CN204867594U - Vertical slotting machine - Google Patents
Vertical slotting machine Download PDFInfo
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- CN204867594U CN204867594U CN201520643233.3U CN201520643233U CN204867594U CN 204867594 U CN204867594 U CN 204867594U CN 201520643233 U CN201520643233 U CN 201520643233U CN 204867594 U CN204867594 U CN 204867594U
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Abstract
本实用新型公开了一种立式开槽机,包括左墙体、右墙体、工作台装置、后挡料、压板横梁装置和刀架横梁;所述工作台装置设于所述左墙体和右墙体之间的底部;所述压板横梁装置设于所述工作台装置的上方;所述刀架横梁设于所述压板横梁装置的上方;所述工作台装置、压板横梁装置和刀架横梁可拆卸的设于所述左墙体和右墙体之间,所述后挡料可拆卸的与所述工作台装置相接。本实用新型机架为分离组装式,便于拆卸和组装,便于运输,整体采用高强度钢板,经热处理保温回火消去焊接应力,强度高,稳定性好。
The utility model discloses a vertical slotting machine, which comprises a left wall body, a right wall body, a workbench device, a back gauge, a pressing plate beam device and a tool rest beam; the workbench device is arranged on the left wall body and the bottom between the right wall; the press plate beam device is located above the workbench device; the knife rest beam is located above the press plate beam device; the workbench device, press plate beam device and knife The frame beam is detachably arranged between the left wall and the right wall, and the back gauge is detachably connected to the workbench device. The frame of the utility model is separated and assembled, which is convenient for disassembly and assembly, and convenient for transportation. The whole is made of high-strength steel plate, which is heat-treated, heat-preserved and tempered to eliminate welding stress, and has high strength and good stability.
Description
技术领域technical field
本实用新型涉及一种开槽机,尤其涉及一种立式开槽机。The utility model relates to a slotting machine, in particular to a vertical slotting machine.
背景技术Background technique
立式开槽机在近年来随着机械设备的发展,进入快速发展阶段。在立式开槽机上加工的工件一般都比较薄,在加工的过程中要求比较高。并且为了保证折边处有足够的强度,刨槽的深度不能很深,所以控制精度要求很精确。In recent years, with the development of mechanical equipment, the vertical slotting machine has entered a stage of rapid development. The workpieces processed on the vertical slotting machine are generally relatively thin, and the requirements are relatively high during processing. And in order to ensure sufficient strength at the folded edge, the depth of the grooving cannot be very deep, so the control accuracy is required to be very precise.
现有的开槽机的各部件一般都是直接焊接于一体结构,由于开槽机机型较大,在运输和移动时较为不便。Each part of the existing slotting machine is generally all directly welded in one structure, because the type of slotting machine is relatively large, it is relatively inconvenient when transporting and moving.
实用新型内容Utility model content
本实用新型的目的是解决现有技术中的问题,提供一种立式开槽机。The purpose of the utility model is to solve the problems in the prior art and provide a vertical slotting machine.
本实用新型的技术方案是:一种立式开槽机,包括左墙体、右墙体、工作台装置、后挡料、压板横梁装置和刀架横梁;所述工作台装置设于所述左墙体和右墙体之间的底部;所述压板横梁装置设于所述工作台装置的上方;所述刀架横梁设于所述压板横梁装置的上方;所述工作台装置、压板横梁装置和刀架横梁可拆卸的设于所述左墙体和右墙体之间,所述后挡料可拆卸的与所述工作台装置相接。The technical scheme of the utility model is: a vertical slotting machine, including a left wall, a right wall, a workbench device, a back gauge, a pressing plate beam device and a tool rest beam; the workbench device is located on the The bottom between the left wall and the right wall; the press plate beam device is located above the workbench device; the knife rest beam is located above the press plate beam device; the workbench device, press plate beam The device and the knife rest beam are detachably arranged between the left wall and the right wall, and the back gauge is detachably connected to the workbench device.
优选地,所述工作台装置包括工作台、多个前托料装置和后托料,所述前托料装置设于所述工作台的正面;所述后托料设于所述工作台的背面;在所述工作台的两端设有连接件;所述工作台的两端上表面设有前压板装置和定位板;所述前托料装置滑动设于所述工作台的正面,其包括前托料,在所述前托料的上表面设有至少一组前托料滚珠和至少一组前托料毛刷;所述后托料的上表面设有至少一组后托料滚珠和至少一组后托料毛刷。Preferably, the workbench device includes a workbench, a plurality of front support devices and rear support materials, the front support devices are arranged on the front of the workbench; the rear support materials are arranged on the front of the workbench The back; the two ends of the workbench are provided with connectors; the upper surfaces of the two ends of the workbench are provided with a front platen device and a positioning plate; the front support device is slidably arranged on the front of the workbench, Including the front support material, at least one set of front support material balls and at least one set of front support material brushes are provided on the upper surface of the front support material; at least one set of rear support material balls are provided on the upper surface of the rear support material And at least one set of rear support brushes.
优选地,所述后挡料包括后挡料架和设于其上的后挡料横梁装置;所述后档料架包括多个支架、设于支架上表面的后挡料直线导轨副、对称设于所述支架的两侧的后挡料滚珠丝杆副、以及设于所述支架内的后挡料伺服电机;所述后挡料横梁装置包括后挡料横梁和多个后挡料夹钳装置;所述后挡料夹钳装置并排内置于所述后挡料横梁内;所述后挡料滚珠丝杆副驱动所述后挡料横梁在所述后挡料直线导轨副上往复滑动。Preferably, the back gauge includes a back gauge frame and a rear gauge beam device arranged thereon; the rear gauge frame includes a plurality of brackets, a pair of back gauge linear guide rails arranged on the upper surface of the bracket, symmetrical The back gauge ball screw set on both sides of the bracket and the back gauge servo motor inside the bracket; the back gauge beam device includes a back gauge beam and a plurality of back gauge clips Clamp device; the back gauge clamp devices are built side by side in the back gauge beam; the back gauge ball screw pair drives the back gauge beam to slide reciprocally on the back gauge linear guide rail pair .
优选地,所述后挡料夹钳装置包括气缸、气缸固定座、上压板、下压板和压板固定座;所述气缸的前端设有气缸活塞杆,气缸的端盖与所述气缸固定座铰接;所述压板固定座设在所述后挡料横梁的一侧面,所述气缸置于横梁内;所述下压板固定在压板固定座上;所述上压板铰接在所述压板固定座的上部,位于所述下压板的上方;所述上压板通过一压板杆与所述气缸的活塞杆相接。Preferably, the back gauge clamp device includes a cylinder, a cylinder fixing seat, an upper pressing plate, a lower pressing plate and a pressing plate fixing seat; the front end of the cylinder is provided with a cylinder piston rod, and the end cover of the cylinder is hinged to the cylinder fixing seat The clamping seat is arranged on one side of the back gauge beam, and the cylinder is placed in the beam; the lower clamping plate is fixed on the clamping base; the upper clamping plate is hinged on the upper part of the clamping base , located above the lower pressing plate; the upper pressing plate connects with the piston rod of the cylinder through a pressing plate rod.
优选地,所述压板横梁装置包括横梁和多个压板装置,所述多个压板装置并排固定于所述横梁的内部;所述压板装置包括气缸和气缸固定座,所述气缸固定座固定在所述横梁的内部;所述气缸的前端设有气缸活塞杆,气缸的端盖与所述气缸固定座铰接;所述横梁的两端设有连接部件,其上设有多个连接孔;所述每个压板装置还包括压板和压板固定座;所述压板与所述压板固定座铰接;所述压板与所述气缸活塞杆铰接。Preferably, the pressure plate beam device includes a beam and a plurality of pressure plate devices, and the multiple pressure plate devices are fixed side by side inside the beam; the pressure plate device includes a cylinder and a cylinder fixing base, and the cylinder fixing base is fixed on the The inside of the crossbeam; the front end of the cylinder is provided with a cylinder piston rod, and the end cover of the cylinder is hinged with the fixed seat of the cylinder; the two ends of the crossbeam are provided with connecting parts, which are provided with a plurality of connection holes; Each pressing plate device also includes a pressing plate and a pressing plate fixing seat; the pressing plate is hinged to the pressing plate fixing seat; the pressing plate is hinged to the cylinder piston rod.
优选地,所述压板的前端为压板头,尾端为压板杆;所述压板固定座的底部设有一安装缺口,所述压板杆的前端铰接于该安装缺口内;所述压板杆的尾端与所述气缸的活塞杆铰接。Preferably, the front end of the pressure plate is a pressure plate head, and the tail end is a pressure plate rod; the bottom of the pressure plate fixing seat is provided with an installation gap, and the front end of the pressure plate rod is hinged in the installation gap; the tail end of the pressure plate rod Hinged with the piston rod of the cylinder.
优选地,还包括设于刀架横梁前端的刀架装置;所述刀架装置包括刀架平板、润滑固定板、X轴伺服电机、Z轴伺服电机以及与其相接的Z轴装置;所述X轴伺服电机固定在所述刀架平板的上表面;所述Z轴伺服电机设于润滑固定板和X轴伺服电机之间。Preferably, it also includes a tool rest device arranged at the front end of the tool rest beam; the tool rest device includes a tool rest flat plate, a lubricating fixed plate, an X-axis servo motor, a Z-axis servo motor and a Z-axis device connected thereto; The X-axis servo motor is fixed on the upper surface of the knife rest plate; the Z-axis servo motor is arranged between the lubricated fixing plate and the X-axis servo motor.
优选地,所述Z轴装置包括刀架支座、Z轴同步带轮、Z轴滚珠丝杆、导向体和滑动体;所述刀架支座安装在所述刀架平板的底部;Z轴滚珠丝杆置于所述刀架支座内,并通过Z轴同步带轮与所述Z轴伺服电机相接;所述导向体设于所述刀架支座的底部;所述滑动体置于该导向体内;所述Z轴滚珠丝杠与滑动体顶部相接,驱动其在所述导向体内移动。Preferably, the Z-axis device includes a tool rest support, a Z-axis synchronous pulley, a Z-axis ball screw, a guide body, and a sliding body; the tool rest support is installed at the bottom of the tool rest flat plate; the Z-axis The ball screw is placed in the tool post support, and is connected with the Z-axis servo motor through the Z-axis synchronous pulley; the guide body is arranged at the bottom of the tool post support; the sliding body is placed In the guide body; the Z-axis ball screw is connected to the top of the sliding body to drive it to move in the guide body.
优选地,还包括设于右墙体上的系统控制装置,其包括系统控制部件、按钮面板部件、吊臂、连接臂以及转动扶手;所述吊臂两端设有第一连接件和第二连接件;所述第一连接件与开槽机的机架相接,第二连接件与所述系统控制部件相接;所述按钮面板装置位于系统控制部件的下方,并通过所述连接臂与系统控制部件相接;所述转动扶手设于所述按钮面板部件的底部。Preferably, it also includes a system control device arranged on the right wall, which includes a system control part, a button panel part, a boom, a connecting arm and a rotating armrest; the two ends of the boom are provided with a first connecting piece and a second Connecting piece; the first connecting piece is connected with the frame of the slotting machine, and the second connecting piece is connected with the system control part; the button panel device is located below the system control part and passes through the connecting arm It is connected with the system control part; the rotating armrest is arranged at the bottom of the button panel part.
优选地,还包括置于一侧的移动式操作台装置,所述移动式操作台装置包括底座、设于底座上的支座以及位于支座顶部的操作台;所述底座内设有脚踏开关。Preferably, it also includes a mobile operating table device placed on one side, the mobile operating table device includes a base, a support on the base and an operating table on the top of the support; the base is provided with a foot pedal switch.
本实用新型机架为分离组装式,便于拆卸和组装,便于运输,机架整体采用高强度钢板,经热处理保温回火消去焊接应力,强度高,稳定性好。The frame of the utility model is a separate assembly type, which is convenient for disassembly and assembly, and convenient for transportation. The frame is made of high-strength steel plates as a whole, and the welding stress is eliminated by heat treatment, heat preservation and tempering, and has high strength and good stability.
并且本实用新型具有如下有益效果:And the utility model has the following beneficial effects:
1)机床采用高强度钢板焊接,经热处理保温回火消去焊接应力,强度高,稳定性好;1) The machine tool is welded with high-strength steel plates, and after heat treatment, heat preservation and tempering, the welding stress is eliminated, with high strength and good stability;
2)加工工件由前端送入,操作方便,快捷,工作效率高;2) The processed workpiece is fed from the front end, which is convenient, fast and efficient to operate;
3)电脑控制气动夹钳,气动压板,装夹稳固,速度快,耗电少;3) Computer-controlled pneumatic clamps, pneumatic pressure plate, stable clamping, fast speed, and low power consumption;
4)工作面整体热处理,经精密碾磨,平整性好,硬度高,设有独立调节位,保证其切削精度可控制在0.02m;4) The overall heat treatment of the working face, after precision grinding, has good flatness and high hardness, and is equipped with an independent adjustment position to ensure that the cutting accuracy can be controlled at 0.02m;
5)三轴采用伺服驱动,移动力矩大,加减速快定位迅速,进刀精准;5) The three-axis is driven by servo, with large moving torque, fast acceleration and deceleration, rapid positioning, and precise feeding;
6)采用大螺距多牙口滚珠丝杠传动,刚性强,阻力小,大幅度提高能效,节省能源;6) It adopts large-pitch multi-thread ball screw transmission, which has strong rigidity and low resistance, greatly improves energy efficiency and saves energy;
7)机床提供两种切削方式,合金刀刨削和白光刀刨削,合金刀刨削大幅提高刨槽效率,特别是针对材质较硬的不锈钢,简化操作工人的技术难度;白光刀刨削适合材质较软的铁、铜、铝、复合板等,效率高,刀具成本低。7) The machine tool provides two cutting methods, alloy knife planing and white light knife planing. Alloy knife planing greatly improves the planing efficiency, especially for hard stainless steel, which simplifies the technical difficulty of operators; white light knife planing is suitable for Soft iron, copper, aluminum, composite board, etc., with high efficiency and low tool cost.
8)独立气动压压料装置,新款加宽型压板,使工件装夹更加牢固平整,使得0.5mm厚度的板都能够正常切削。8) The independent pneumatic pressing device and the new widened pressing plate make the workpiece clamping more firm and smooth, so that the plate with a thickness of 0.5mm can be cut normally.
附图说明Description of drawings
图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为本实用新型中前视架体的立体图;Fig. 3 is the perspective view of the front view frame body in the utility model;
图4为本实用新型中工作台装置的立体图;Fig. 4 is the perspective view of workbench device in the utility model;
图5为本实用新型中工作台的立体图;Fig. 5 is the perspective view of workbench in the utility model;
图6为本实用新型中工作台的后视图;Fig. 6 is the back view of workbench in the utility model;
图7为本实用新型中工作台的侧视图;Fig. 7 is the side view of workbench in the utility model;
图8为本实用新型中工作台装置中前压板装置的立体图;Fig. 8 is a perspective view of the front platen device in the workbench device of the present invention;
图9为本实用新型中工作台装置中前托料装置的立体图;Fig. 9 is a perspective view of the front supporting device in the workbench device of the present invention;
图10本实用新型中工作台装置中前托料装置的侧视图;Fig. 10 is a side view of the front supporting device in the workbench device of the present utility model;
图11本实用新型中工作台装置中后托料的立体图;Fig. 11 is a perspective view of the rear support material in the workbench device in the utility model;
图12为图11中的A部放大图;Fig. 12 is an enlarged view of part A in Fig. 11;
图13为本实用新型中工作台装置中后托料的上半部未安装滚珠和毛刷的剖断示意图;Fig. 13 is a cut-away schematic diagram of the upper half of the back supporting material in the workbench device of the present invention without installing balls and hair brushes;
图14为本实用新型后挡料的立体图;Fig. 14 is a perspective view of the back gauge of the utility model;
图15为本实用新型中后挡料架的立体图;Fig. 15 is a perspective view of the rear stopper in the utility model;
图16为本实用新型中后挡料横梁装置的立体图;Fig. 16 is a perspective view of the rear gauge beam device in the utility model;
图17为本实用新型中后挡料夹钳装置的立体图;Fig. 17 is a perspective view of the back gauge clamp device in the utility model;
图18为本实用新型中后挡料夹钳装置的侧视;Fig. 18 is a side view of the back gauge clamp device in the utility model;
图19为本实用新型中的压板横梁装置的立体图;Fig. 19 is a perspective view of the pressing plate beam device in the utility model;
图20为本实用新型中的压板横梁装置的侧视图;Fig. 20 is a side view of the pressing plate beam device in the utility model;
图21为本实用新型压板横梁装置中的压板装置的立体图;Fig. 21 is a perspective view of the pressing plate device in the pressing plate beam device of the present invention;
图22为本实用新型压板横梁装置中的压板装置的侧视图;Fig. 22 is a side view of the pressing plate device in the pressing plate beam device of the present invention;
图23为本实用新型中刀架装置的立体图;Fig. 23 is a perspective view of the knife rest device in the utility model;
图24为本实用新型中刀架装置的主视图;Fig. 24 is the front view of the knife rest device in the utility model;
图25为本实用新型中Z轴装置的立体图;Fig. 25 is a perspective view of the Z-axis device in the utility model;
图26为本实用新型中Z轴装置的主视图;Fig. 26 is the front view of the Z-axis device in the utility model;
图27为本实用新型中系统控制装置的立体图。Fig. 27 is a perspective view of the system control device in the present invention.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、技术特征、实用新型目的与技术效果易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, technical features, purpose of the utility model and technical effect of the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
如图1和图2所示,为本实用新型的一种立式开槽机19,包括左墙体191、右墙体192、工作台装置17、压板横梁装置20、刀架横梁193以及后挡料;所述工作台装置17设于所述左墙体191和右墙体192之间的底部;所述压板横梁装置20设于所述工作台18的上方;所述刀架横梁193设于所述压板横梁装置20的上方。As shown in Fig. 1 and Fig. 2, it is a kind of vertical slotting machine 19 of the present utility model, comprises left wall body 191, right wall body 192, workbench device 17, pressure plate crossbeam device 20, knife rest crossbeam 193 and rear Block material; the workbench device 17 is located at the bottom between the left wall 191 and the right wall 192; the platen beam device 20 is located above the workbench 18; the knife rest beam 193 is provided Above the platen beam device 20 .
如图3,在所述左墙体191和右墙体192的外侧均开设有一扇电器箱门194。左墙体191和右墙体192的背面还设有散热风扇孔和总电源开关固定孔。As shown in FIG. 3 , an electrical box door 194 is provided on the outside of the left wall 191 and the right wall 192 . The backs of the left body of wall 191 and the right body of wall 192 are also provided with cooling fan holes and main power switch fixing holes.
工作台装置17、压板横梁装置20和刀架横梁193可拆卸的设于所述左墙体191和右墙体192之间。The workbench device 17 , the platen beam device 20 and the knife rest beam 193 are detachably arranged between the left wall body 191 and the right wall body 192 .
如图4和图5所示,在所述工作台装置17的两端设有与左墙体191和右墙体192相接的连接件180;在该两端的连接件180上均开设有多个连接孔181,通过螺栓穿过上述连接孔181实现与左墙体191和右墙体192的可拆卸相接,便于左墙体191和右墙体192与左墙体191和右墙体192的组装和拆卸。As shown in Figures 4 and 5, the two ends of the workbench device 17 are provided with connecting pieces 180 connected with the left wall 191 and the right wall 192; A connecting hole 181, through the above-mentioned connecting hole 181 by bolts to achieve detachable connection with the left wall 191 and the right wall 192, so that the left wall 191 and the right wall 192 can be connected with the left wall 191 and the right wall 192 assembly and disassembly.
如图4和图5所示,本实用新型中的工作台装置17包括工作台18、多个后托料15和前托料装置16,所述后托料15设于所述工作台的背面;所述前托料装置16滑动的设于所述工作台的正面。As shown in Figure 4 and Figure 5, the workbench device 17 in the utility model comprises a workbench 18, a plurality of rear supporting materials 15 and a front supporting material device 16, and the rear supporting materials 15 are arranged on the back side of the described workbench ; The front holding device 16 is slidably located on the front of the workbench.
如图5,本实用新型中的工作台18的两端设有与开槽机机架相接的连接件180;在该两端的连接件180上均开设有多个连接孔181,通过螺栓穿过上述连接孔181实现与左墙体191和右墙体192的可拆卸相接,便于左墙体191和右墙体192与工作台18的组装和拆卸。As shown in Figure 5, the two ends of the workbench 18 in the utility model are provided with the connecting piece 180 that joins with the slotting machine frame; All offer a plurality of connecting holes 181 on the connecting piece 180 at these two ends, pass through by bolt The detachable connection with the left wall 191 and the right wall 192 is realized through the connecting hole 181 , which facilitates the assembly and disassembly of the left wall 191 and the right wall 192 with the workbench 18 .
如图6、图7以及图8,位于工作台18的上表面设有前压板装置182和定位板183,定位板183通过螺栓固定在工作台的左端上表面,前压板装置182位于右端的上表面,在两者之间放置工件。其中定位板183用于顶住工件的尾部防止工件超前移动;前压板装置182起到防止在刨削工件时头边翘折、压住工件的作用。As shown in Figure 6, Figure 7 and Figure 8, the upper surface of the workbench 18 is provided with a front platen device 182 and a positioning plate 183, the positioning plate 183 is fixed on the upper surface of the left end of the workbench by bolts, and the front platen device 182 is located on the upper surface of the right end. surface, with the workpiece in between. Wherein the positioning plate 183 is used to withstand the tail of the workpiece to prevent the workpiece from moving ahead; the front platen device 182 plays the role of preventing the head edge from warping and pressing the workpiece when planing the workpiece.
如图8,本实用新型的前压板装置182包括前压板安装座1821、前压板1822和气缸1823,前压板1822的一端铰接在所述前压板安装座1821的上部,可以进行上下摆动,从而达到压紧工件的目的。As shown in Figure 8, the front platen device 182 of the present utility model includes a front platen mount 1821, a front platen 1822, and a cylinder 1823. One end of the front platen 1822 is hinged on the top of the front platen mount 1821 and can swing up and down, thereby achieving The purpose of pressing the workpiece.
如图5,在工作台18的正面设有前托料直线导轨副184,该前托料直线导轨副184通过螺栓固定在工作台正面的上部,用于安装前托料装置,使其在上进行来回移动。As shown in Figure 5, a front supporting linear guide rail pair 184 is provided on the front of the workbench 18, and the front supporting linear guide rail pair 184 is fixed on the upper part of the front of the workbench by bolts, and is used to install the front supporting device so that it can To move back and forth.
如图6,在所述工作台18的背面设有多个后托料连接孔185、三个后挡料装置连接座186、和四个机架调节板187;本实用新型中的后托料连接孔185用于连接后托料,后挡料装置联接座186用于连接后挡料。As shown in Figure 6, the back side of the workbench 18 is provided with a plurality of rear supporting material connection holes 185, three rear stopper device connection seats 186, and four frame adjustment plates 187; the rear supporting material in the utility model The connection hole 185 is used to connect the back gauge, and the rear gauge device connection seat 186 is used to connect the back gauge.
如图7,本实用新型中的气缸1823置于所述工作台18的内部,控制上述前压板1822的压紧和抬起,通过气缸的活塞杆与所述前压板1822的另一端相接,实现上述的控制动作。As shown in Figure 7, the cylinder 1823 in the utility model is placed inside the workbench 18 to control the pressing and lifting of the above-mentioned front pressing plate 1822, and the piston rod of the cylinder is connected with the other end of the front pressing plate 1822, Realize the above-mentioned control action.
后托料连接孔185位于工作台背面的上部,所述后挡料装置连接座186和机架调节板187位于工作台背面的下部,其中后挡料装置连接座186位于机架调节板187的上方,所述机架调节板187靠近工作台18的底部设置。The back support connecting hole 185 is located at the top of the back of the workbench, and the back gauge device connection seat 186 and the frame adjustment plate 187 are located at the bottom of the workbench back, wherein the back gauge device connection seat 186 is located at the bottom of the frame adjustment plate 187. Above, the frame adjustment plate 187 is disposed near the bottom of the workbench 18 .
在所述机架调节板187上设有调节部件189,本实施例中的调节部件为螺栓,当然其他能实现调节的部件均可。所述螺栓通过螺纹方式螺接在机架调节板187开设的螺孔内,通过四个机架调节板187能够实现对机架的水平位置调节。An adjusting component 189 is arranged on the frame adjusting plate 187, and the adjusting component in this embodiment is a bolt, and of course other components that can realize adjustment are acceptable. The bolts are threadedly connected in the screw holes provided by the frame adjusting plates 187, and the horizontal position adjustment of the frame can be realized through the four frame adjusting plates 187.
本实用新型中的工作台可拆卸的安装在立式开槽机机架的内侧,便于拆卸和安装,其结构稳定、不易变形;其上表面设有固定工件的前压板装置和定位板,防止工件在加工时晃动,增加了工件加工时的稳定性。The workbench in the utility model is detachably installed on the inner side of the frame of the vertical slotting machine, which is convenient for disassembly and installation, and its structure is stable and not easily deformed; its upper surface is provided with a front platen device and a positioning plate for fixing the workpiece to prevent The workpiece shakes during processing, which increases the stability of the workpiece during processing.
如图9和图10,本实用新型的前托料装置16,包括前托料161、前托料滑块连接座162和设于前托料滑块连接座162一端面的前托料座163,前托料滑块连接座162设于直线导轨副184上,并在其移动。As shown in Fig. 9 and Fig. 10, the front supporting device 16 of the present utility model includes a front supporting material 161, a front supporting material slider connecting seat 162 and a front supporting material seat 163 located on one end surface of the front supporting material sliding block connecting seat 162 , The front supporting slide block connection seat 162 is located on the linear guide rail pair 184 and moves there.
在所述前托料座163的正面开设有一槽口1631,前托料161的一端伸入至该槽口1631内,并且在靠近槽口1631前托料座163的上面设有螺栓孔,侧面设有销孔,通过螺栓孔置入前托锁紧螺栓1632、销孔置入前托料连接销1633,将前托料161固定在前托料座163上。A notch 1631 is provided on the front of the front holder 163, and one end of the front holder 161 extends into the notch 1631, and a bolt hole is provided on the front holder 163 close to the notch 1631, and the side A pin hole is provided, and the front bracket locking bolt 1632 is inserted through the bolt hole, and the front bracket connecting pin 1633 is inserted into the pin hole, so that the front bracket 161 is fixed on the front bracket 163 .
前托料座163通过螺栓固定在前托料滑块连接座162的正面,在前托料滑块连接座162的背面设有一滑块1621,用于连接立式开槽机工作台前部的直线导轨,通过前托料滑块连接座可以调整本装置在工作台的位置。The front support material seat 163 is fixed on the front of the front support material slide block connecting seat 162 by bolts, and a slide block 1621 is arranged on the back side of the front support material slide block connection seat 162, which is used to connect the front part of the vertical slotting machine workbench. The linear guide rail can adjust the position of the device on the workbench through the connecting seat of the front support slider.
为确保工作中本实用新型的滑动,在前托料滑块连接座162的正面下部,设有一固定手柄1622,将本实用新型进行定位。In order to ensure the sliding of the utility model in the work, the front lower part of the front supporting slide block connecting seat 162 is provided with a fixed handle 1622, and the utility model is positioned.
本实用新型中的前托料装置16用于托举立式开槽机加工的工件,一般同排固定安装多个在立式开槽机工作台18的前部,并通过前托料滑块连接座162调整本装置在工作台18的位置,其安装的数量根据立式开槽机的型号而定。The front supporting device 16 in the utility model is used to lift the workpiece processed by the vertical slotting machine. Generally, a plurality of them are fixedly installed on the front of the vertical slotting machine workbench 18 in the same row, and pass through the front supporting slide block. Connecting seat 162 adjusts the position of this device on workbench 18, and the quantity of its installation is determined according to the model of vertical slotting machine.
本实用新型前托料的上表面设有至少一组前托料滚珠164和至少一组前托料毛刷165。所述每组前托料滚珠164和每组前托料毛刷165沿前托料的长度方向相邻交错的设置。The upper surface of the front supporting material of the utility model is provided with at least one group of front supporting material balls 164 and at least one group of front supporting material brushes 165 . Each group of front-supporting material balls 164 and each group of front-supporting material brushes 165 are arranged adjacently and staggered along the length direction of the front-supporting material.
所述每组前托料滚珠164包括多个滚珠166,相邻滚珠166之间等间距排列;所述每组前托料毛刷165包括多个毛刷167,相邻毛刷167之间等间距的排列,上述相邻滚珠166、毛刷167之间的距离可根据前托料装置16的长度而定。The front supporting material ball 164 of each group includes a plurality of balls 166, and the adjacent balls 166 are equally spaced; The arrangement of pitches, the distance between the above-mentioned adjacent balls 166 and brushes 167 can be determined according to the length of the front material holding device 16 .
为便于将上述滚珠166和毛刷167安装在前托料装置16的上表面;在所述前托料16的上表面开设有两排安装孔160,相邻安装孔160之间交错开设;其中一排安装孔内置滚珠166,另外一排安装孔内置毛刷167。For the convenience of installing the above-mentioned balls 166 and brushes 167 on the upper surface of the front supporting device 16; two rows of mounting holes 160 are provided on the upper surface of the front supporting material 16, and adjacent mounting holes 160 are staggered; Balls 166 are built into one row of mounting holes, and brushes 167 are built into another row of mounting holes.
滚珠166置于一滚珠安装板内,所述滚珠安装板通过螺栓固定在所述安装孔160内。毛刷167置于一毛刷安装板内,所述毛刷安装板通过螺栓固定于所述安装孔160内。The balls 166 are placed in a ball mounting plate, and the ball mounting plate is fixed in the mounting hole 160 by bolts. The brush 167 is placed in a brush installation plate, and the brush installation plate is fixed in the installation hole 160 by bolts.
该前托料装置置于立式开槽机的工作台前部的直线导轨副上,并排设置多个用于托举加工中的工件,通过前托料滑块连接座可以调整本装置的位置,调整后使用前托料固定手柄将其锁紧;由于在前托料的上表面设有多个滚珠和毛刷,形成一由多个滚珠和毛刷的平面,一方面便于工件在加工中的移动,另一方面避免了工件表面的损伤。The front supporting device is placed on the linear guide pair at the front of the workbench of the vertical slotting machine, and a plurality of workpieces are arranged side by side for lifting the workpiece in processing. The position of the device can be adjusted through the connecting seat of the front supporting slider. After adjustment, use the front support material fixing handle to lock it; since there are multiple balls and brushes on the upper surface of the front support material, a plane composed of multiple balls and brushes is formed, on the one hand, it is convenient for the workpiece to be processed The movement, on the other hand, avoids damage to the workpiece surface.
如图11和图12,本实用新型的后托料15,在后托料15的首端设有一前固定法兰151和设于其尾端的后固定法兰152。As shown in Fig. 11 and Fig. 12, the back supporting material 15 of the present invention is provided with a front fixing flange 151 and a rear fixing flange 152 at its tail end at the head end of the back supporting material 15.
前固定法兰151和后固定法兰152与所述后托料15一体成型,其上开设有多个螺栓孔153,通过螺栓穿过螺栓孔153,将后托料15与立式开槽机工作台18开设的后托料连接孔185相接。The front fixing flange 151 and the rear fixing flange 152 are integrally formed with the rear supporting material 15, and a plurality of bolt holes 153 are provided on it, through which the bolts pass through the bolt holes 153, and the rear supporting material 15 is connected with the vertical slotting machine. The back supporting material connection hole 185 that workbench 18 offers joins.
本实用新型中的后托料15用于托举立式开槽机加工的工件,一般同排固定安装多个在立式开槽机工作台18的后部,其安装数量根据立式开槽机的型号而定。The rear supporting material 15 in the utility model is used for supporting the workpiece processed by the vertical slotting machine, and generally the same row is fixedly installed on the rear part of the vertical slotting machine workbench 18, and the number of installations is based on the vertical slotting machine. Depends on the model of the machine.
该后托料15还包括至少一组后托料滚珠154和至少一组后托料毛刷155。所述每组后托料滚珠154和每组后托料毛刷155沿后托料的长度方向相邻交错的设置。The rear support material 15 also includes at least one set of rear support material balls 154 and at least one set of rear support material brushes 155 . Each group of rear-supporting balls 154 and each group of rear-supporting brushes 155 are arranged adjacently and staggered along the length direction of the rear-supporting material.
所述每组后托料滚珠154包括多个滚珠156,相邻滚珠156之间等间距排列;所述每组后托料毛刷155包括多个毛刷157,相邻毛刷157之间等间距的排列,上述相邻滚珠156、毛刷157之间的距离可根据后托料15的长度而定。The back supporting material ball 154 of each group includes a plurality of balls 156, and the adjacent balls 156 are equally spaced; The arrangement of pitches, the distance between the above-mentioned adjacent balls 156 and brushes 157 can be determined according to the length of the rear support material 15 .
如图12,为便于将上述滚珠156和毛刷157安装在后托料15的上表面;在所述后托料15的上表面开设有两排安装孔150,相邻安装孔150之间交错开设;其中一排安装孔内置滚珠156,另外一排安装孔内置毛刷157。As shown in Figure 12, for the convenience of installing the above-mentioned balls 156 and brushes 157 on the upper surface of the rear holder 15; two rows of mounting holes 150 are provided on the upper surface of the rear holder 15, and the adjacent installation holes 150 are staggered. Open; wherein a row of mounting holes built-in ball 156, another row of mounting holes built-in brush 157.
如图13,滚珠156置于一滚珠安装座内,所述滚珠安装座通过螺栓固定在所述安装孔150内。毛刷157置于一毛刷安装座内,所述毛刷安装座通过螺栓固定于所述安装孔150内。As shown in FIG. 13 , the ball 156 is placed in a ball mounting seat, and the ball mounting seat is fixed in the mounting hole 150 by bolts. The brush 157 is placed in a brush installation seat, and the brush installation seat is fixed in the installation hole 150 by bolts.
该后托料15置于立式开槽机的工作台18的后部,一般并排设置多个用于托举加工中的工件,由于在后托料的上表面设有多个滚珠和毛刷,形成一由多个滚珠和毛刷的平面,一方面便于工件在加工中的移动,另一方面避免了工件表面的损伤。The back supporting material 15 is placed at the rear of the workbench 18 of the vertical slotting machine, and generally a plurality of workpieces in the lifting process are arranged side by side. , forming a plane composed of multiple balls and brushes, on the one hand, it facilitates the movement of the workpiece during processing, and on the other hand, it avoids damage to the surface of the workpiece.
本实用新型中的刀架横梁193采取与上述工作台装置17一样的连接方式,可拆卸的设于左墙体191和右墙体192之间。The knife rest beam 193 in the utility model adopts the same connection mode as the above-mentioned workbench device 17, and is detachably arranged between the left wall body 191 and the right wall body 192.
如图14,本实用新型中的后挡料7位于工作台装置17的后部,并与其可拆卸的连接,其主要包括后挡料架9和可以在其上进行往复滑动的后挡料横梁装置10。As shown in Figure 14, the back gauge 7 in the utility model is located at the rear of the workbench device 17 and is detachably connected to it, which mainly includes a back gauge frame 9 and a back gauge beam that can slide back and forth on it device 10.
为便于表述本实用新型中的技术方案,本实施例分别对本实用新型中的后挡料架9、后挡料横梁装置10的具体结构进行描述,然后结合两者的结构描述其装配关系和动作原理。In order to facilitate the expression of the technical solution in the utility model, this embodiment describes the specific structures of the rear gauge frame 9 and the rear gauge beam device 10 in the utility model respectively, and then describes their assembly relationship and action in combination with the structures of the two principle.
如图15,本实用新型中的后挡料架9包括三个横向支架91和三个纵向支架92,三个横向支架91和三个纵向支架92组成一方形的架体,其连接处通过脚板焊接在一起。As shown in Fig. 15, the backstop 9 in the utility model comprises three transverse supports 91 and three longitudinal supports 92, and the three transverse supports 91 and the three longitudinal supports 92 form a square frame body, and its joint is passed through the foot plate welded together.
本实用新型的后挡料架9还包括后托料支撑板94、后挡料伺服电机95、后挡料滚珠丝杆副96、后挡料直线导轨副97、后挡料机架调节装置98以及后挡料连接座99。通过连接座与开槽机实现可拆卸连接,便于组装和拆卸。The rear gauge frame 9 of the present utility model also includes a rear gauge support plate 94, a rear gauge servo motor 95, a rear gauge ball screw pair 96, a rear gauge linear guide rail pair 97, and a rear gauge frame adjustment device 98 And backgauge connecting seat 99. The detachable connection between the connecting seat and the slotting machine is realized, which is convenient for assembly and disassembly.
其中后托料支撑板94位于纵向支架92的尾端顶部;所述后挡料伺服电机95设于所述纵向支架92的内侧,并通过皮带与后挡料滚珠丝杆副96进行传动;后挡料滚珠丝杆副96对称的安装在横向支架91的两外侧,为后挡料横梁装置10提供动力。Wherein the rear supporting material support plate 94 is positioned at the tail end top of the longitudinal support 92; the said rear gauge servo motor 95 is arranged on the inner side of the said longitudinal support 92, and is driven by the belt and the rear gauge ball screw pair 96; The gauge ball screw pair 96 is symmetrically installed on both outer sides of the transverse bracket 91 to provide power for the rear gauge beam device 10 .
在其中一个后挡料滚珠丝杆副96的一侧设有一后挡料托链槽961,后挡料托链槽961用于支撑后挡料伺服电机95上的供电电缆及托链。One side of one of the backgauge ball screw pair 96 is provided with a backgauge supporting chain groove 961, and the backgauge supporting chain groove 961 is used to support the power supply cable and the supporting chain on the backgauge servo motor 95.
后挡料直线导轨副97为三个,平行等间距的设于横向支架91的上表面,用于后挡料横梁装置10在其上滑动,移动速度快,定位精准,便于操作。There are three backgauge linear guide rail pairs 97, parallel and equally spaced on the upper surface of the transverse support 91, for the backgauge beam device 10 to slide thereon, with fast moving speed, accurate positioning and easy operation.
后挡料机架调节装置98设于所述三个横向支架91和三个纵向支架92的底部,用于调节后挡料9的水平位置,其包括底座和调节螺母,通过调节螺母与底座之间的间隙,实现后挡料的水平位置调节。The backgauge frame adjustment device 98 is located at the bottom of the three horizontal supports 91 and the three longitudinal supports 92, and is used to adjust the horizontal position of the backgauge 9. It includes a base and an adjusting nut. The gap between them realizes the horizontal position adjustment of the back gauge.
后挡料连接座99为三个位于纵向支架92的最首端,其上均设有用于安装螺栓的安装孔,通过螺栓将本实用新型与开槽机的工作台18上的后挡料装置连接座186相接,以此实现可拆卸的连接。The back gauge connection seat 99 is three most head ends that are positioned at the longitudinal support 92, and is provided with the installation hole that is used to install bolt on it, connects the utility model and the back gauge device on the workbench 18 of slotting machine by bolt. The connection bases 186 meet each other to realize detachable connection.
为了便于装卸运输本实用新型,在纵向支架92的尾端内侧对称设有一对吊耳921,通过吊机便于将本实用新型移动。In order to facilitate loading, unloading and transportation of the utility model, a pair of lifting lugs 921 are symmetrically arranged on the inside of the tail end of the longitudinal support 92, and the utility model is conveniently moved by a crane.
如图16所示,为本实用新型的后挡料横梁装置10,包括后挡料横梁100和多个后挡料夹钳装置11,后挡料横梁100被分为多个安装空间101,所述每个安装空间101内设有一后挡料夹钳装置11。As shown in Figure 16, the back gauge beam device 10 of the present invention includes a back gauge beam 100 and a plurality of back gauge clamp devices 11, the back gauge beam 100 is divided into a plurality of installation spaces 101, so Each installation space 101 is provided with a backgauge clamp device 11 .
后挡料架9与后挡料横梁装置10之间通过如下方式装配于一体:在所述后挡料横梁100的底部设有三个滑块71,该三个滑块71与后挡料直线导轨副97配合,后挡料横梁100通过滑块71可以实现在后挡料直线导轨副97上的往复滑动;位于两端滑块71的外侧设有丝杆螺母座72,该丝杆螺母座72套设在所述后挡料滚珠丝杠副96上,通过后挡料伺服电机95的驱动,带动后挡料横梁100在上述后挡料直线导轨副97上移动。The back gauge frame 9 and the back gauge beam device 10 are assembled in one body in the following manner: three sliders 71 are arranged at the bottom of the back gauge beam 100, and the three sliders 71 are connected to the back gauge linear guide rail The pair 97 cooperates, and the back gauge beam 100 can realize reciprocating sliding on the back gauge linear guide rail pair 97 through the slider 71; the outer sides of the sliders 71 at both ends are provided with a screw nut seat 72, and the screw nut seat 72 Set on the back gauge ball screw pair 96, driven by the back gauge servo motor 95, the back gauge beam 100 is driven to move on the above-mentioned back gauge linear guide rail pair 97.
本实用新型的后挡料横梁装置10通过上述方式与后挡料架滑动相接,移动速度快、进给较为稳定,定位精确。The back gauge crossbeam device 10 of the present utility model is slidingly connected with the back gauge frame through the above-mentioned method, so the moving speed is fast, the feeding is relatively stable, and the positioning is accurate.
如图17和图18所示,本实用新型中的后挡料夹钳装置11包括气缸111和气缸固定座112,所述气缸111的前端设有气缸活塞杆113,气缸111的端盖与所述气缸固定座112铰接。As shown in Figure 17 and Figure 18, the back gauge clamp device 11 in the utility model includes a cylinder 111 and a cylinder holder 112, the front end of the cylinder 111 is provided with a cylinder piston rod 113, the end cover of the cylinder 111 is connected with the cylinder The cylinder holder 112 is hinged.
在所述后挡料横梁100的每个安装空间101正面均开设有一供所述气缸活塞杆113伸出的活塞杆孔102。气缸固定座112固定于所述每个安装空间101的内侧面。上述结构能实现安装拆卸较为方便的效果,并且在后挡料横梁内分多个安装空间供所述夹钳装置安装,相对独立的运行。A piston rod hole 102 through which the piston rod 113 of the cylinder protrudes is opened on the front of each installation space 101 of the back gauge beam 100 . The cylinder fixing seat 112 is fixed on the inner surface of each installation space 101 . The above-mentioned structure can achieve the effect of more convenient installation and disassembly, and a plurality of installation spaces are divided into multiple installation spaces in the back gauge beam for the installation of the clamp device, which can operate relatively independently.
本实用新型中的后挡料夹钳装置11还包括上压板114、下压板115和压板固定座116。压板固定座116的中间为中空的安装缺口117,在安装缺口117的两侧为左、右安装板118;在左、右安装板118之间设有供销轴119穿入的销孔。The backgauge clamp device 11 in the utility model also includes an upper pressing plate 114 , a lower pressing plate 115 and a pressing plate fixing seat 116 . The middle of the pressing plate holder 116 is a hollow mounting gap 117, and the both sides of the mounting gap 117 are left and right mounting plates 118;
上压板114和下压板115位于左安装板和右安装板118之间的安装缺口117内,上压板114位于下压板115的上方,上压板114与销轴119相接,可实现一定角度的转动,以配合下压板115之间的夹紧动作。The upper pressing plate 114 and the lower pressing plate 115 are located in the installation gap 117 between the left mounting plate and the right mounting plate 118, the upper pressing plate 114 is located above the lower pressing plate 115, and the upper pressing plate 114 is connected with the pin shaft 119, which can realize a certain angle of rotation , to cooperate with the clamping action between the lower pressing plates 115 .
在压板固定座116的底部设有供所述活塞杆113伸入的圆孔1131。在所述压板固定座116的底部设有与后挡料横梁相接的多个安装孔1132。A circular hole 1131 for the piston rod 113 to extend into is provided at the bottom of the pressing plate fixing seat 116 . A plurality of installation holes 1132 connected with the rear gauge beam are provided at the bottom of the pressing plate fixing seat 116 .
压板杆110位于安装缺口117内,其一端连接所述上压板114的底部,另一端与所述活塞杆113相接,通过气缸111的伸缩以实现上压板114的夹紧和松弛。The platen rod 110 is located in the mounting notch 117, one end of which is connected to the bottom of the upper platen 114, and the other end is connected to the piston rod 113, and the clamping and loosening of the upper platen 114 is realized by the expansion and contraction of the cylinder 111.
本实用新型中的夹钳装置气缸通过气缸固定座安装在后挡料横梁内,上下压板配合夹住工件,夹紧迅速、效果优良。The cylinder of the clamp device in the utility model is installed in the back gauge beam through the cylinder fixing seat, and the upper and lower pressure plates cooperate to clamp the workpiece, which is fast and effective.
本实用新型中的后挡料夹钳装置通过系统控制气缸进行动作,当气缸收缩时上压板绕压板固定座上的销轴旋转形成杠杆原理产生强压力而压住工件,固定工件较为稳固,不会产生松动;当气缸伸出时即实现迅速抬起,动作迅速、稳定、伸缩性能优越。The backstop material clamp device in the utility model operates through the system control cylinder. When the cylinder shrinks, the upper pressure plate rotates around the pin shaft on the pressure plate fixing seat to form a lever principle to generate strong pressure to press the workpiece, and the fixed workpiece is relatively stable. There will be looseness; when the cylinder is stretched out, it can be lifted quickly, with fast action, stability and excellent telescopic performance.
如图19和图20所示,压板横梁装置20,包括横梁201和多个压板装置21,所述多个压板装置21并排固定于所述横梁201的内部;横梁201的两端设有连接部件202,其上设有多个连接孔203,通过连接孔203配合螺栓,可以将横梁201可拆卸的安装在开槽机的机架内。便于拆卸和安装,在运输和移动的过程中,可将其与工作台、机架之间进行分离装卸。As shown in Figure 19 and Figure 20, the platen beam device 20 includes a beam 201 and a plurality of platen devices 21, and the multiple platen devices 21 are fixed side by side inside the beam 201; the two ends of the beam 201 are provided with connecting parts 202, which is provided with a plurality of connecting holes 203, through which the connecting holes 203 are matched with bolts, and the beam 201 can be detachably installed in the frame of the slotting machine. It is easy to disassemble and install, and it can be loaded and unloaded separately from the workbench and the rack during transportation and movement.
如图21和图22所示,本实用新型中的压板装置21包括气缸211和气缸固定座212,在气缸211的前端设有气缸活塞杆213,在该气缸活塞杆213的头部设有连接头214,气缸211的端盖215与所述气缸固定座212进行铰接。即在气缸固定座212设有缺口,其上开设有销轴孔,端盖215上与其相对处也开设销轴孔,通过销轴插入至该销轴孔内,即实现两者的转动相接。As shown in Figure 21 and Figure 22, the platen device 21 in the utility model includes a cylinder 211 and a cylinder holder 212, a cylinder piston rod 213 is provided at the front end of the cylinder 211, and a connecting rod 213 is provided at the head of the cylinder piston rod 213. The head 214, the end cover 215 of the cylinder 211 are hinged with the cylinder fixing seat 212. That is, a gap is provided on the cylinder fixing seat 212, and a pin hole is provided on it, and a pin hole is also provided on the end cover 215 opposite to it, and the pin is inserted into the pin hole to realize the rotation of the two. .
本实用新型中的压板装置21还包括一压板216和压板固定座217;所述压板216的前端为压板头2161,尾端为压板杆2162。压板头2161的前部的厚度小于等于后部的厚度。通过该压板头2161将工件压住。The pressing plate device 21 in the utility model also includes a pressing plate 216 and a pressing plate fixing seat 217; the front end of the pressing plate 216 is a pressing plate head 2161, and the tail end is a pressing plate rod 2162. The thickness of the front portion of the platen head 2161 is less than or equal to the thickness of the rear portion. The workpiece is pressed down by the platen head 2161 .
在压板固定座217的底部设有一安装缺口2171,所述压板杆2162的前端铰接在该安装缺口2171内。具体是通过如下方式实现两者之间的转动,即压板杆2162的前端和安装缺口2171相对位置开设有销轴孔,两者通过销轴2172穿过所述销轴孔进行枢接,通过该枢接方式,能实现压板杆2162在该安装缺口2171内的转动。An installation notch 2171 is provided at the bottom of the pressing plate fixing seat 217 , and the front end of the pressing plate rod 2162 is hinged in the installation notch 2171 . Specifically, the rotation between the two is realized in the following way, that is, a pin hole is provided at the relative position between the front end of the pressure plate rod 2162 and the installation notch 2171, and the two are pivotally connected through the pin shaft 2172 through the pin hole. The pivotal connection can realize the rotation of the platen rod 2162 in the installation notch 2171 .
压板杆2162的尾端开设有尾端安装缺口2163,所述活塞杆213的前端设有一连接头214,所述连接头214置于该尾端安装缺口2163内与其枢接,其连接方式与上述压板杆2162的连接方式相同,即安装缺口2163与连接头214相对开设销轴孔,两者通过销轴218穿过所述销轴孔进行枢接,实现转动。The tail end of the pressure plate rod 2162 is provided with a tail end installation gap 2163, and the front end of the piston rod 213 is provided with a connector 214, and the connector 214 is placed in the tail end installation gap 2163 and pivotally connected with it. The connection mode of the pressure plate rod 2162 is the same, that is, the mounting notch 2163 and the connecting head 214 have a pin hole opposite to each other, and the two are pivotally connected through the pin shaft 218 through the pin hole to realize rotation.
本实用新型中的的压板装置安装在压板横梁装置内,气缸通过气缸固定座安装在压板横梁装置内,压板部分伸出在外,用于压住立式开槽机工作台的工件;本实用新型通过系统控制气缸进行动作,当气缸收缩时压板绕压板固定座上的销轴旋转形成杠杆原理产生强压力而压住工件,当气缸伸出时即实现抬起,动作迅速、稳定、伸缩性能优越。The pressing plate device in the utility model is installed in the pressing plate beam device, and the cylinder is installed in the pressing plate beam device through the cylinder fixing seat, and the pressing plate part protrudes outside, and is used to press the workpiece of the vertical slotting machine workbench; the utility model The cylinder is controlled by the system to move. When the cylinder shrinks, the pressure plate rotates around the pin shaft on the pressure plate fixing seat to form a lever principle to generate strong pressure and press the workpiece. When the cylinder is extended, it can be lifted up. The action is fast, stable, and the expansion and contraction performance is excellent. .
如图23和24,本实用新型还包括设于刀架横梁前端的刀架装置12;所述刀架装置12包括刀架平板121、润滑固定板122、X轴伺服电机123、Z轴伺服电机140以及与其相接的Z轴装置14。As shown in Figures 23 and 24, the utility model also includes a knife rest device 12 located at the front end of the knife rest beam; 140 and the Z-axis device 14 connected thereto.
在所述刀架平板121的上表面设有X轴伺服电机固定装置124,所述X轴伺服电机123固定在该X轴伺服电机固定装置124上。在X轴伺服电机固定装置124的一侧设有拖链支架125,用于固定X轴拖链和通信电缆,防止其在开槽时受到损上。An X-axis servo motor fixing device 124 is arranged on the upper surface of the tool rest plate 121 , and the X-axis servo motor 123 is fixed on the X-axis servo motor fixing device 124 . One side of the X-axis servo motor fixing device 124 is provided with a drag chain bracket 125 for fixing the X-axis drag chain and communication cables to prevent them from being damaged during slotting.
在所述刀架平板121开设有一个安装槽,所述Z轴伺服电机140置于该槽内。所述Z轴伺服电机140位于润滑固定板122和X轴伺服电机123之间。润滑固定板122用于固定润滑元件实现机床导轨和齿轮润滑。A mounting slot is opened on the tool rest plate 121, and the Z-axis servo motor 140 is placed in the slot. The Z-axis servo motor 140 is located between the lubrication fixing plate 122 and the X-axis servo motor 123 . The lubricating fixing plate 122 is used to fix the lubricating elements to realize the lubricating of machine tool guide rails and gears.
如图25和图26所示,为本实用新型中的Z轴装置14,其包括刀架支座141、Z轴同步带轮142和Z轴滚珠丝杆143,Z轴滚珠丝杆143置于所述刀架支座141的中部,所述Z轴同步带轮142固定在Z轴滚珠丝杆143的顶头,与Z轴伺服电机140传动相接。通过Z轴伺服电机140带动同步带,同步带与上述Z轴同步带轮142进行传动,实现Z轴滚珠丝杆143动作。As shown in Figure 25 and Figure 26, it is the Z-axis device 14 in the utility model, which includes a tool holder support 141, a Z-axis synchronous pulley 142 and a Z-axis ball screw 143, and the Z-axis ball screw 143 is placed In the middle of the tool post support 141 , the Z-axis synchronous pulley 142 is fixed on the top of the Z-axis ball screw 143 , and connected with the Z-axis servo motor 140 for transmission. The synchronous belt is driven by the Z-axis servo motor 140 , and the synchronous belt is driven by the above-mentioned Z-axis synchronous pulley 142 to realize the movement of the Z-axis ball screw 143 .
Z轴装置14还包括导向体144和滑动体145;所述导向体144固定在刀架支座141的底部;所述滑动体145置于该导向体144内。Z轴滚珠丝杠143与滑动体145的顶部通过螺母相接,滑动体145在其驱动下,使滑动体145在所述导向体144内稳定的实现上、下移动。The Z-axis device 14 also includes a guide body 144 and a sliding body 145 ; the guide body 144 is fixed on the bottom of the tool rest support 141 ; the sliding body 145 is placed in the guide body 144 . The Z-axis ball screw 143 is connected to the top of the sliding body 145 through a nut, and the sliding body 145 is driven by it to make the sliding body 145 move up and down stably in the guide body 144 .
导向体144包括左V型导轨1441和右V型导轨1442,两者的内部相对设有V型的导向槽。滑动体145的两侧设有置入该V型导向槽内滑动的V型滑块1451,该V型滑块1451在左V型导轨1441和右V型导轨1442进行上下移动,移动速度较快,并能进行精确的定位。The guide body 144 includes a left V-shaped guide rail 1441 and a right V-shaped guide rail 1442 , and V-shaped guide grooves are oppositely provided inside the two. Both sides of the sliding body 145 are provided with a V-shaped slider 1451 inserted into the V-shaped guide groove, and the V-shaped slider 1451 moves up and down on the left V-shaped guide rail 1441 and the right V-shaped guide rail 1442, and the moving speed is relatively fast. , and can perform precise positioning.
在左V型导轨1441的外侧设有调整板146,所述调整板146固定在刀架支座1441的底部;左V型导轨1441与调整板146通过调节螺栓147相接。通过调节螺栓147的松紧,能实现左V型导轨1441、右V型导轨1442与V型滑块1451之间的间隙。An adjustment plate 146 is arranged on the outside of the left V-shaped guide rail 1441 , and the adjustment plate 146 is fixed on the bottom of the knife rest support 1441 ; By adjusting the tightness of the bolts 147, the gap between the left V-shaped guide rail 1441, the right V-shaped guide rail 1442 and the V-shaped slider 1451 can be realized.
在调整板146一侧的底部安装一个吹气架148,在所述吹气架148上安装有吹气头1481,通过该吹气头1481可以将加工中所产生的杂物清除,保证刀具在开槽时,工件表面的清洁度。A blowing frame 148 is installed on the bottom of one side of the adjustment plate 146, and a blowing head 1481 is installed on the blowing frame 148, by which the blowing head 1481 can remove the sundries produced in the process to ensure that the cutting tool is When grooving, the cleanliness of the workpiece surface.
在滑动体145的底部设有上刀架149,该上刀架149包括上刀体1491、刀架压板1492和刀架顶块1493。上刀体1491开设有刀具安装槽,用于安装刀具1494;所述刀架压板1492通过螺栓与所述上刀体1491相接;所述刀架顶块1493设于上刀体1491的刀具安装槽的上方。An upper knife rest 149 is provided at the bottom of the sliding body 145 , and the upper knife rest 149 includes an upper knife body 1491 , a knife rest pressing plate 1492 and a knife rest top block 1493 . The upper cutter body 1491 is provided with a tool installation slot for installing the cutter 1494; the tool holder pressure plate 1492 is connected to the upper cutter body 1491 by bolts; above the groove.
本实用新型通过Z轴伺服电机140的带动,使V型滑块1451在左V型导轨1441、右V型导轨1442之间稳定、迅速的滑动,从而带动上刀架149在工件上进行开槽,定位精确、开槽深度误差小,并配合其上设置的吹气头,保证工件表面的清洁度,进一步提高了其开槽效率。The utility model is driven by the Z-axis servo motor 140, so that the V-shaped slider 1451 slides stably and rapidly between the left V-shaped guide rail 1441 and the right V-shaped guide rail 1442, thereby driving the upper tool rest 149 to slot on the workpiece , accurate positioning, small error of slotting depth, and the air blowing head set on it can ensure the cleanliness of the workpiece surface and further improve the slotting efficiency.
如图27,在本实用新型的右墙体上设有一用于控制开槽机运行的系统控制装置22,包括系统控制部件221,还包括吊臂222、按钮面板部件223、连接臂224以及转动扶手225。As shown in Figure 27, a system control device 22 for controlling the operation of the slotting machine is provided on the right wall of the utility model, including a system control part 221, a boom 222, a button panel part 223, a connecting arm 224 and a rotating Armrest 225.
在吊臂222的两端设有第一连接件2221和第二连接件2222;所述第一连接件2221与开槽机的机架相接,第二连接件2222与所述系统控制装置22相接。在第一连接件2221和第二连接件2222上均开设有螺纹孔,通过螺纹孔与螺钉配合,可将其与机架、系统控制部件相连接。The two ends of the boom 222 are provided with a first connecting piece 2221 and a second connecting piece 2222; connect. Both the first connecting piece 2221 and the second connecting piece 2222 are provided with threaded holes, which can be connected with the frame and system control components by cooperating with screws through the threaded holes.
本实用新型中的吊臂222包括水平吊臂2223和竖直吊臂2224,所述水平吊臂2223和竖直吊臂2224之间通过旋转弯管2225相接为一体结构。第一连接件2221设于水平吊臂2223的一端,第二连接件2222设于竖直吊臂2224的一端。水平吊臂2223通过第一连接件2222固定在机架上,竖直吊臂2224通过旋转弯管2225可以实现转动。The boom 222 in the utility model includes a horizontal boom 2223 and a vertical boom 2224, and the horizontal boom 2223 and the vertical boom 2224 are connected by a rotating elbow 2225 to form an integrated structure. The first connecting part 2221 is arranged at one end of the horizontal boom 2223 , and the second connecting part 2222 is arranged at one end of the vertical boom 2224 . The horizontal boom 2223 is fixed on the frame through the first connecting piece 2222, and the vertical boom 2224 can be rotated through the swivel elbow 2225.
按钮面板部件223位于系统控制部件221的下方,并通过连接臂224与系统控制部件221相接;两者转动扶手225设于所述按钮面板部件223的底部,用于转动整个竖直吊臂2224的位置,从而便于操作系统控制部件221和按钮面板部件223。Button panel part 223 is positioned at the below of system control part 221, and joins with system control part 221 by connecting arm 224; position, thereby facilitating the operating system control part 221 and the button panel part 223.
本实用新型中的系统控制部件221包括壳体2211、设于壳体2211正面的显示屏2212以及位于显示屏2212一侧的设定按钮2213,通过设定按钮2213输入需要加工工件的基本参数,以及相关的调试数据。The system control part 221 in the utility model includes a housing 2211, a display screen 2212 located on the front of the housing 2211, and a setting button 2213 located on one side of the display screen 2212. The basic parameters of the workpiece to be processed are input through the setting button 2213, and associated debug data.
按钮面板部件223的正面设有多个控制按钮2231,通过控制按钮2231对开槽机的相关装置实现多种动作控制,比如暂停、急停、照明等。The front of the button panel part 223 is provided with a plurality of control buttons 2231, through the control buttons 2231 the relevant devices of the slotting machine are realized to control various actions, such as pause, emergency stop, lighting and the like.
本实用新型还包括一移动式操作台装置23,所述移动式操作台23装置包括底座231、设于底座231上的支座232以及位于支座232顶部的操作台233;所述底座231内设有脚踏开关。The utility model also includes a mobile operating table device 23, the mobile operating table 23 device includes a base 231, a support 232 located on the base 231 and an operating table 233 at the top of the support 232; With foot switch.
综上所述仅为本实用新型较佳的实施例,并非用来限定本实用新型的实施范围。即凡依本实用新型申请专利范围的内容所作的等效变化及修饰,皆应属于本实用新型的技术范畴。In summary, the above are only preferred embodiments of the present utility model, and are not intended to limit the implementation scope of the present utility model. That is, all equivalent changes and modifications made according to the patent scope of the utility model should belong to the technical category of the utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520643233.3U CN204867594U (en) | 2015-08-24 | 2015-08-24 | Vertical slotting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520643233.3U CN204867594U (en) | 2015-08-24 | 2015-08-24 | Vertical slotting machine |
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| CN204867594U true CN204867594U (en) | 2015-12-16 |
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| CN201520643233.3U Expired - Lifetime CN204867594U (en) | 2015-08-24 | 2015-08-24 | Vertical slotting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127497A (en) * | 2015-08-24 | 2015-12-09 | 上海春田机械有限公司 | Vertical grooving machine |
| CN110434382A (en) * | 2019-09-09 | 2019-11-12 | 上海恒力锻压机床有限公司 | A kind of movable gantry plane two-way opened scouring machine and its working method |
-
2015
- 2015-08-24 CN CN201520643233.3U patent/CN204867594U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127497A (en) * | 2015-08-24 | 2015-12-09 | 上海春田机械有限公司 | Vertical grooving machine |
| CN110434382A (en) * | 2019-09-09 | 2019-11-12 | 上海恒力锻压机床有限公司 | A kind of movable gantry plane two-way opened scouring machine and its working method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191209 Address after: 215411 Jiangsu province Suzhou city Taicang town of Chengxiang city science and Technology Industrial Park Sheng Jing Road Patentee after: Ruitie Machine Tool (Suzhou) Co.,Ltd. Address before: 201317 Shanghai hangtou town Pudong New Area Airlines 144-164 Road No. 2 Patentee before: SHANGHAI CHUNT MACHINERY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20151216 |
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| CX01 | Expiry of patent term |