CN204868718U - Pneumatic cylinder dismouting workstation - Google Patents
Pneumatic cylinder dismouting workstation Download PDFInfo
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- CN204868718U CN204868718U CN201520566600.4U CN201520566600U CN204868718U CN 204868718 U CN204868718 U CN 204868718U CN 201520566600 U CN201520566600 U CN 201520566600U CN 204868718 U CN204868718 U CN 204868718U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种液压缸拆装工作台。 The utility model relates to a hydraulic cylinder disassembly workbench.
背景技术 Background technique
液压缸是将液压能转变为机械能、做直线往复运动(或摆动运动)的液压执行元件。其结构简单、工作可靠,用它来实现往复运动时,可免去减速装置,并且没有传动间隙,运动平稳,因此在各种机械的液压系统中得到广泛应用。随着机械设备的发展,液压缸的吨位、体积和长度越来越庞大,在拆卸和安装圆柱形液压缸的前端盖和后端盖的紧固螺栓时,由于液压缸是圆柱形,缸筒一定跟着拆装受力方向转动,从而影响拆装作业的便捷性及拆装效率,并且在拆卸液压缸过程中,液压缸内的剩余液压油将流出到地面,导致环境污染,存在安全隐患。 A hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swing motion). Its structure is simple and its work is reliable. When it is used to realize reciprocating motion, the deceleration device can be eliminated, and there is no transmission gap, and the motion is stable. Therefore, it is widely used in various mechanical hydraulic systems. With the development of mechanical equipment, the tonnage, volume and length of hydraulic cylinders are becoming larger and larger. When disassembling and installing the fastening bolts of the front end cover and rear end cover of a cylindrical hydraulic cylinder, since the hydraulic cylinder is cylindrical, the cylinder barrel It must be rotated in the direction of disassembly and assembly force, which will affect the convenience and efficiency of disassembly and assembly operations, and during the disassembly process of the hydraulic cylinder, the remaining hydraulic oil in the hydraulic cylinder will flow out to the ground, resulting in environmental pollution and potential safety hazards.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种液压缸拆装工作台,本工作台结构简单,制造成本低,拆装作业简便、安全可靠,保证了设备的检修质量,提高了拆装作业效率,降低劳动强度,减少环境污染,消除安全隐患。 The technical problem to be solved by the utility model is to provide a disassembly and assembly workbench for hydraulic cylinders. The workbench has simple structure, low manufacturing cost, simple disassembly and assembly operation, safety and reliability, ensures the quality of equipment maintenance, and improves the efficiency of disassembly and assembly operations. , Reduce labor intensity, reduce environmental pollution, and eliminate potential safety hazards.
为解决上述技术问题,本实用新型液压缸拆装工作台包括工作平台、油槽、两块底板、两根横梁、四块V形齿板、四根螺杆和四个压紧螺母,所述油槽设于所述工作平台周边,所述两块底板间隔平行设于所述工作平台顶面,所述四根螺杆分别垂直设于所述两块底板的两端,所述两根横梁分别穿入所述四根螺杆的顶端,所述四个压紧螺母拧于所述四根螺杆的顶端,所述四块V形齿板分别设于所述两块底板的顶面和两根横梁的底面并且齿形面相向布置。 In order to solve the above technical problems, the hydraulic cylinder disassembly workbench of the utility model includes a working platform, an oil tank, two bottom plates, two beams, four V-shaped tooth plates, four screw rods and four compression nuts. Around the working platform, the two bottom plates are arranged parallel to the top surface of the working platform at intervals, the four screws are respectively vertically arranged at both ends of the two bottom plates, and the two beams respectively penetrate into the The tops of the four screw rods, the four compression nuts are screwed on the top ends of the four screw rods, the four V-shaped tooth plates are respectively arranged on the top surfaces of the two bottom plates and the bottom surfaces of the two beams and The toothed surfaces face each other.
进一步,所述工作平台顶面间隔平行设有滑槽,所述两块底板通过滑块沿所述滑槽移动并且采用锁紧螺栓紧固。 Further, the top surface of the working platform is provided with sliding grooves in parallel at intervals, and the two bottom plates are moved along the sliding grooves through sliders and fastened with locking bolts.
进一步,本工作台还包括截止阀,所述截止阀设于所述油槽侧边并且连通油槽。 Further, the workbench further includes a shut-off valve, which is arranged on the side of the oil tank and communicates with the oil tank.
进一步,本工作台还包括底脚,所述底脚设于所述工作平台底面两侧。 Furthermore, the workbench further includes footings, and the footings are arranged on both sides of the bottom surface of the working platform.
由于本实用新型液压缸拆装工作台采用了上述技术方案,即本工作台包括工作平台、油槽、两块底板、两根横梁、四块V形齿板、四根螺杆和四个压紧螺母,油槽设于工作平台周边,两块底板间隔平行设于工作平台顶面,四根螺杆分别垂直设于两块底板的两端,两根横梁分别穿入四根螺杆的顶端,四个压紧螺母拧于四根螺杆的顶端,四块V形齿板分别设于两块底板的顶面和两根横梁的底面并且齿形面相向布置。本工作台结构简单,制造成本低,拆装作业简便、安全可靠,保证了设备的检修质量,提高了拆装作业效率,降低劳动强度,减少环境污染,消除安全隐患。 Because the hydraulic cylinder disassembly workbench of the utility model adopts the above-mentioned technical scheme, that is, the workbench includes a work platform, an oil tank, two bottom plates, two beams, four V-shaped tooth plates, four screw rods and four compression nuts. , the oil tank is set on the periphery of the working platform, the two bottom plates are set parallel to the top surface of the working platform, the four screws are vertically set at both ends of the two bottom plates, and the two beams are respectively inserted into the top of the four screws. The nuts are screwed on the tops of the four screw rods, and the four V-shaped toothed plates are respectively arranged on the top surfaces of the two bottom plates and the bottom surfaces of the two beams and the toothed surfaces are arranged facing each other. The workbench has the advantages of simple structure, low manufacturing cost, convenient disassembly and assembly, safety and reliability, which ensures the maintenance quality of equipment, improves the efficiency of disassembly and assembly operations, reduces labor intensity, reduces environmental pollution, and eliminates potential safety hazards.
附图说明 Description of drawings
下面结合附图和实施方式对本实用新型作进一步的详细说明: Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail:
图1为本实用新型液压缸拆装工作台的结构示意图; Fig. 1 is the structural representation of the utility model hydraulic cylinder dismounting workbench;
图2为图1的俯视图; Fig. 2 is the top view of Fig. 1;
图3为图1的侧视图; Fig. 3 is a side view of Fig. 1;
图4为采用本工作台拆装液压缸的示意图; Figure 4 is a schematic diagram of disassembling and assembling hydraulic cylinders using this workbench;
图5为图4的侧视图。 FIG. 5 is a side view of FIG. 4 .
具体实施方式 Detailed ways
实施例如图1、图2和图3所示,本实用新型液压缸拆装工作台包括工作平台1、油槽2、两块底板3、两根横梁4、四块V形齿板5、四根螺杆6和四个压紧螺母7,所述油槽2设于所述工作平台1周边,所述两块底板3间隔平行设于所述工作平台1顶面,所述四根螺杆6分别垂直设于所述两块底板3的两端,所述两根横梁4分别穿入所述四根螺杆6的顶端,所述四个压紧螺母7拧于所述四根螺杆6的顶端,所述四块V形齿板5分别设于所述两块底板3的顶面和两根横梁4的底面并且齿形面相向布置。 Embodiments shown in Figure 1, Figure 2 and Figure 3, the hydraulic cylinder disassembly workbench of the present invention includes a work platform 1, an oil tank 2, two bottom plates 3, two beams 4, four V-shaped tooth plates 5, four screw rod 6 and four compression nuts 7, the oil groove 2 is arranged on the periphery of the working platform 1, the two bottom plates 3 are arranged on the top surface of the working platform 1 in parallel at intervals, and the four screw rods 6 are vertically arranged respectively At the two ends of the two bottom plates 3, the two beams 4 respectively penetrate the tops of the four screw rods 6, and the four compression nuts 7 are screwed on the top ends of the four screw rods 6, the Four V-shaped toothed plates 5 are respectively arranged on the top surfaces of the two bottom plates 3 and the bottom surfaces of the two beams 4 and the toothed surfaces are arranged facing each other.
优选的,所述工作平台1顶面间隔平行设有滑槽11,所述两块底板3通过滑块沿所述滑槽11移动并且采用锁紧螺栓紧固。 Preferably, the top surface of the working platform 1 is provided with sliding grooves 11 in parallel at intervals, and the two bottom plates 3 are moved along the sliding grooves 11 by sliders and fastened by locking bolts.
优选的,本工作台还包括截止阀21,所述截止阀21设于所述油槽2侧边并且连通油槽2。当油槽内的液压油满了,可通过截止阀将液压油泄放至油罐,避免液压缸拆卸过程的液压油污染环境。 Preferably, the workbench further includes a shut-off valve 21 , which is arranged on the side of the oil tank 2 and communicates with the oil tank 2 . When the hydraulic oil in the oil tank is full, the hydraulic oil can be discharged to the oil tank through the shut-off valve, so as to prevent the hydraulic oil from polluting the environment during the disassembly process of the hydraulic cylinder.
优选的,本工作台还包括底脚8,所述底脚8设于所述工作平台1底面两侧。 Preferably, the workbench further includes footings 8 provided on both sides of the bottom surface of the working platform 1 .
如图4和图5所示,通常液压缸主要由叉头91、前端盖92、前端盖固定螺栓93、活塞杆94、缸筒95、活塞、前后缓冲套、后端盖96、后端盖固定螺栓97及密封件等组成,液压缸修理的项目一般为更换损坏件、密封件更换、缸筒镀铬、活塞杆镀铬。要完成上述修理的项目必须将液压缸全部解体,活塞杆抽出才能完成。因此在液压缸拆装作业时,首先根据液压缸的缸筒95长度调整工作平台1上的两块底板3至合适的间距并紧固,将液压缸吊装到两块底板3上的V形齿板上,然后在螺杆6上套入横梁4,横梁4上的V形齿板卡于液压缸缸筒95的顶面,在螺杆6顶端拧入压紧螺母7,从而通过V形齿板将液压缸缸筒95固定,不被外力作用而转动。此时即可逆时针方向转动叉头91,拆出叉头91;采用内六角扳手或电动扳手拆除液压缸前端盖92和后端盖96的固定螺栓93、97,拆除前端盖92和后端盖96,液压缸内的剩余液压油流入到工作平台1周边的油槽中,减少环境污染;抽出活塞杆94,清洗液压缸的各个零部件并测量、更换损坏的零部件和密封件,拆卸作业完毕。液压缸的安装作业与上述步骤相反,液压缸全部安装完毕后送到液压实验室做液压试验,试验合格即可出厂,从而方便完成液压缸的拆装作业。 As shown in Figure 4 and Figure 5, usually the hydraulic cylinder mainly consists of a fork 91, a front end cover 92, a front end cover fixing bolt 93, a piston rod 94, a cylinder barrel 95, a piston, front and rear buffer sleeves, a rear end cover 96, and a rear end cover Fixing bolts 97 and seals, etc., hydraulic cylinder repair items generally include replacement of damaged parts, replacement of seals, chrome plating of the cylinder barrel, and chrome plating of the piston rod. To complete the above repair items, the hydraulic cylinder must be completely disassembled and the piston rod can be pulled out to complete. Therefore, when disassembling and assembling the hydraulic cylinder, first adjust the two bottom plates 3 on the working platform 1 to a suitable distance according to the length of the cylinder barrel 95 of the hydraulic cylinder and fasten them, and hoist the hydraulic cylinder to the V-shaped teeth on the two bottom plates 3. Then put the crossbeam 4 on the screw 6, the V-shaped toothed plate on the crossbeam 4 is stuck on the top surface of the hydraulic cylinder 95, screw the compression nut 7 on the top of the screw 6, so that the V-shaped toothed plate will The cylinder barrel 95 of the hydraulic cylinder is fixed and cannot be rotated by external force. At this point, you can turn the fork 91 counterclockwise to remove the fork 91; use an Allen wrench or an electric wrench to remove the fixing bolts 93 and 97 of the front end cover 92 and the rear end cover 96 of the hydraulic cylinder, and remove the front end cover 92 and the rear end cover 96. The remaining hydraulic oil in the hydraulic cylinder flows into the oil tank around the working platform 1 to reduce environmental pollution; pull out the piston rod 94, clean the various parts of the hydraulic cylinder, measure and replace damaged parts and seals, and the disassembly operation is completed . The installation operation of the hydraulic cylinder is opposite to the above steps. After all the hydraulic cylinders are installed, they are sent to the hydraulic laboratory for hydraulic test. After the test is passed, they can be shipped from the factory, so as to facilitate the disassembly and assembly of the hydraulic cylinder.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520566600.4U CN204868718U (en) | 2015-07-31 | 2015-07-31 | Pneumatic cylinder dismouting workstation |
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| CN201520566600.4U CN204868718U (en) | 2015-07-31 | 2015-07-31 | Pneumatic cylinder dismouting workstation |
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| CN204868718U true CN204868718U (en) | 2015-12-16 |
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| CN201520566600.4U Expired - Fee Related CN204868718U (en) | 2015-07-31 | 2015-07-31 | Pneumatic cylinder dismouting workstation |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773479A (en) * | 2016-04-16 | 2016-07-20 | 苏州寅泽缕弦电子技术有限公司 | Novel electronic component clamping platform |
| CN112621627A (en) * | 2020-12-15 | 2021-04-09 | 中国十九冶集团有限公司 | Rack for assembling sector-shaped section clamping hydraulic cylinder and fork arm of slab caster |
-
2015
- 2015-07-31 CN CN201520566600.4U patent/CN204868718U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773479A (en) * | 2016-04-16 | 2016-07-20 | 苏州寅泽缕弦电子技术有限公司 | Novel electronic component clamping platform |
| CN105773479B (en) * | 2016-04-16 | 2018-04-10 | 苏州寅泽缕弦电子技术有限公司 | A kind of electronic component Gripping platform |
| CN112621627A (en) * | 2020-12-15 | 2021-04-09 | 中国十九冶集团有限公司 | Rack for assembling sector-shaped section clamping hydraulic cylinder and fork arm of slab caster |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Address after: 201900 No. 3520, Tongji Road, Baoshan District, Shanghai Patentee after: Baowu equipment Intelligent Technology Co.,Ltd. Address before: 201900 No. 335, Meipu Road, Baoshan District, Shanghai Patentee before: SHANGHAI BAOSTEEL INDUSTRY TECHNOLOGICAL SERVICE Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 |
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| CF01 | Termination of patent right due to non-payment of annual fee |