CN204872692U - Take tertiary cleaning device's belt conveyor - Google Patents
Take tertiary cleaning device's belt conveyor Download PDFInfo
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- CN204872692U CN204872692U CN201520680817.8U CN201520680817U CN204872692U CN 204872692 U CN204872692 U CN 204872692U CN 201520680817 U CN201520680817 U CN 201520680817U CN 204872692 U CN204872692 U CN 204872692U
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- scraper
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- 238000004140 cleaning Methods 0.000 title abstract description 26
- 238000007599 discharging Methods 0.000 claims 6
- 238000004804 winding Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 6
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
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- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
一种带三级清洁装置的带式输送机,包括安装在出料墙板上的主动辊、从动辊、卷绕设在主动辊、从动辊上的输送皮带,出料墙板安装在支腿上,出料墙板从前至后依次分为出料段墙板、中段墙板和尾部墙板,位于出料段墙板处输送皮带的下方从前至后依次设有第一级刮板、第二级旋转式辊刷和第三级刮板,第一级刮板和第三级刮板的末端与上方输送皮带的背面接触,所述第二级旋转式辊刷的转动方向与输送皮带的运动方向相反,且第二级旋转式辊刷的末端与上方输送皮带的背面接触。本新型设计合理,结构简单,实施容易,经三级清洁工作方式结合,可以提高带式输送机本体性能,同时可以保证在清洁过程中物料直接进入下一设备至生产线,减少物料的浪费。
A belt conveyor with a three-stage cleaning device, including a driving roller installed on the discharge wallboard, a driven roller, a conveyor belt wound on the driving roller and the driven roller, and the discharge wallboard is installed on the On the outriggers, the discharge wallboard is divided into discharge section wallboard, middle section wallboard and tail wallboard from front to back, and the first-level scraper is arranged under the conveyor belt at the discharge section wallboard from front to back. , the second-stage rotary roller brush and the third-stage scraper, the ends of the first-stage scraper and the third-stage scraper are in contact with the back of the upper conveyor belt, and the rotation direction of the second-stage rotary roller brush is consistent with the conveying The direction of motion of the belts is reversed, and the ends of the second stage rotating roller brushes are in contact with the back of the conveyor belt above. The new type has reasonable design, simple structure, and easy implementation. The combination of three-stage cleaning work mode can improve the performance of the belt conveyor body, and at the same time, it can ensure that the material directly enters the next equipment to the production line during the cleaning process, reducing material waste.
Description
技术领域 technical field
本实用新型涉及烟草制丝生产输送设备技术领域,具体是一种带三级清洁装置的带式输送机。 The utility model relates to the technical field of tobacco shred production and conveying equipment, in particular to a belt conveyor with a three-stage cleaning device.
背景技术 Background technique
制丝生产线上大量使用皮带式输送机进行物料输送,在使用过程中,因烟草物料的特殊性质,输送皮带表面易积垢,并在运行中经挤压使托辊积垢,使得设备磨损变形,最终导致输送皮带跑偏,容易导致皮带磨损形成杂物混入物料中造成质量事故;另外现有清洁装置在清洁过程中,物料被清洁装置作用,外漏出设备,造成生产浪费。 A large number of belt conveyors are used in the silk production line for material transportation. During use, due to the special properties of tobacco materials, the surface of the conveyor belt is prone to fouling, and the rollers are squeezed during operation to cause fouling, which makes the equipment wear and deform. , eventually lead to the deviation of the conveying belt, which is easy to cause the belt to wear and form sundries mixed into the material to cause quality accidents; in addition, during the cleaning process of the existing cleaning device, the material is affected by the cleaning device and leaks out of the equipment, resulting in production waste.
发明内容 Contents of the invention
针对现有技术的上述不足,本实用新型提供一种带三级清洁装置的带式输送机,可以提高带式输送机本体性能,同时可以保证在清洁过程中物料直接进入下一设备至生产线,减少物料的浪费。 In view of the above-mentioned shortcomings of the prior art, the utility model provides a belt conveyor with a three-stage cleaning device, which can improve the performance of the belt conveyor body, and at the same time ensure that the material directly enters the next equipment to the production line during the cleaning process. Reduce material waste.
一种带三级清洁装置的带式输送机,包括安装在出料墙板上的主动辊、从动辊、卷绕设在主动辊、从动辊上的输送皮带,出料墙板安装在支腿上,所述出料墙板从前至后依次分为出料段墙板、中段墙板和尾部墙板,其特征在于:位于出料段墙板处输送皮带的下方从前至后依次设有第一级刮板、第二级旋转式辊刷和第三级刮板,第一级刮板和第三级刮板的末端与上方输送皮带的背面接触,所述第二级旋转式辊刷的转动方向与输送皮带的运动方向相反,且第二级旋转式辊刷的末端与上方输送皮带的背面接触。 A belt conveyor with a three-stage cleaning device, including a driving roller installed on a discharge wallboard, a driven roller, a conveyor belt wound on the driving roller and a driven roller, and the discharge wallboard is installed on the On the outrigger, the discharge wallboard is divided into the discharge section wallboard, the middle section wallboard and the tail wallboard from front to back, and it is characterized in that: it is located under the conveyor belt at the discharge section wallboard from front to back. There are first-stage scraper, second-stage rotary roller brush and third-stage scraper, the ends of the first-stage scraper and third-stage scraper are in contact with the back of the conveyor belt above, and the second-stage rotary roller The brushes rotate in the opposite direction of the conveyor belt and the ends of the second stage rotating roller brushes contact the back of the conveyor belt above.
如上所述的带三级清洁装置的带式输送机,第一级刮板和第三级刮板的结构相同,包括刮板、滑槽和固定在出料墙板上的刮板座,刮板座设有至少两个竖直方向的滑槽,锁固件穿过刮板上的固定孔锁固于滑槽,从而将刮板固定在刮板座上,刮板的末端与上方输送皮带的背面接触。 As mentioned above, the belt conveyor with three-stage cleaning device has the same structure of the first-stage scraper and the third-stage scraper, including a scraper, a chute, and a scraper seat fixed on the discharge wall. The plate base is provided with at least two vertical chutes, and the locking piece passes through the fixing hole on the scraper plate and is locked on the chute, so that the scraper is fixed on the scraper seat, and the end of the scraper is connected to the upper conveyor belt back contact.
如上所述的带三级清洁装置的带式输送机,所述第二级旋转式辊刷包括与主动辊的辊轴平行设置的转轴及沿转轴周向向外延伸的多个刷毛,刷毛的末端与上方输送皮带的背面接触,刷毛的转动方向与输送皮带的运动方向相反。 As mentioned above, the belt conveyor with the three-stage cleaning device, the second-stage rotary roller brush includes a rotating shaft parallel to the roller shaft of the driving roller and a plurality of bristles extending outward along the circumferential direction of the rotating shaft. The ends contact the back of the conveyor belt above, and the bristles turn in the opposite direction of the conveyor belt.
本新型设计合理,结构简单,实施容易,经三级清洁工作方式结合,对带面粘附积垢进行有效清除,能解决输送皮带带面烟草结垢难题;另外第一、第三级刮板对第二级辊刷进行密封,防止辊刷清洁时物料粉尘飞扬造成外漏,整个清洁过程在出料段进行,使积垢被刷除后直接落入下一设备中进入生产线,避免物料外漏浪费。 The new model is reasonable in design, simple in structure and easy to implement. Through the combination of three-level cleaning working methods, it can effectively remove the adhesion and fouling on the belt surface, and can solve the problem of tobacco scaling on the belt surface of the conveyor belt; in addition, the first and third-level scrapers The second-stage roller brush is sealed to prevent material dust from flying and causing leakage when the roller brush is cleaning. The entire cleaning process is carried out in the discharge section, so that the scale is removed by the brush and directly falls into the next equipment and enters the production line to avoid material leakage. Drain waste.
附图说明 Description of drawings
图1是本实用新型带三级清洁装置的带式输送机的结构示意图; Fig. 1 is the structural representation of the belt conveyor of the utility model band three-stage cleaning device;
图2是本实用新型中第一级刮板和第三级刮板的结构示意图; Fig. 2 is a schematic structural view of the first-stage scraper and the third-stage scraper in the utility model;
图3是本实用新型中第二级旋转式辊刷的结构示意图。 Fig. 3 is a schematic structural view of the second-stage rotary roller brush in the present invention.
图中:1—主动辊;2—输送皮带;3—出料段墙板;4—中段墙板;5—尾部墙板;6—从动辊;7—支腿;8—第三级刮板;9—第二级旋转式辊刷;10—第一级刮板,11—刮板座;12—刮板;13—滑槽;91—转轴;92—刷毛。 In the figure: 1—driving roller; 2—conveyor belt; 3—wallboard of discharge section; 4—middle wallboard; 5—tail wallboard; 6—driven roller; 7—outrigger; 8—third-level scraper Plate; 9—second-stage rotary roller brush; 10—first-stage scraper, 11—scraper seat; 12—scraper; 13—chute; 91—rotating shaft; 92—bristles.
具体实施方式 Detailed ways
下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整地描述。 The technical solution in the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the utility model.
图1所示为本实用新型带三级清洁装置的带式输送机的结构示意图,所述带三级清洁装置的带式输送机包括安装在出料墙板上的主动辊1、从动辊6、卷绕设在主动辊1、从动辊6上的输送皮带2,出料墙板安装在支腿7上。所述出料墙板从前至后依次分为出料段墙板3、中段墙板4和尾部墙板5,主动辊1安装在出料段墙板3处,从动辊6安装在尾部墙板5处。 Fig. 1 shows the structural representation of the belt conveyor of the utility model with a three-stage cleaning device. The belt conveyor with a three-stage cleaning device includes a driving roller 1 and a driven roller installed on the discharge wallboard 6. Wind the conveying belt 2 arranged on the driving roller 1 and the driven roller 6, and install the discharge wallboard on the supporting leg 7. The discharge wallboard is divided into a discharge section wallboard 3, a middle section wallboard 4 and a tail wallboard 5 from front to back, the driving roller 1 is installed on the discharge section wallboard 3, and the driven roller 6 is installed on the tail wall There are 5 places on the board.
位于出料段墙板3处输送皮带2的下方从前至后依次设有第一级刮板10、第二级旋转式辊刷9和第三级刮板8。请参考图2,第一级刮板10和第三级刮板8的结构相同,包括刮板12、刮板座11和滑槽13,刮板座11设有至少两个竖直方向的滑槽13,锁固件(例如螺钉)穿过刮板12上的固定孔锁固于滑槽13,从而将刮板12固定在刮板座11上,刮板12的末端与主动辊1处输送皮带2的背面接触,以实现刮料清洁的目的。刮板12磨损时能根据实际情况沿着滑槽13抬高刮板12,防止失效。刮板座11固定在出料墙板上。 Below the conveying belt 2 at the wallboard 3 of the discharge section, there are first-stage scrapers 10 , second-stage rotary roller brushes 9 and third-stage scrapers 8 in sequence from front to back. Please refer to Fig. 2, the structure of the first-stage scraper 10 and the third-stage scraper 8 are the same, including a scraper 12, a scraper seat 11 and a chute 13, and the scraper seat 11 is provided with at least two slides in the vertical direction. Slot 13, the locking member (such as a screw) passes through the fixing hole on the scraper 12 and locks to the chute 13, thereby fixing the scraper 12 on the scraper seat 11, and the end of the scraper 12 and the driving roller 1 convey the belt 2 in order to achieve the purpose of scraping cleaning. When the scraper 12 is worn, the scraper 12 can be raised along the chute 13 according to the actual situation to prevent failure. The scraper seat 11 is fixed on the discharge wallboard.
请参考图3,所述第二级旋转式辊刷9包括与主动辊1的辊轴平行设置的转轴91及沿转轴91周向向外延伸的多个刷毛92,刷毛92的末端与主动辊1处输送皮带2的背面接触,刷毛92的转动方向与输送皮带2的运动方向相反。 Please refer to Fig. 3, described second stage rotary roller brush 9 comprises the rotating shaft 91 that is arranged in parallel with the roller shaft of driving roller 1 and a plurality of brush hairs 92 that extend outward along rotating shaft 91 circumferential direction, the end of brush hair 92 and driving roller The back side of the conveying belt 2 at one place is in contact, and the direction of rotation of the bristles 92 is opposite to that of the conveying belt 2 .
在输送机工作时,经主动辊1带动输送带2运转;出料段墙板3上固定安装三级清洁装置(即第一级刮板10、第二级旋转式辊刷9和第三级刮板8);输送带2运行时,首先通过主动辊1与第一级刮板10之间的间隙,经第一级刮板10作用,对带面较大、松散积垢进行初步清除;输送带运行至第二级旋转式辊刷9上方时,因皮带运行方向与辊刷方向相反,经第二级旋转式辊刷9的刷毛92作用,带面粘附力较强的积垢被刷下或被刷松动;皮带运行到第三级刮板8处时,在刮板的作用下,积垢被刷下。整个清洁过程在出料段进行,使积垢被刷除后直接落入下一设备中进入生产线,避免物料外漏浪费。 When the conveyor is working, the driving roller 1 drives the conveyor belt 2 to run; a three-stage cleaning device (namely, the first-stage scraper 10, the second-stage rotary roller brush 9 and the third-stage cleaning device) is fixedly installed on the wall panel 3 of the discharge section. Scraper 8); when the conveyor belt 2 is in operation, first pass through the gap between the drive roller 1 and the first-stage scraper 10, and through the action of the first-stage scraper 10, the larger and loose dirt on the belt surface is initially removed; When the conveyor belt runs to the top of the second-stage rotary roller brush 9, because the belt running direction is opposite to the direction of the roller brush, through the action of the bristles 92 of the second-stage rotary roller brush 9, the scale with strong adhesion on the belt surface will be removed. Brush off or be brushed loose; when the belt runs to the third-level scraper 8, under the action of the scraper, the accumulated scale is brushed off. The whole cleaning process is carried out in the discharge section, so that the accumulated scale is directly dropped into the next equipment and enters the production line after being brushed to avoid material leakage and waste.
本实用新型具有如下有益效果: The utility model has the following beneficial effects:
1.经三级清洁工作方式结合,对带面粘附积垢进行有效清除; 1. Through the combination of three-level cleaning work methods, the adhesion and fouling on the belt surface can be effectively removed;
2.第一、第三级刮板对第二级辊刷进行密封,防止辊刷清洁时物料粉尘飞扬造成外漏; 2. The first and third-level scrapers seal the second-level roller brush to prevent material dust from flying and causing leakage when the roller brush is cleaning;
3.经清洁装置作用,积垢直接进入生产线使用避免浪费。 3. After the action of the cleaning device, the accumulated scale is directly used in the production line to avoid waste.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何属于本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求的保护范围为准。 The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any skilled person in the technical field can easily think of changes within the technical scope disclosed in the utility model Or replacement, all should be covered within the scope of protection of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105668205A (en) * | 2016-03-08 | 2016-06-15 | 焦伟丽 | Material transferring system with fast cleaning function |
CN105836426A (en) * | 2016-05-07 | 2016-08-10 | 安徽盛运重工机械有限责任公司 | Pressure automatically regulated sweeper |
CN106743352A (en) * | 2016-11-28 | 2017-05-31 | 攀枝花煤业(集团)有限责任公司 | Belt conveyor washer |
CN106743367A (en) * | 2017-01-10 | 2017-05-31 | 衡阳运输机械有限公司 | A kind of New cleaner device |
CN109649942A (en) * | 2018-07-12 | 2019-04-19 | 宁波乐惠国际工程装备股份有限公司 | It is a kind of to scrape plate and drag conveyor for drag conveyor |
CN111470291A (en) * | 2020-06-03 | 2020-07-31 | 江西中烟工业有限责任公司 | A multi-stage scraper cleaning device for belts at the bottom of storage cabinets |
CN111792321A (en) * | 2020-07-10 | 2020-10-20 | 湖北中烟工业有限责任公司 | A tobacco leaf grading console capable of automatic cleaning |
CN112030586A (en) * | 2020-09-15 | 2020-12-04 | 李晓吨 | Multifunctional papermaking pulping system |
CN115735550A (en) * | 2022-08-04 | 2023-03-07 | 安徽农业大学 | A material collecting device and intelligent acquisition recovery plant for stamen is gathered and is retrieved |
CN118602735A (en) * | 2024-08-08 | 2024-09-06 | 如东万丰机械有限公司 | A self-cleaning food processing material drying equipment |
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- 2015-09-02 CN CN201520680817.8U patent/CN204872692U/en active Active
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105668205A (en) * | 2016-03-08 | 2016-06-15 | 焦伟丽 | Material transferring system with fast cleaning function |
CN105836426A (en) * | 2016-05-07 | 2016-08-10 | 安徽盛运重工机械有限责任公司 | Pressure automatically regulated sweeper |
CN105836426B (en) * | 2016-05-07 | 2018-07-06 | 安徽盛运重工机械有限责任公司 | Pressure automatically regulated sweeper |
CN106743352A (en) * | 2016-11-28 | 2017-05-31 | 攀枝花煤业(集团)有限责任公司 | Belt conveyor washer |
CN106743367A (en) * | 2017-01-10 | 2017-05-31 | 衡阳运输机械有限公司 | A kind of New cleaner device |
CN109649942A (en) * | 2018-07-12 | 2019-04-19 | 宁波乐惠国际工程装备股份有限公司 | It is a kind of to scrape plate and drag conveyor for drag conveyor |
CN111470291A (en) * | 2020-06-03 | 2020-07-31 | 江西中烟工业有限责任公司 | A multi-stage scraper cleaning device for belts at the bottom of storage cabinets |
CN111792321A (en) * | 2020-07-10 | 2020-10-20 | 湖北中烟工业有限责任公司 | A tobacco leaf grading console capable of automatic cleaning |
CN112030586A (en) * | 2020-09-15 | 2020-12-04 | 李晓吨 | Multifunctional papermaking pulping system |
CN115735550A (en) * | 2022-08-04 | 2023-03-07 | 安徽农业大学 | A material collecting device and intelligent acquisition recovery plant for stamen is gathered and is retrieved |
CN118602735A (en) * | 2024-08-08 | 2024-09-06 | 如东万丰机械有限公司 | A self-cleaning food processing material drying equipment |
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