CN204874274U - 3D curved surface glass forming device - Google Patents

3D curved surface glass forming device Download PDF

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Publication number
CN204874274U
CN204874274U CN201520580628.3U CN201520580628U CN204874274U CN 204874274 U CN204874274 U CN 204874274U CN 201520580628 U CN201520580628 U CN 201520580628U CN 204874274 U CN204874274 U CN 204874274U
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China
Prior art keywords
glass
heater
forming
die
lifting mechanism
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Expired - Fee Related
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CN201520580628.3U
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Chinese (zh)
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魏永杰
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Dongguan Chongbao Mould Co ltd
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Dongguan Chongbao Mould Co ltd
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Abstract

The utility model discloses a 3D curved surface glass forming device, which comprises a heater, a vacuum generator, a cavity die, a glass lifting mechanism and a die holder, wherein the cavity die is arranged on the die holder and is provided with a forming surface and an air exhaust groove, the vacuum generator is connected with the air exhaust groove, the glass lifting mechanism is symmetrically arranged at two sides of the die holder, and the heater is arranged at the position above the forming surface; the utility model has the advantages of ingenious design, it is reasonable, make the glass that covers in die cavity mould top soften through the heater heating, vacuum generator evacuation, it produces vacuum suction to let the profiled surface through the groove of taking out air on the die cavity mould, make glass adsorb completely on the profiled surface, rationally combine together dead weight forming technique and additional external force forming technique promptly, make glass can bend into required shape accurately, the camber precision is higher, and the bad phenomenon of outward appearance has effectively been reduced, it is effectual to form, improve fashioned curved surface glass surface quality, overall structure is simple in addition, and easy realization does benefit to extensive popularization and application.

Description

3D曲面玻璃成型装置3D Curved Glass Forming Device

技术领域 technical field

本实用新型涉及玻璃成型技术领域,具体涉及一种3D曲面玻璃成型装置。 The utility model relates to the technical field of glass forming, in particular to a 3D curved glass forming device.

背景技术 Background technique

曲面玻璃板一般用于建筑物或汽车的窗户,其成型方法一般采用重力弯曲法,即将玻璃板加热到其玻璃态转化温度或高于其玻璃态转化温度,然后将该加热的玻璃板输送至成型炉的成型模具上,成型模具具有内凹成型面,玻璃板依靠自身的重力使其下垂弯曲至内凹成型面,从而成型曲面玻璃板。然而,由于重力弯曲法是利用玻璃自身的重力下垂弯曲,玻璃板需加热到至少玻璃板的玻璃态转化温度,而玻璃板的成型温度越高,越易导致玻璃表面产生缺陷,如粗糙度太高。且由于玻璃板的温度越高其粘度则越小,玻璃板材料的流动性也相应增强,这样虽会使成型后的曲面玻璃板的轮廓度偏差更小,但其外观会较差。 Curved glass sheets are generally used for windows of buildings or automobiles, and are generally formed by gravity bending, in which the glass sheet is heated to or above its glass transition temperature, and then the heated glass sheet is transported to On the forming mold of the forming furnace, the forming mold has a concave forming surface, and the glass plate is bent to the concave forming surface by its own gravity to form a curved glass plate. However, since the gravity bending method uses the gravity of the glass itself to sag and bend, the glass plate needs to be heated to at least the glass transition temperature of the glass plate, and the higher the forming temperature of the glass plate, the more likely it will cause defects on the glass surface, such as too rough high. And because the temperature of the glass plate is higher, its viscosity is smaller, and the fluidity of the glass plate material is also correspondingly enhanced. Although the contour deviation of the curved glass plate after forming will be smaller like this, its appearance will be poor.

为降低轮廓度误差,可将玻璃板坯料加热到玻璃态转化温度后,利用模具上下挤压成预定形状。采用模具挤压成型方法,由于成型时,模具需与玻璃板坯料的上下两个表面接触,导致成型后曲面玻璃的内凹曲面及外凸曲面粗糙度较大,表面缺陷较多。 In order to reduce the profile error, the glass plate blank can be heated to the glass transition temperature, and then squeezed up and down into a predetermined shape by a mold. Using the mold extrusion molding method, since the mold needs to be in contact with the upper and lower surfaces of the glass plate blank during molding, the concave curved surface and convex curved surface of the curved glass after molding have greater roughness and more surface defects.

实用新型内容 Utility model content

针对上述不足,本实用新型的目的在于,提供一种结构设计巧妙、合理,能有效减少了外观不良现象,成型效果好的3D曲面玻璃成型装置。 In view of the above disadvantages, the purpose of this utility model is to provide a 3D curved glass forming device with ingenious and reasonable structural design, which can effectively reduce the phenomenon of poor appearance and has good forming effect.

为实现上述目的,本实用新型所提供的技术方案是:一种3D曲面玻璃成型装置,其包括加热器、真空发生器、型腔模、玻璃升降机构和模座,所述型腔模设置在模座上,且该型腔模的上表面设有成型面,该型腔模内设有与该成型面相连通的抽气槽,所述真空发生器与该抽气槽相连接,所述玻璃升降机构对称设置在模座的两侧,所述加热器设置在成型面的上方位置。 In order to achieve the above purpose, the technical solution provided by the utility model is: a 3D curved glass forming device, which includes a heater, a vacuum generator, a cavity mold, a glass lifting mechanism and a mold base, and the cavity mold is arranged on On the mold base, and the upper surface of the cavity mold is provided with a molding surface, the cavity mold is provided with an air extraction groove connected with the molding surface, the vacuum generator is connected with the air extraction groove, and the glass The lifting mechanism is symmetrically arranged on both sides of the mold base, and the heater is arranged above the molding surface.

作为本实用新型的一种改进,所述型腔模为碳化硅陶瓷本体。具有高导热系数和高温力学性能,可承受玻璃成型时的高温,且具有优良的抗氧化性、良好的耐腐蚀性、高的抗磨损以及低的摩擦系数,硬度高于玻璃,成型过程中模具不易磨损。 As an improvement of the utility model, the cavity mold is a silicon carbide ceramic body. It has high thermal conductivity and high temperature mechanical properties, can withstand high temperature during glass forming, and has excellent oxidation resistance, good corrosion resistance, high wear resistance and low friction coefficient, hardness is higher than glass, mold during forming process Not easy to wear and tear.

作为本实用新型的一种改进,所述玻璃升降机构包括直线伸缩装置及设置在该直线伸缩装置的伸缩上的吸盘。 As an improvement of the utility model, the glass lifting mechanism includes a linear telescopic device and a suction cup arranged on the telescopic device of the linear telescopic device.

作为本实用新型的一种改进,所述直线伸缩装置为气缸、油缸或直线电机。 As an improvement of the utility model, the linear expansion device is an air cylinder, an oil cylinder or a linear motor.

作为本实用新型的一种改进,所述加热器包括一板体及多条并排在该板体内的发热管。 As an improvement of the utility model, the heater includes a plate body and a plurality of heating pipes arranged side by side in the plate body.

本实用新型的有益效果为:本实用新型结构设计巧妙、合理,通过加热器加热使覆在型腔模上方的玻璃软化,真空发生器抽真空,通过型腔模上的抽气槽让成型面产生真空吸力,使玻璃被完全吸附在成型面上,即合理将自重成型技术和附加外力成型技术相结合,使玻璃能精确地弯曲成所需形状,曲率精度较高,且有效减少了外观不良现象,成型效果好,提高成型的曲面玻璃表面质量,另外整体结构简单,易于实现,利于广泛推广应用。 The beneficial effects of the utility model are as follows: the utility model has an ingenious and reasonable structural design, the glass covering the cavity mold is softened by heating with a heater, the vacuum generator evacuates, and the forming surface is cooled by the air suction groove on the cavity mold. Generate vacuum suction, so that the glass is completely absorbed on the forming surface, that is, the reasonable combination of self-weight forming technology and additional external force forming technology, so that the glass can be accurately bent into the desired shape, the curvature accuracy is high, and the appearance is effectively reduced. Phenomenon, good forming effect, improve the surface quality of the formed curved glass, in addition, the overall structure is simple, easy to realize, which is conducive to wide popularization and application.

下面结合附图与实施例,对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment, the utility model is further described.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图2是本实用新型在玻璃成型时的结构示意图。 Fig. 2 is a schematic structural view of the utility model when glass is formed.

具体实施方式 Detailed ways

参见图1和图2,本实施例提供的一种3D曲面玻璃成型装置,其包括加热器1、真空发生器2、型腔模3、玻璃升降机构4和模座5,所述型腔模3设置在模座5上,且该型腔模3的上表面设有成型面,该型腔模3内设有与该成型面相连通的抽气槽31,所述真空发生器2与该抽气槽31相连接,较佳的,抽气槽31的数量为多条,这样吸附效果更佳。 Referring to Fig. 1 and Fig. 2, a kind of 3D curved surface glass forming device provided by the present embodiment, it comprises heater 1, vacuum generator 2, cavity mold 3, glass lifting mechanism 4 and mold base 5, and described cavity mold 3 is set on the mold base 5, and the upper surface of the cavity mold 3 is provided with a molding surface, and the cavity mold 3 is provided with a suction groove 31 connected with the molding surface, and the vacuum generator 2 and the suction The air grooves 31 are connected to each other. Preferably, there are multiple air extraction grooves 31, so that the adsorption effect is better.

所述玻璃升降机构4对称设置在模座5的两侧,具体的,所述玻璃升降机构4包括直线伸缩装置41及设置在该直线伸缩装置41的伸缩上的吸盘42。所述直线伸缩装置41优选为气缸,其它实施例中,所述直线伸缩装置41也可以油缸或直线电机。 The glass lifting mechanism 4 is arranged symmetrically on both sides of the mold base 5 , specifically, the glass lifting mechanism 4 includes a linear telescopic device 41 and a suction cup 42 arranged on the telescopic device 41 . The linear expansion device 41 is preferably an air cylinder, and in other embodiments, the linear expansion device 41 can also be an oil cylinder or a linear motor.

所述加热器1设置在成型面的上方位置。具体的,所述加热器1包括一板体及多条并排在该板体内的发热管。 The heater 1 is arranged above the molding surface. Specifically, the heater 1 includes a plate body and a plurality of heating pipes arranged side by side in the plate body.

较佳的,所述型腔模3优选为碳化硅陶瓷本体,即采用碳化硅陶瓷材料制成。具有高导热系数和高温力学性能,可承受玻璃成型时的高温,且具有优良的抗氧化性、良好的耐腐蚀性、高的抗磨损以及低的摩擦系数,硬度高于玻璃,成型过程中模具不易磨损。 Preferably, the cavity mold 3 is preferably a silicon carbide ceramic body, that is, made of silicon carbide ceramic material. It has high thermal conductivity and high temperature mechanical properties, can withstand high temperature during glass forming, and has excellent oxidation resistance, good corrosion resistance, high wear resistance and low friction coefficient, hardness is higher than glass, mold during forming process Not easy to wear and tear.

工作时,将玻璃6放置在玻璃升降机构4上,玻璃升降机构4下行使玻璃6放置在型腔模3的成型面上,加热器1加热使玻璃6软化,同时,真空发生器抽真空,通过型腔模3上的抽气槽31让成型面产生真空吸力,使玻璃6被完全吸附在成型面上,能精确地弯曲成所需形状,成型效果好。 When working, the glass 6 is placed on the glass lifting mechanism 4, and the glass lifting mechanism 4 runs down to place the glass 6 on the molding surface of the cavity mold 3, and the heater 1 heats to soften the glass 6. At the same time, the vacuum generator evacuates, Through the suction groove 31 on the cavity mold 3, a vacuum suction is generated on the molding surface, so that the glass 6 is completely absorbed on the molding surface, and can be accurately bent into a desired shape, and the molding effect is good.

根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。如本实用新型上述实施例所述,采用与其相同或相似的结构而得到的其它结构的模具,均在本实用新型保护范围内。 According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model. As described in the above embodiments of the utility model, molds of other structures obtained by adopting the same or similar structure are all within the protection scope of the utility model.

Claims (5)

1.一种3D曲面玻璃成型装置,其特征在于,其包括加热器、真空发生器、型腔模、玻璃升降机构和模座,所述型腔模设置在模座上,且该型腔模的上表面设有成型面,该型腔模内设有与该成型面相连通的抽气槽,所述真空发生器与该抽气槽相连接,所述玻璃升降机构对称设置在模座的两侧,所述加热器设置在成型面的上方位置。 1. A 3D curved glass molding device, characterized in that it comprises a heater, a vacuum generator, a cavity mold, a glass lifting mechanism and a mold base, the cavity mold is arranged on the mold base, and the cavity mold The upper surface of the upper surface is provided with a molding surface, the cavity mold is provided with an air extraction groove connected with the molding surface, the vacuum generator is connected with the air extraction groove, and the glass lifting mechanism is symmetrically arranged on both sides of the mold base. On the side, the heater is arranged above the molding surface. 2.根据权利要求1所述的3D曲面玻璃成型装置,其特征在于:所述型腔模为碳化硅陶瓷本体。 2. The 3D curved glass forming device according to claim 1, wherein the cavity mold is a silicon carbide ceramic body. 3.根据权利要求1或2所述的3D曲面玻璃成型装置,其特征在于:所述玻璃升降机构包括直线伸缩装置及设置在该直线伸缩装置的伸缩上的吸盘。 3. The 3D curved glass forming device according to claim 1 or 2, wherein the glass lifting mechanism comprises a linear telescopic device and a suction cup arranged on the telescopic device of the linear telescopic device. 4.根据权利要求3所述的3D曲面玻璃成型装置,其特征在于:所述直线伸缩装置为气缸、油缸或直线电机。 4. The 3D curved glass forming device according to claim 3, wherein the linear expansion device is an air cylinder, an oil cylinder or a linear motor. 5.根据权利要求1所述的3D曲面玻璃成型装置,其特征在于:所述加热器包括一板体及多条并排在该板体内的发热管。 5 . The 3D curved glass forming device according to claim 1 , wherein the heater comprises a plate body and a plurality of heat pipes arranged side by side in the plate body. 5 .
CN201520580628.3U 2015-08-05 2015-08-05 3D curved surface glass forming device Expired - Fee Related CN204874274U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107840563A (en) * 2016-09-21 2018-03-27 阳程科技股份有限公司 Three-dimensional glass forming device and forming method thereof
CN112079555A (en) * 2019-06-13 2020-12-15 北京小米移动软件有限公司 3D glass forming mold and 3D glass forming system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107840563A (en) * 2016-09-21 2018-03-27 阳程科技股份有限公司 Three-dimensional glass forming device and forming method thereof
CN112079555A (en) * 2019-06-13 2020-12-15 北京小米移动软件有限公司 3D glass forming mold and 3D glass forming system
CN112079555B (en) * 2019-06-13 2022-09-30 北京小米移动软件有限公司 3D glass forming die and 3D glass forming system

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Granted publication date: 20151216

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CF01 Termination of patent right due to non-payment of annual fee