右摇臂油缸活塞杆前端以及采煤机右摇臂油缸缸体尾部的滑润油脂注入口相接,另外2个通过矿用液压胶管分别与设置在右托架铰轴处的2个滑润油脂注入口相接。 The technical problem to be solved by the utility model can also be further realized through the following technical solutions. There are 4 quick-plug connection joints on the right lubricating valve block group, and 2 of them are respectively connected to the coal mining through the mining hydraulic rubber hose. The front end of the piston rod of the right rocker cylinder of the coal mining machine and the lubricating grease injection port at the tail of the right rocker cylinder of the coal mining machine are connected. The injection ports are connected.

本实用新型要解决的技术问题还可以通过以下技术方案来进一步实现,在润滑阀块本体上设有通过内六角螺钉与采煤机机身固定相接的连接沉孔。 The technical problem to be solved by the utility model can also be further realized through the following technical solutions, the lubricating valve block body is provided with a connecting counterbore fixedly connected with the coal mining machine body through a hexagon socket head screw.

与现有技术相比,本实用新型利用安装在润滑油脂进口上与非机载式润滑泵相接的油杯,以及安装在润滑油脂出口上的快插式连接接头,使得管路连接极为方便快捷,可保证集中润滑,解决了采煤机靠人工注油脂费时费力的难题,达到润滑良好、减轻摩擦、减少功率消耗和延长设备使用寿命的目的。 Compared with the prior art, the utility model utilizes the oil cup installed on the lubricating grease inlet connected with the off-board lubricating pump, and the quick-plug connection joint installed on the lubricating grease outlet, which makes the pipeline connection very convenient It is fast and can ensure centralized lubrication, which solves the time-consuming and labor-intensive problem of manual grease injection for coal shearers, and achieves the goals of good lubrication, reduced friction, reduced power consumption and extended equipment service life.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 Detailed ways

一种采煤机集中润滑系统,包括安装在采煤机机身上的润滑阀块组,润滑阀块组包括润滑阀块本体7,在润滑阀块本体7上设有并排设置的若干润滑油脂进口和与润滑油脂进口一一对应设置的润滑油脂出口,在润滑阀块本体上设有连通润滑油脂出口与对应润滑油脂进口的流通通道,在润滑油脂进口上均装有与非机载式润滑泵相接的油杯9,在润滑油脂出口上分别安装有快插式连接接头6,在快插式连接接头上装有与采煤机滑润油脂注入口相接的矿用液压胶管3。所述采煤机上分散润滑点主要分布在左、右摇臂油缸活塞杆前端及油缸缸筒尾部的销轴连接处,左、右托架的铰轴连接处等。所述的润滑阀块本体为一长方体结构,正前方装有四个油杯,正上方有四个矿用快插式接头,这样,流通通道就为一个L型的贯通结构。 A centralized lubrication system for a coal mining machine, comprising a lubricating valve block group installed on the coal mining machine body, the lubricating valve block group includes a lubricating valve block body 7, and a plurality of lubricating greases arranged side by side are arranged on the lubricating valve block body 7 The inlet and the lubricating grease outlet corresponding to the lubricating grease inlet are arranged one by one. On the lubricating valve block body, there is a circulation channel connecting the lubricating grease outlet and the corresponding lubricating grease inlet. The oil cup 9 that the pump is connected is equipped with a quick-plug connection joint 6 respectively on the lubricating grease outlet, and a mining hydraulic rubber hose 3 that is connected with the shearer lubricating grease injection port is housed on the quick-plug joint. Dispersed lubricating points on the shearer are mainly distributed at the pin joints at the front ends of the piston rods of the left and right rocker cylinders and the tails of the oil cylinders, and at the hinge joints of the left and right brackets. The main body of the lubricating valve block is a rectangular parallelepiped, with four oil cups directly in front and four mining quick-plug connectors directly above, so that the circulation channel is an L-shaped through structure.

所述润滑阀块组设有2组,其中一组设置为控制采煤机左摇臂油缸2和左托架1润滑的左润滑阀块组,另一组设置为控制采煤机右摇臂油缸4和右托架5润滑的右润滑阀块组。所述左润滑阀块组上的快插式连接接头设有4个,且其中2个通过矿用液压胶管分别与采煤机左摇臂油缸活塞杆前端以及采煤机左摇臂油缸缸体尾部的滑润油脂注入口相接,另外2个通过矿用液压胶管分别与设置在左托架铰轴处的2个滑润油脂注入口相接。所述右润滑阀块组上的快插式连接接头设有4个,且其中2个通过矿用液压胶管分别与采煤机右摇臂油缸活塞杆前端以及采煤机右摇臂油缸缸体尾部的滑润油脂注入口相接,另外2个通过矿用液压胶管分别与设置在右托架铰轴处的2个滑润油脂注入口相接。在润滑阀块本体上设有通过内六角螺钉与采煤机机身固定相接的连接沉孔8。 The lubricating valve block group is provided with 2 groups, one of which is set as the left lubricating valve block group for controlling the lubrication of the left rocker arm cylinder 2 and the left bracket 1 of the coal mining machine, and the other group is set as the left lubricating valve block group for controlling the right rocking arm of the coal mining machine The right lubricating valve block group lubricated by oil cylinder 4 and right bracket 5. There are 4 quick-plug connection joints on the left lubricating valve block group, and 2 of them are respectively connected to the front end of the piston rod of the left rocker cylinder of the coal mining machine and the cylinder body of the left rocker cylinder of the coal mining machine through the mining hydraulic rubber hose. The lubricating grease injection port at the tail is connected, and the other two are respectively connected to the two lubricating grease injection ports arranged at the hinge shaft of the left bracket through mining hydraulic hoses. There are 4 quick-plug connectors on the right lubricating valve block group, and 2 of them are respectively connected to the front end of the piston rod of the right rocker cylinder of the coal mining machine and the cylinder body of the right rocker cylinder of the coal mining machine through the mining hydraulic rubber hose. The lubricating grease injection port at the tail is connected, and the other two are respectively connected to the two lubricating grease injection ports arranged at the hinge shaft of the right bracket through mining hydraulic hoses. The main body of the lubricating valve block is provided with a connecting counterbore 8 which is fixedly connected with the body of the coal mining machine through an inner hexagonal screw.

Claims (5)

1. a Centralized lubricating system of coal mining machine, it is characterized in that: comprise the lubrication valve block group be arranged on coal winning machine fuselage, lubrication valve block group comprises lubrication valve block body, lubrication valve block body is provided with the some lubricant grease imports be arranged side by side and exports with the lubricant grease that lubricant grease import one_to_one corresponding is arranged, lubrication valve block body is provided with connection lubricant grease and exports the circulation passage with corresponding lubricant grease import, lubricant grease import is all equipped with the lubricating cup connected with non-machine-carried type lubricant pump, lubricant grease outlet is separately installed with push-in jointing, push-in jointing is equipped with the mining hydraulic sebific duct that grease inlet lubricious with coal winning machine connects.
2. Centralized lubricating system of coal mining machine according to claim 1, it is characterized in that: described lubrication valve block group is provided with 2 groups, wherein one group is set to the left lubrication valve block group controlling coal winning machine left rocking arm oil cylinder and left tray lubrication, and another group is set to the right lubrication valve block group controlling coal winning machine right rocking arm oil cylinder and right bracket lubrication.
3. Centralized lubricating system of coal mining machine according to claim 2, it is characterized in that: the push-in jointing in described left lubrication valve block group is provided with 4, and wherein 2 connected by the lubricious grease inlet of mining hydraulic sebific duct rocking arm cylinder piston rod front end left with coal winning machine and coal winning machine left rocking arm cylinder block afterbody respectively, other 2 are connected with 2 that are arranged on left tray hinge place lubricious grease inlets respectively by mining hydraulic sebific duct.
4. Centralized lubricating system of coal mining machine according to claim 2, it is characterized in that: the push-in jointing in described right lubrication valve block group is provided with 4, and wherein 2 connected by the lubricious grease inlet of mining hydraulic sebific duct rocking arm cylinder piston rod front end right with coal winning machine and coal winning machine right rocking arm cylinder block afterbody respectively, other 2 are connected with 2 the lubricious grease inlets being arranged on right bracket hinge place respectively by mining hydraulic sebific duct.
5. Centralized lubricating system of coal mining machine according to claim 1, is characterized in that: on lubrication valve block body, be provided with the connection counterbore be fixedly connected by socket head screw and coal winning machine fuselage.
CN201520552660.0U 2015-07-28 2015-07-28 Lubricating system is concentrated to coal -winning machine Expired - Fee Related CN204879393U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112628295A (en) * 2021-01-07 2021-04-09 庞忠 Method for online replacement of lubricating grease of motor bearing
CN114542932A (en) * 2022-02-18 2022-05-27 郑州奥特科技有限公司 Method for filling lubricating grease into mechanical equipment with multiple friction pairs

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112628295A (en) * 2021-01-07 2021-04-09 庞忠 Method for online replacement of lubricating grease of motor bearing
CN114542932A (en) * 2022-02-18 2022-05-27 郑州奥特科技有限公司 Method for filling lubricating grease into mechanical equipment with multiple friction pairs
CN114542932B (en) * 2022-02-18 2023-12-05 郑州奥特科技有限公司 Method for filling lubricating grease into mechanical equipment with multiple friction pairs

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Granted publication date: 20151216