CN204867848U - I -shaped wheel automatic weld machine - Google Patents

I -shaped wheel automatic weld machine Download PDF

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Publication number
CN204867848U
CN204867848U CN201520321733.5U CN201520321733U CN204867848U CN 204867848 U CN204867848 U CN 204867848U CN 201520321733 U CN201520321733 U CN 201520321733U CN 204867848 U CN204867848 U CN 204867848U
Authority
CN
China
Prior art keywords
cylinder
rodless cylinder
slide bar
base
welding machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201520321733.5U
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Chinese (zh)
Inventor
顾建东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG DONGHANG MACHINERY CO Ltd
Original Assignee
ZHANGJIAGANG DONGHANG MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHANGJIAGANG DONGHANG MACHINERY CO Ltd filed Critical ZHANGJIAGANG DONGHANG MACHINERY CO Ltd
Priority to CN201520321733.5U priority Critical patent/CN204867848U/en
Application granted granted Critical
Publication of CN204867848U publication Critical patent/CN204867848U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a I -shaped wheel automatic weld machine, which comprises a mounting rack, an elevating devic, turning device, the box frame, control mechanism and welding machine, the mounting bracket includes the base, it reaches mounting panel down to go up the mounting panel, the welding machine sets up on last mounting panel, elevating gear is including setting up rodless cylinder no. 1 and the rodless cylinder no. 2 on lower mounting panel, go up and down to connect layer board and box frame, go up and down to connect the layer board and be connected the both sides that set up in two inside of rodless cylinder no. 1 and rodless cylinder with the box frame, turning device is including two pole cylinders, rotary cylinder presss from both sides tight tilting mechanism, tilting mechanism and be fixed in the slide bar no. 1 and slide bar no. 2 at base both ends, rotary cylinder sets up and is connected with double -layered tight tilting mechanism through connecting rod no. 1 on slide bar no. 1, two pole cylinders set up to be connected with tilting mechanism through connecting rod no. 2 on slide bar no. 2. The utility model discloses a control mechanism is to elevating gear and turning device's control to the realization has the production efficiency height to the automatic weld of I -shaped wheel, the advantage of steady quality.

Description

A kind of automatic spool welder
Technical field
The utility model relates to a kind of bonding machine, particularly relates to a kind of automatic spool welder.
Background technology
At present, the use of I-beam wheel is more and more extensive, general I-beam wheel is wound around wire or steel wire rope, and I-beam wheel is being added to man-hour, general employing manual welding, labour intensity is very large, and, add man-hour, owing to along the circumferential direction will weld in the pipe seam of pipe and both sides in I-beam wheel, so in whole welding process in manual welding I-beam wheel the uneven meeting of the spot welding position of pipe cause the lack of standardization of solder joint, and, need repeatedly to adjust position in the process along the circumferential direction of Welder's character wheel both sides to weld it, so not only weld interval is long, labour intensity is large, production efficiency is low, the quality of welding can not be guaranteed, easily cause the waste of production cost, and welding job environment is poor, be easy to cause electric welder to scald.
Utility model content
The purpose of this utility model to overcome in Welder's character wheel that prior art exists that the labour intensity of pipe is large, bond pad locations is uneven and quality such as to can not be guaranteed at the defect, provide a kind of can the spool welding machine of automatic lifting and upset.
The utility model solves the technical scheme that its technical problem adopts: a kind of automatic spool welder, comprise installing rack, lowering or hoisting gear, turning device, rack cabinet, controlling organization and welding machine, described installing rack comprises base, upper mounting plate and lower installation board, lower installation board is arranged on base, welding machine is arranged on upper mounting plate, described lowering or hoisting gear and turning device are arranged at the centre of upper mounting plate and lower installation board respectively, controlling organization is arranged at the inside of base, described lowering or hoisting gear comprises Rodless cylinder one, Rodless cylinder two, lifting connects supporting plate and rack cabinet, Rodless cylinder one and Rodless cylinder two are arranged on lower installation board respectively, lifting connects the both sides that supporting plate is arranged at Rodless cylinder one and Rodless cylinder two inside, lifting connects supporting plate and is connected with rack cabinet, described rack cabinet comprises positioning cylinder and top, lower location, top, lower location is fixed on positioning cylinder, the outer end of top, lower location is provided with locating slide sleeve, described turning device comprises two bar cylinder, rotary cylinder clamping turnover mechanism, switching mechanism and be fixed on slide bar one and the slide bar two at base two ends, slide bar one and slide bar two are arranged at the left and right sides of Rodless cylinder one and Rodless cylinder two respectively, rotary cylinder is arranged on slide bar one, two bar cylinder is arranged on slide bar two, rotary cylinder is connected with clamping turnover mechanism by connecting rod one, two bar cylinder is connected with switching mechanism by connecting rod two.
Described controlling organization comprises electric elements group, magnetic valve combination, PLC and action button case, and magnetic valve combination is positioned at the lower end of electric elements group, and PLC is arranged at the side of magnetic valve combination.
The lower end of described welding machine is provided with locating centre, and the both sides of welding machine are provided with welding gun clamping device, and the welding machine case of described welding machine is arranged at the inside of base.
Described lowering or hoisting gear also comprises cylinder position assurance device, and cylinder position assurance device is arranged at the side of Rodless cylinder two and is fixed on base.
The bottom of described base is provided with two wheels.
Beneficial effect: the utility model is by utilizing PLC to the control of lowering or hoisting gear and turning device, realizing lowering or hoisting gear and turning device to the automatic lifting of I-beam wheel can turn over turnback, thus complete the welding job of pipe in I-beam wheel, spot welding when avoiding pipe in human weld's I-beam wheel is uneven and need artificial turning operation, thus reduce the working strength of labourer, improve production efficiency, have simple and reasonable, without the need to manual operation, steady quality, production efficiency advantages of higher.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is the sectional view that automatic spool welder of the present utility model accompanies I-beam wheel.
Wherein: 10-installing rack, 11-base, 12-upper mounting plate, 13-lower installation board, 14-wheel, 20-lowering or hoisting gear, 21-Rodless cylinder one, 22-Rodless cylinder two, 23-lifting connects supporting plate, 24-rack cabinet, 25-positioning cylinder, top, location under 26-, 27-locating slide sleeve, 28-cylinder position assurance device, 30-turning device, the two bar cylinder of 31-, 32-rotary cylinder, 33-clamping turnover mechanism, 34-switching mechanism, 35-slide bar one, 36-slide bar two, 37-connecting rod one, 38-connecting rod two, 40-welding machine, the upper locating centre of 41-, 42-welding gun clamping device, 43-welding machine case, 50-controlling organization, 51-electric elements group, 52-magnetic valve combines, 53-PLC controller, 54-action button case.
Detailed description of the invention
As shown in Figure 1, a kind of automatic spool welder, comprise installing rack 10, lowering or hoisting gear 20, turning device 30, welding machine 40 and controlling organization 50, described installing rack 10 comprises base 11, upper mounting plate 12, lower installation board 13 and the wheel 14 be arranged at bottom base 11, lower installation board 13 is arranged on base 11, welding machine 40 is arranged on upper mounting plate 12, the lower end of described welding machine 40 is provided with locating centre 41, the both sides of welding machine 40 are provided with welding gun clamping device 42, the welding machine case 43 of described welding machine 40 is arranged at the inside of base 11, described lowering or hoisting gear 20 and turning device 30 are arranged at the centre of upper mounting plate 12 and lower installation board 13 respectively, controlling organization 50 is arranged at the inside of base 11.Described lowering or hoisting gear 20 comprises Rodless cylinder 1, Rodless cylinder 2 22, lifting connects supporting plate 23, rack cabinet 24 and cylinder position assurance device 28, Rodless cylinder 1 and Rodless cylinder 2 22 are arranged at the two ends, left and right of lower installation board 13 respectively, cylinder position assurance device 28 is arranged at the side of Rodless cylinder 2 22 and is fixed on base 11, lifting connects the both sides that supporting plate 23 is arranged at Rodless cylinder 1 and Rodless cylinder 2 22 inside, lifting connects supporting plate 23 and is connected with rack cabinet 24, described rack cabinet 24 is arranged at the inside of base 11 and is connected with lower installation board 13, rack cabinet 24 comprises positioning cylinder 25 and top, lower location 26, top, lower location 26 is fixed on positioning cylinder 25, the outer end of top, lower location 26 is provided with locating slide sleeve 27, top, described lower location 26 is connected supporting plate 23 with the lifting be arranged at above lower installation board 13 and connects.Described turning device 30 comprises two bar cylinder 31, rotary cylinder 32, clamping turnover mechanism 33, switching mechanism 34 and is fixed on slide bar 1 and the slide bar 2 36 at base 11 two ends, slide bar 1 is arranged at the left side of Rodless cylinder 1, slide bar 2 36 is arranged at the right side of Rodless cylinder 2 22, rotary cylinder 32 is arranged on slide bar 1, two bar cylinder 31 is arranged on slide bar 2 36, rotary cylinder 32 is connected with clamping turnover mechanism 33 by connecting rod 1, and two bar cylinder 31 is connected with switching mechanism 34 by connecting rod 2 38.Described controlling organization 50 comprises electric elements group 51, magnetic valve combination 52, PLC 53 and action button case 54, magnetic valve combination 52 is positioned at the lower end of electric elements group 51, PLC 53 is arranged at the side of magnetic valve combination 52, action button case 54 controls by the element in electric elements group 51 performing a programme started in PLC 53 and starts, control the lifting of lowering or hoisting gear 20 and the upset of turning device 30 by the closedown of the magnetic valve in magnetic valve combination 52 after PLC 53 starts, and realize the welding job of welding machine 40 pairs of I-beam wheel.
During automatic spool welder work of the present utility model, first the clamping turnover mechanism 33 in the I-beam wheel turning device 30 of former workpiece and switching mechanism 34 are clamped, start-up operation button box 54, PLC 53 starts execution and to leave program, top, lower location 26 in rack cabinet 24 is stretched out and is positioned under the impetus of positioning cylinder 25 from locating slide sleeve 27, then under the impetus of Rodless cylinder 1 and Rodless cylinder 2 22, lifting connects supporting plate 23 and positioning cylinder 25, top, lower location 26 and locating slide sleeve 27 rise to locating centre 41 and carry out spacing, now in welding machine 40 pairs of I-beam wheel, welding job is carried out in a face of pipe, after having welded, cylinder position assurance device 28 switch opens, retracted in top, lower location 26, the magnetic valve controlling turning device 30 in PLC 53 Controlling solenoid valve combination simultaneously 52 is opened, two bar cylinder 31 now in turning device 30 and rotary cylinder 32 control clamping turnover mechanism 33 respectively and I-beam wheel carries out clamping and realizes 180 degree of upsets by switching mechanism 34, cylinder position assurance device 28 switch cuts out, top, lower location 26 is stretched out and is carried out welding job to another face of pipe in I-beam wheel, after having welded, cylinder position assurance device 28 switch opens, retract in top, lower location, finally take out the I-beam wheel of having welded, so work the automatic welding work that namely can realize I-beam wheel repeatedly.
The utility model is by utilizing the control of PLC 53 pairs of lowering or hoisting gears 20 and turning device 30, realize the automatic lifting of lowering or hoisting gear 20 and turning device 30 pairs of I-beam wheel and the welding job of turnback can be turned over, spot welding when avoiding pipe in human weld's I-beam wheel is uneven and need artificial turning operation, thus reduce the working strength of labourer, improve production efficiency, avoid the situation of manual operation location of workpiece generation deviation simultaneously, substantially increase speed of production and quality; Have simple and reasonable, easy to use, without the need to manual operation, steady quality, time saving and energy saving, production efficiency advantages of higher.
Should be appreciated that specific embodiment described above only for explaining the utility model, and be not used in restriction the utility model.Still be among protection domain of the present utility model by spirit institute's apparent change of extending out of the present utility model or change.

Claims (5)

1. an automatic spool welder, it is characterized in that: comprise installing rack (10), lowering or hoisting gear (20), turning device (30), welding machine (40) and controlling organization (50), described installing rack (10) comprises base (11), upper mounting plate (12) and lower installation board (13), lower installation board (13) is arranged on base (11), welding machine (40) is arranged on upper mounting plate (12), described lowering or hoisting gear (20) and turning device (30) are arranged at the centre of upper mounting plate (12) and lower installation board (13) respectively, controlling organization (50) is arranged at the inside of base (11), described lowering or hoisting gear (20) comprises Rodless cylinder one (21), Rodless cylinder two (22), lifting connects supporting plate (23) and rack cabinet (24), Rodless cylinder one (21) and Rodless cylinder two (22) are arranged on lower installation board (13) respectively, lifting connects the both sides that supporting plate (23) is arranged at Rodless cylinder one (21) and Rodless cylinder two (22) inside, lifting connects supporting plate (23) and is connected with rack cabinet (24), described rack cabinet (24) comprises positioning cylinder (25) and top, lower location (26), lower top, location (26) is fixed on positioning cylinder (26), the outer end of lower top, location (26) is provided with locating slide sleeve (27), described turning device (30) comprises two bar cylinder (31), rotary cylinder (32), clamping turnover mechanism (33), switching mechanism (34) and be fixed on slide bar one (35) and the slide bar two (36) at base (11) two ends, slide bar one (35) and slide bar two (36) are arranged at the left and right sides of Rodless cylinder one (21) and Rodless cylinder two (22) respectively, rotary cylinder (32) is arranged on slide bar one (35), two bar cylinder (31) is arranged on slide bar two (36), rotary cylinder (32) is connected with clamping turnover mechanism (33) by connecting rod one (37), two bar cylinder (31) is connected with switching mechanism (34) by connecting rod two (38).
2. automatic spool welder according to claim 1, it is characterized in that: described controlling organization (50) comprises electric elements group (51), magnetic valve combination (52), PLC (53) and action button case (54), magnetic valve combination (52) is positioned at the lower end of electric elements group (51), and PLC (53) is arranged at the side of magnetic valve combination (52).
3. automatic spool welder according to claim 1, it is characterized in that: the lower end of described welding machine (40) is provided with locating centre (41), the both sides of welding machine (40) are provided with welding gun clamping device (42), and the welding machine case (43) of described welding machine (40) is arranged at the inside of base (11).
4. automatic spool welder according to claim 1, it is characterized in that: described lowering or hoisting gear (20) also comprises cylinder position assurance device (28), cylinder position assurance device (28) is arranged at the side of Rodless cylinder two (22) and is fixed on base (11).
5. automatic spool welder according to claim 1, is characterized in that: the bottom of described base (11) is provided with two wheels (14).
CN201520321733.5U 2015-05-19 2015-05-19 I -shaped wheel automatic weld machine Withdrawn - After Issue CN204867848U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520321733.5U CN204867848U (en) 2015-05-19 2015-05-19 I -shaped wheel automatic weld machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520321733.5U CN204867848U (en) 2015-05-19 2015-05-19 I -shaped wheel automatic weld machine

Publications (1)

Publication Number Publication Date
CN204867848U true CN204867848U (en) 2015-12-16

Family

ID=54812272

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520321733.5U Withdrawn - After Issue CN204867848U (en) 2015-05-19 2015-05-19 I -shaped wheel automatic weld machine

Country Status (1)

Country Link
CN (1) CN204867848U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105195928A (en) * 2015-05-19 2015-12-30 张家港市东航机械有限公司 Automatic spool welding machine
CN107052497A (en) * 2017-03-29 2017-08-18 天津腾龙联合汽车零部件制造有限公司 Two station automatic brazing machines

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105195928A (en) * 2015-05-19 2015-12-30 张家港市东航机械有限公司 Automatic spool welding machine
CN107052497A (en) * 2017-03-29 2017-08-18 天津腾龙联合汽车零部件制造有限公司 Two station automatic brazing machines

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20151216

Effective date of abandoning: 20170412

AV01 Patent right actively abandoned