CN204866171U - Novel high gradient medium -intensity magnetic separator of permanent magnetism - Google Patents
Novel high gradient medium -intensity magnetic separator of permanent magnetism Download PDFInfo
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Abstract
本实用新型涉及湿式磁选机选矿设备,特别涉及一种新型永磁高梯度中磁磁选机。包括外机架、内机架、动力部件、输料管组件、磁选筒组件、进矿斗、磁选筒倾角调节装置、尾矿斗、精矿斗和水质过滤器,内机架设置在外机架上,内机架上设置有磁选筒组件。输料管组件设置在磁选筒组件内,输料管组件连通磁选筒组件,输料管组件一端与进矿斗连接,另一端与精矿斗连接,在输料管组件下方还设有尾矿斗,动力部件设置在磁选筒组件靠近进矿斗一端,水质过滤器设置在靠近精矿斗一端。上述磁选机磁场强度高,磁系使用寿命长。磁场梯度高,磁场分选区域大。具有很好的节能、节水性能,设备运行成本极低。
The utility model relates to a wet magnetic separator ore dressing equipment, in particular to a novel permanent magnetic high gradient medium magnetic separator. Including outer frame, inner frame, power components, material delivery pipe assembly, magnetic separation cylinder assembly, ore feeding hopper, magnetic separation cylinder inclination adjustment device, tailings hopper, concentrate hopper and water quality filter, the inner frame is set outside On the frame, a magnetic separation cartridge assembly is arranged on the inner frame. The feeding pipe assembly is arranged in the magnetic separation cylinder assembly, and the feeding pipe assembly is connected with the magnetic separation cylinder assembly. One end of the feeding pipe assembly is connected with the ore feeding hopper, and the other end is connected with the concentrate hopper. There is also a The tailings hopper, the power part is set at the end of the magnetic separation cylinder assembly close to the ore feeding hopper, and the water quality filter is set at the end close to the concentrate hopper. The above-mentioned magnetic separator has high magnetic field strength and long service life of the magnetic system. The magnetic field gradient is high, and the magnetic field sorting area is large. It has good energy-saving and water-saving performance, and the equipment operation cost is extremely low.
Description
技术领域 technical field
本实用新型涉及湿式磁选机选矿设备,特别涉及一种新型永磁中磁磁选机。 The utility model relates to a wet-type magnetic separator ore dressing equipment, in particular to a novel permanent magnet medium magnetic separator.
背景技术 Background technique
目前国内普通筒式磁选机采用如下结构:在非导磁圆筒内壁上装有永磁磁系,磁筒下部安装矿斗,矿浆从矿斗进矿端流入,矿浆中的磁性物被吸附在磁筒表面,随着磁筒转动进入精矿斗,矿浆中的非磁性物由下部出矿管流出,由于结构上限制,这种筒式磁选机磁路短,磁性矿物(特别是弱磁性矿物)不容易选别,磁场梯度不能很高,因为磁场梯度过高,会造成磁性矿物卸矿困难。 At present, the domestic ordinary drum magnetic separator adopts the following structure: a permanent magnetic system is installed on the inner wall of the non-magnetic cylinder, and the ore bucket is installed at the bottom of the magnetic cylinder. On the surface of the magnetic cylinder, as the magnetic cylinder rotates and enters the concentrate hopper, the non-magnetic substances in the pulp flow out from the lower outlet pipe. Due to structural limitations, the magnetic circuit of this drum type magnetic separator is short, and the magnetic minerals (especially weak magnetic Minerals) are not easy to sort, and the magnetic field gradient cannot be very high, because if the magnetic field gradient is too high, it will cause difficulty in unloading magnetic minerals.
实用新型内容 Utility model content
基于此,有必要针对传统筒式磁选机磁路短,磁性矿物(特别是弱磁性矿物)不容易选别,磁场梯度不能很高,因为磁场梯度过高,会造成磁性矿物卸矿困难的问题,提供一种新型永磁高梯度中磁磁选机。 Based on this, it is necessary to focus on the short magnetic circuit of the traditional drum magnetic separator, the difficulty of sorting magnetic minerals (especially weak magnetic minerals), and the magnetic field gradient cannot be very high, because the magnetic field gradient is too high, which will cause difficulty in unloading magnetic minerals. To solve the problem, a new type of permanent magnet high gradient medium magnetic separator is provided.
一种新型永磁高梯度中磁磁选机,包括外机架、内机架、动力部件、输料管组件、磁选筒组件、进矿斗、磁选筒倾角调节装置、尾矿斗、精矿斗和水质过滤器,内机架设置在外机架上,内机架上设置有磁选筒组件。 A new type of permanent magnet high-gradient medium magnetic separator, including outer frame, inner frame, power components, material delivery pipe assembly, magnetic separation cylinder assembly, ore feeding bucket, magnetic separation cylinder inclination adjustment device, tailings bucket, The concentrate hopper and the water quality filter, the inner frame is arranged on the outer frame, and the magnetic separation cylinder assembly is arranged on the inner frame.
输料管组件设置在磁选筒组件内,输料管组件连通磁选筒组件,输料管组件一端与进矿斗连接,另一端与精矿斗连接,在输料管组件下方还设有尾矿斗,动力部件设置在磁选筒组件靠近进矿斗一端,水质过滤器设置在靠近精矿斗一端。 The feeding pipe assembly is arranged in the magnetic separation cylinder assembly, and the feeding pipe assembly is connected with the magnetic separation cylinder assembly. One end of the feeding pipe assembly is connected with the ore feeding hopper, and the other end is connected with the concentrate hopper. There is also a The tailings hopper, the power part is set at the end of the magnetic separation cylinder assembly close to the ore feeding hopper, and the water quality filter is set at the end close to the concentrate hopper.
在其中一个实施例中,磁选筒组件包括磁系结构、磁选筒、连接法兰、外筒法兰、轴承座和橡胶密封垫。 In one embodiment, the magnetic separation cylinder assembly includes a magnetic system structure, a magnetic separation cylinder, a connecting flange, an outer cylinder flange, a bearing seat and a rubber sealing gasket.
其中,磁系结构设置在磁选筒外,磁选筒上设有外筒法兰与连接法兰,外筒法兰与连接法兰的连接处设有橡胶密封垫,轴承座设置在磁选筒与输料管组件的连接处,所述磁选筒内壁装有介质网板。 Among them, the magnetic system structure is set outside the magnetic separation cylinder, and the magnetic separation cylinder is provided with an outer cylinder flange and a connecting flange. At the joint between the cylinder and the delivery pipe assembly, the inner wall of the magnetic separation cylinder is equipped with a medium screen.
在其中一个实施例中,磁系结构包括磁系固定板、永磁磁块、磁块保护盒、磁系底座。 In one embodiment, the magnetic system structure includes a magnetic system fixing plate, a permanent magnet block, a magnetic block protection box, and a magnetic system base.
磁系底座设置在内机架上,磁系底座上设置有磁系固定板,磁块保护盒设置在磁系固定板上,永磁磁块设置在磁块保护盒内。 The magnetic system base is set on the inner frame, the magnetic system base is provided with a magnetic system fixing plate, the magnetic block protection box is set on the magnetic system fixing plate, and the permanent magnet block is set in the magnetic block protection box.
在其中一个实施例中,磁系底座底端与内机架连接处还设有铰支座与间隙调节座。 In one of the embodiments, a hinge support and a gap adjustment seat are also provided at the connection between the bottom end of the magnetic system base and the inner frame.
在其中一个实施例中,轴承座包括轴承、轴承密封圈、密封圈压盖、轴承压盖和润滑油嘴。 In one of the embodiments, the bearing seat includes a bearing, a bearing sealing ring, a sealing ring gland, a bearing gland and a lubricating oil nipple.
轴承座内设置有轴承与输料管组件连接,轴承上设有轴承密封圈,轴承密封圈外设有密封圈压盖,轴承座外设有轴承压盖,轴承压盖上设有润滑油嘴,润滑油嘴连通至轴承。 The bearing seat is provided with a bearing connected to the material delivery pipe assembly, the bearing is provided with a bearing sealing ring, the bearing sealing ring is provided with a sealing ring cover, the bearing seat is provided with a bearing cover, and the bearing cover is provided with a lubricating oil nipple. The grease fittings are connected to the bearings.
在其中一个实施例中,输料管组件包括水管固定座、输料管、输料管法兰、漂洗水管、卸铁水管、橡胶软管、接料斗、匀矿管和导流板。 In one embodiment, the delivery pipe assembly includes a water pipe fixing seat, a delivery pipe, a delivery pipe flange, a rinsing water pipe, an iron unloading water pipe, a rubber hose, a hopper, a leveling pipe and a deflector.
其中,输料管靠近进矿斗的一端设有匀矿管,匀矿管设置在输料管下方,倾斜一定的角度,在匀矿管下方还设有导流板,输料管中段设有接料斗。 Among them, the end of the feeding pipe close to the ore feeding hopper is provided with a leveling pipe, which is arranged under the feeding pipe at a certain angle. Hopper.
在输料管上方设有水管固定座,水管固定座接有橡胶软管、卸铁水管与漂洗水管,在输料管两端还设有输料管法兰。 A water pipe fixing seat is arranged above the feeding pipe, and the water pipe fixing seat is connected with a rubber hose, an iron unloading water pipe and a rinsing water pipe, and a feeding pipe flange is also arranged at both ends of the feeding pipe.
在其中一个实施例中,磁选筒倾角调节装置包括调节丝杆、调节手轮、支承铰链座、铰链销轴、丝杆套、推力轴承、丝杆套调节座和锁紧螺母。 In one of the embodiments, the inclination adjusting device of the magnetic separation cylinder includes an adjusting screw, an adjusting hand wheel, a supporting hinge seat, a hinge pin, a screw sleeve, a thrust bearing, an adjusting seat of the screw sleeve and a lock nut.
磁选筒倾角调节装置为棒状结构,装置顶端设有支承铰链座,与内机架固定连接,在支承铰链座下方连接铰链销轴,在铰链销轴下方设有调节手轮,调节手轮下方与推力轴承连接,在推力轴承下方连接有丝杆套支承座,丝杆套调节座与外机架固定连接,锁紧螺母设置在丝杆套支承座下方。 The inclination adjustment device of the magnetic separation cylinder is a rod-shaped structure. The top of the device is provided with a support hinge seat, which is fixedly connected with the inner frame. The hinge pin is connected under the support hinge seat. Connected with the thrust bearing, the screw sleeve support seat is connected below the thrust bearing, the screw sleeve adjustment seat is fixedly connected with the outer frame, and the lock nut is arranged under the screw sleeve support seat.
在其中一个实施例中,动力部件包括减速机支架、减速机、电机、小齿轮与大齿轮。 In one of the embodiments, the power component includes a reducer bracket, a reducer, a motor, a pinion and a bull gear.
减速机支架设置在内机架上,减速机与电机设置在减速机支架上。 The reducer support is arranged on the inner frame, and the reducer and the motor are arranged on the reducer support.
电机与减速机连接后与小齿轮连接,小齿轮与大齿轮啮合,大齿轮与磁选筒连接。 After the motor is connected with the reducer, it is connected with the pinion gear, the pinion gear meshes with the large gear, and the large gear is connected with the magnetic separation cylinder.
在其中一个实施例中,内机架与外机架连接处设有内机架转动销轴。 In one of the embodiments, the connection between the inner frame and the outer frame is provided with a rotation pin of the inner frame.
在其中一个实施例中,齿轮与磁选筒上都设有护罩。 In one of the embodiments, both the gear and the magnetic selection cylinder are provided with shields.
根据现场矿物情况及选矿指标要求,磁选筒倾角可以很方便地调节,有利于获得最佳的分选指标。 According to on-site mineral conditions and beneficiation index requirements, the inclination angle of the magnetic separation cylinder can be easily adjusted, which is conducive to obtaining the best separation index.
磁场强度高,磁系使用寿命长。磁系采用钕铁硼强永磁材料。磁系分布经优化设计,滚筒内表面磁场可达到0.6T以上。磁系退磁8年以内不超过5%。 The magnetic field strength is high, and the magnetic system has a long service life. The magnetic system adopts NdFeB strong permanent magnet material. The distribution of the magnetic system is optimized, and the magnetic field on the inner surface of the drum can reach more than 0.6T. The demagnetization of the magnetic system shall not exceed 5% within 8 years.
磁场梯度高,磁选筒内壁装有特殊的磁介质网,大大提高了分选区的磁场梯度,提高了对矿物的捕捉能力,使磁分选粒度下限降低。特别有利于细粒级矿物的回收。 The magnetic field gradient is high, and the inner wall of the magnetic separation cylinder is equipped with a special magnetic medium net, which greatly increases the magnetic field gradient in the separation area, improves the ability to capture minerals, and reduces the lower limit of magnetic separation particle size. It is especially beneficial to the recovery of fine-grained minerals.
磁场分选区域大。矿物流过整个滚筒内壁,分选区域的路径长,增加了对磁介质的接触机会,回收率高,选矿效果好。 The magnetic field sorting area is large. Minerals flow through the entire inner wall of the drum, and the path of the separation area is long, which increases the chance of contacting the magnetic medium, the recovery rate is high, and the beneficiation effect is good.
磁系使用寿命长。磁系不与矿浆直接接触,避免了磁系腐蚀和给矿冲刷磨损现象,增加了磁系使用寿命。 The magnetic system has a long service life. The magnetic system is not in direct contact with the ore pulp, which avoids the corrosion of the magnetic system and the erosion and wear of the ore feeding, and increases the service life of the magnetic system.
介质网不会出现堵塞、跑料的现象。 The media network will not be blocked or run out of materials.
具有很好的节能、节水性能。该设备比同类电磁强磁机节能80%以上,设备运行成本极低。 It has good energy saving and water saving performance. This equipment saves more than 80% energy than similar electromagnetic strong magnetic machines, and the operating cost of the equipment is extremely low.
附图说明 Description of drawings
图1为设备结构主视图。 Figure 1 is the front view of the equipment structure.
图2为设备结构右视图。 Figure 2 is a right view of the device structure.
图3为设备结构左视图。 Figure 3 is a left view of the device structure.
图4为设备结构俯视图。 Figure 4 is a top view of the device structure.
图5为磁选筒组件结构主视图。 Fig. 5 is a front view of the structure of the magnetic separation cylinder assembly.
图6为图5中A部分的局部放大图。 FIG. 6 is a partially enlarged view of part A in FIG. 5 .
图7为图5中B部分的局部放大图。 FIG. 7 is a partially enlarged view of part B in FIG. 5 .
图8为输料管组件结构主视图。 Fig. 8 is a front view of the structure of the delivery pipe assembly.
图9为输料管组件结构左视图。 Fig. 9 is a left view of the structure of the delivery pipe assembly.
图10为磁选筒倾角调节装置左视图。 Fig. 10 is a left side view of the magnetic separation cylinder inclination adjustment device.
图11为磁选筒倾角调节装置主视图。 Fig. 11 is a front view of the magnetic separation cylinder inclination adjustment device.
图12为磁系结构主视图。 Figure 12 is a front view of the magnetic system structure.
图13为磁系结构俯视图。 Figure 13 is a top view of the magnetic system structure.
图14为磁系结构左视图。 Figure 14 is a left view of the magnetic system structure.
具体实施方式 Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的首选实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。 In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the present utility model are provided in the accompanying drawings. However, the invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“设置”在另一个元件,它可以是直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连通”另一个元件,它可以是直接连通到另一个元件,或者可能同时存在居中元件。 It should be noted that when an element is referred to as being “disposed” on another element, it may be directly on the other element or there may be an intervening element. When an element is said to be "connected to" another element, it can be directly connected to the other element, or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体实施例的目的,不是旨在于限制本实用新型。 Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terms used herein in the description of the utility model are only for the purpose of describing specific embodiments, and are not intended to limit the utility model.
参照图1、图2和图3,一种新型永磁高梯度中磁磁选机,包括外机架1、内机架2、动力部件、输料管组件8、磁选筒组件9、进矿斗12、磁选筒倾角调节装置13、尾矿斗14、精矿斗15和水质过滤器17,内机架2设置在外机架1上,内机架2上设置有磁选筒组件9。 Referring to Fig. 1, Fig. 2 and Fig. 3, a new type of permanent magnet high-gradient medium-magnetic magnetic separator includes an outer frame 1, an inner frame 2, power components, a material delivery pipe assembly 8, a magnetic separation cylinder assembly 9, and an Mine hopper 12, magnetic separation cylinder inclination adjustment device 13, tailings hopper 14, concentrate hopper 15 and water quality filter 17, inner frame 2 is arranged on outer frame 1, and magnetic separation cylinder assembly 9 is arranged on inner frame 2 .
输料管组件8设置在磁选筒组件9内,输料管组件8连通磁选筒组件9,输料管组件8一端与进矿斗12连接,另一端与精矿斗15连接,在输料管组件8下方还设有尾矿斗14,动力部件设置在磁选筒组件9靠近进矿斗12一端,水质过滤器17设置在靠近精矿斗15一端。 The feeding pipe assembly 8 is arranged in the magnetic separation cylinder assembly 9, and the feeding pipe assembly 8 communicates with the magnetic separation cylinder assembly 9. One end of the feeding pipe assembly 8 is connected with the ore feeding hopper 12, and the other end is connected with the concentrate hopper 15. There is also a tailings hopper 14 under the tube assembly 8 , the power component is set at the end of the magnetic separation cylinder assembly 9 close to the ore feeding hopper 12 , and the water quality filter 17 is set at the end close to the concentrate hopper 15 .
参照图2和图5,优选的,磁选筒组件9包括磁系结构11、磁选筒18、连接法兰19、外筒法兰24、轴承座25和橡胶密封垫28。 Referring to FIG. 2 and FIG. 5 , preferably, the magnetic separation cylinder assembly 9 includes a magnetic system structure 11 , a magnetic separation cylinder 18 , a connecting flange 19 , an outer cylinder flange 24 , a bearing seat 25 and a rubber gasket 28 .
其中,磁系结构11设置在磁选筒18外,磁选筒18上设有外筒法兰24与连接法兰19,外筒法兰24与连接法兰19的连接处设有橡胶密封垫28,轴承座25设置在磁选筒18与输料管组件8的连接处,所述磁选筒18内壁装有介质网板。 Among them, the magnetic system structure 11 is arranged outside the magnetic separation cylinder 18, and the magnetic separation cylinder 18 is provided with an outer cylinder flange 24 and a connecting flange 19, and a rubber gasket is provided at the connection between the outer cylinder flange 24 and the connecting flange 19 28. The bearing seat 25 is arranged at the connection between the magnetic separation cylinder 18 and the material delivery pipe assembly 8, and the inner wall of the magnetic separation cylinder 18 is equipped with a medium screen.
参照图12、图13和图14,优选的,磁系结构11包括磁系固定板46、永磁磁块51、磁块保护盒47、磁系底座48。 Referring to FIG. 12 , FIG. 13 and FIG. 14 , preferably, the magnetic system structure 11 includes a magnetic system fixing plate 46 , a permanent magnet block 51 , a magnetic block protection box 47 , and a magnetic system base 48 .
磁系底座48设置在内机架2上,磁系底座48上设置有磁系固定板46,磁块保护盒47设置在磁系固定板46上,永磁磁块51设置在磁块保护盒47内。永磁块51在磁系固定板46在圆周方向呈梯度分布,从而保证了磁系具有较高的梯度,同时使分选出的磁性物料在非磁选区容易卸矿。 The magnetic system base 48 is arranged on the inner frame 2, the magnetic system base 48 is provided with a magnetic system fixing plate 46, the magnetic block protection box 47 is arranged on the magnetic system fixing plate 46, and the permanent magnet block 51 is arranged on the magnetic block protection box Within 47. The permanent magnet blocks 51 are distributed in a gradient on the magnetic system fixing plate 46 in the circumferential direction, thereby ensuring a higher gradient in the magnetic system, and simultaneously making it easy to unload the separated magnetic materials in the non-magnetic separation area.
参照图12和14,优选的,磁系底座48底端与内机架2连接处还设有铰支座49与间隙调节座50。通过转动间距调节座50上的螺母可使磁系底座48沿铰支座49旋转,从而调整磁系组件3与磁选筒18外壁间隙。 Referring to FIGS. 12 and 14 , preferably, a hinge support 49 and a gap adjustment seat 50 are provided at the connection between the bottom end of the magnetic system base 48 and the inner frame 2 . The magnetic system base 48 can be rotated along the hinge support 49 by turning the nut on the distance adjusting seat 50 , thereby adjusting the gap between the magnetic system assembly 3 and the outer wall of the magnetic separation cylinder 18 .
参照图5、图6和图7,优选的,轴承座25包括轴承26、轴承密封圈21、密封圈压盖22、轴承压盖23和润滑油嘴27。 Referring to FIG. 5 , FIG. 6 and FIG. 7 , preferably, the bearing seat 25 includes a bearing 26 , a bearing sealing ring 21 , a sealing ring gland 22 , a bearing gland 23 and a lubricating oil nipple 27 .
轴承座25设置在磁选筒18与输料管组件8的连接处,轴承座25内设置有轴承26与输料管组件8连接,轴承26上设有轴承密封圈21,轴承密封圈21外设有密封圈压盖22,轴承座25外设有轴承压盖23,轴承压盖23上设有润滑油嘴27,润滑油嘴27连通至轴承26。 The bearing seat 25 is arranged at the junction of the magnetic separation cylinder 18 and the feeding pipe assembly 8, and the bearing seat 25 is provided with a bearing 26 connected with the feeding pipe assembly 8. The bearing 26 is provided with a bearing sealing ring 21, and the bearing sealing ring 21 is A sealing ring gland 22 is provided, and a bearing gland 23 is arranged outside the bearing seat 25 , and a lubricating oil nipple 27 is arranged on the bearing gland 23 , and the lubricating oil nipple 27 is connected to the bearing 26 .
参照图8和图9,优选的,输料管组件8包括水管固定座31、输料管30、输料管法兰29、漂洗水管32、卸铁水管33、橡胶软管34、接料斗35、匀矿管36和导流板37。 Referring to Fig. 8 and Fig. 9, preferably, the feeding pipe assembly 8 includes a water pipe fixing seat 31, a feeding pipe 30, a feeding pipe flange 29, a rinsing water pipe 32, an iron unloading water pipe 33, a rubber hose 34, and a hopper 35 , Homogenizing pipe 36 and deflector 37.
其中,输料管30靠近进矿斗12的一端设有匀矿管36,匀矿管36设置在输料管30下方,倾斜一定的角度,在匀矿管36下方还设有导流板37,输料管30中段设有接料斗35。 Wherein, one end of the feeding pipe 30 close to the ore feeding hopper 12 is provided with a homogenizing pipe 36, and the homogenizing pipe 36 is arranged below the feeding pipe 30, inclined at a certain angle, and a deflector 37 is also provided under the homogenizing pipe 36. , The middle section of the feeding pipe 30 is provided with a receiving hopper 35 .
在输料管30上方设有水管固定座31,水管固定座31接有橡胶软管34、卸铁水管33与漂洗水管32,在输料管30两端还设有输料管法兰29。 A water pipe fixing seat 31 is provided above the feeding pipe 30, and the water pipe fixing seat 31 is connected with a rubber hose 34, an iron unloading water pipe 33 and a rinsing water pipe 32, and a feeding pipe flange 29 is also provided at the feeding pipe 30 two ends.
参照图10和图11,优选的,磁选筒倾角调节装置13包括调节丝杆38、调节手轮39、支承铰链座40、铰链销轴41、丝杆套42、推力轴承43、丝杆套调节座44和锁紧螺母45。 With reference to Fig. 10 and Fig. 11, preferably, the inclination angle adjusting device 13 of the magnetic separation tube comprises an adjusting screw 38, an adjusting hand wheel 39, a supporting hinge seat 40, a hinge pin 41, a screw sleeve 42, a thrust bearing 43, and a screw sleeve Adjust seat 44 and lock nut 45.
磁选筒倾角调节装置13为棒状结构,装置顶端设有支承铰链座40,与内机架2固定连接,在支承铰链座40下方连接铰链销轴41,在铰链销轴41下方设有调节手轮39,调节手轮39下方与推力轴承43连接,在推力轴承43下方连接有丝杆套支承座44,丝杆套调节座44与外机架1固定连接,锁紧螺母45设置在丝杆套支承座44下方。 The magnetic separation tube inclination adjustment device 13 is a rod-shaped structure, the top of the device is provided with a supporting hinge seat 40, which is fixedly connected with the inner frame 2, and the hinge pin 41 is connected below the supporting hinge seat 40, and an adjusting hand is provided below the hinge pin 41. Wheel 39, the bottom of the adjustment hand wheel 39 is connected with the thrust bearing 43, the screw sleeve support seat 44 is connected with the thrust bearing 43, the screw sleeve adjustment seat 44 is fixedly connected with the outer frame 1, and the lock nut 45 is arranged on the screw rod Cover support seat 44 below.
当需要调磁选筒18倾角时,首先松开锁紧螺母45,再转动调节手轮39,与调节手轮39相套的调节丝杆38上升(顺时针转动手轮)或下降(逆时针转动手轮),相应地与调节丝杆38相连的支承铰链座40上升或下降,从而带动与支承铰链座40相连的内机架2槽钢上升或下降。 When it is necessary to adjust the inclination of the magnetic selection cylinder 18, first loosen the lock nut 45, then turn the adjustment handwheel 39, and the adjustment screw 38 that is set with the adjustment handwheel 39 rises (rotate the handwheel clockwise) or descends (counterclockwise) Turn the handwheel), and the support hinge seat 40 connected to the adjustment screw mandrel 38 rises or falls accordingly, thereby driving the inner frame 2 channel steel connected to the support hinge seat 40 to rise or fall.
由于磁选筒组件安装在内机架2上,并通过内机架2内机架转动销轴16与外机架1相连(图中未示出)因此磁选筒18与内机架2可通过调节丝杆38的上升或下降沿内机架转动销轴16转动,以改变磁选筒倾角来满足不同选矿工艺需要。 Because the magnetic separation tube assembly is installed on the inner frame 2, and is connected with the outer frame 1 through the inner frame rotation pin 16 of the inner frame 2 (not shown in the figure), so the magnetic separation tube 18 and the inner frame 2 can be By adjusting the rise or fall of the screw rod 38 and rotating along the rotating pin shaft 16 of the inner frame, the inclination angle of the magnetic separation cylinder can be changed to meet the needs of different beneficiation processes.
参照图2和图4,优选的,动力部件包括减速机支架4、减速机3、电机5、小齿轮6与大齿轮7。 Referring to FIG. 2 and FIG. 4 , preferably, the power components include a reducer bracket 4 , a reducer 3 , a motor 5 , a pinion 6 and a bull gear 7 .
减速机支架4设置在内机架2上,减速机3与电机5设置在减速机支架4上。 The reducer support 4 is arranged on the inner frame 2 , and the reducer 3 and the motor 5 are arranged on the reducer support 4 .
减速机3与电机5连接后与小齿轮6连接,小齿轮与6大齿轮7啮合,大齿轮7与磁选筒18连接。 The reducer 3 is connected with the pinion 6 after being connected with the motor 5, and the pinion meshes with the 6 large gears 7, and the large gear 7 is connected with the magnetic separation cylinder 18.
优选的,内机架2与外机架1连接处设有内机架转动销轴16。 Preferably, the connection between the inner frame 2 and the outer frame 1 is provided with an inner frame rotation pin 16 .
优选的,齿轮与磁选筒18上都设有护罩10。 Preferably, a shield 10 is provided on both the gear and the magnetic separation cylinder 18 .
本实用新型设备的工作原理如下: The working principle of the utility model equipment is as follows:
矿浆进入进矿斗12后,通过输料管30的一侧输料管法兰29进入匀矿管36,然后流进磁选筒18内壁。磁选筒18有一定的倾斜度(倾角可调),其内壁装有介质(盒)网板。 After the ore slurry enters the ore feeding hopper 12, it enters the homogenizing pipe 36 through the feeding pipe flange 29 on one side of the feeding pipe 30, and then flows into the inner wall of the magnetic separation cylinder 18. The magnetic separation cylinder 18 has a certain inclination (adjustable inclination angle), and its inner wall is equipped with a medium (box) net plate.
矿浆在磁选筒18内壁从高处往低处流动。矿浆经过磁选区时,磁性物质吸附在磁介质上,由转动的磁选筒18带至上部卸铁水管33的位置(此位置为无磁区)。管中喷出压力水冲洗磁选筒18内壁的介质(盒)网,使磁性产品落入接料斗35中,由输料管30的另一侧经精矿斗15排出。 The ore pulp flows from a high place to a low place on the inner wall of the magnetic separation cylinder 18 . When the pulp passes through the magnetic separation area, the magnetic substance is adsorbed on the magnetic medium, and is taken by the rotating magnetic separation cylinder 18 to the position of the upper iron unloading water pipe 33 (this position is the non-magnetic area). Pressurized water is sprayed from the pipe to wash the medium (box) net on the inner wall of the magnetic separation cylinder 18, so that the magnetic product falls into the receiving hopper 35 and is discharged from the other side of the feeding pipe 30 through the concentrate hopper 15.
非磁性矿物则透过介质网沿磁选筒18内壁流出,进入尾矿斗14排出。磁选筒18内设有漂洗水管32,用以漂洗磁性产品,以利提高精矿品位。由于矿浆不断给入,精矿和尾矿不断排出,形成一个连续的分选过程。 The non-magnetic minerals flow out along the inner wall of the magnetic separation cylinder 18 through the medium net, and enter the tailings hopper 14 to be discharged. The magnetic separation cylinder 18 is provided with a rinsing water pipe 32 for rinsing the magnetic products so as to improve the grade of the concentrate. As the slurry is continuously fed, the concentrate and tailings are continuously discharged, forming a continuous separation process.
本实用新型实施效果如下: The utility model implementation effect is as follows:
太钢集团岚县矿业有限公司(袁家村铁矿)是目前亚洲规模最大的采选联合矿山,设计年处理原矿2200万吨,年产铁精粉741.8万吨,铁精粉品位65%。 Taigang Group Lanxian Mining Co., Ltd. (Yuanjiacun Iron Mine) is currently the largest integrated mining and dressing mine in Asia. It is designed to process 22 million tons of raw ore per year and produce 7.418 million tons of iron concentrate powder with a grade of 65%.
矿石属鞍山式微细粒嵌布的红(磁)混合贫铁矿,露天开采、汽车-半移动破碎-胶带运输工艺,选矿采用半自磨+两段球磨的磨矿工艺和弱磁-强磁-再磨-阴离子反浮选工艺。 The ore belongs to Anshan-style red (magnetic) mixed lean iron ore with micro-grain embedded, open-pit mining, automobile-semi-mobile crushing-belt transportation process, ore dressing adopts the grinding process of semi-autogenous grinding + two-stage ball milling and weak magnetic - strong magnetic - Regrinding - Anion reverse flotation process.
弱磁磁选选用CTB1230磁选机,预先回收强磁性矿物,为后续强磁选做准备。然而,在实际生产中,弱磁选机对强磁选矿物的分选效果不够理想,在尾矿中还留有一定量的微细粒级磁性铁(MFe>1%),造成后续工艺中立环高梯度强磁机出现分选区和磁介质堵塞现象。分选区堵塞后,定期停机人工凿通,不但影响设备作业率、降低产量,还增加了检修维护成本,从而影响经济效益。 Weak magnetic separation uses CTB1230 magnetic separator to recover strong magnetic minerals in advance to prepare for subsequent strong magnetic separation. However, in actual production, the separation effect of weak magnetic separator on strong magnetic minerals is not ideal, and there is still a certain amount of fine-grained magnetic iron (MFe>1%) in the tailings, resulting in a high neutral ring in the subsequent process. The gradient strong magnetic machine has the phenomenon of clogging in the sorting area and magnetic medium. After the sorting area is blocked, regular shutdown and manual drilling will not only affect the equipment operation rate and reduce production, but also increase the maintenance cost, thereby affecting economic benefits.
我公司开发的新型永磁高梯度中磁机,在太钢集团岚县矿业有限公司选矿部进行了工业运行试验,取得了良好的技术指标和明显的经济效益。 The new permanent-magnet high-gradient medium-magnet machine developed by our company has been tested for industrial operation in the beneficiation department of Taigang Group Lanxian Mining Co., Ltd., and has achieved good technical indicators and obvious economic benefits.
在经过多次实验室试验获得较好选矿指标后,将本实用新型产品安装到太钢岚县矿业公司选矿部生产现场。在给矿条件相同的情况下,与客户原使用的CTB1230型永磁筒式磁选机进行工业对比试验。 After obtaining better beneficiation indicators through many laboratory tests, the product of the utility model is installed in the production site of the beneficiation department of Taigang Lan County Mining Company. In the case of the same ore feeding conditions, the industrial comparison test was carried out with the CTB1230 permanent magnet drum magnetic separator originally used by the customer.
在给矿条件相同的条件下,CTB-1230型永磁筒式磁选机生产数据如下: Under the same ore feeding conditions, the production data of CTB-1230 permanent magnetic drum magnetic separator are as follows:
在给矿条件相同的条件下,本实用新型产品生产数据如下: Under the same condition of ore feeding conditions, the production data of the utility model product is as follows:
通过对比试验可以看出,在原矿相同的条件下,在满足工艺要求中的精矿品位(48%)的情况下,本实用新型比CTB1230型永磁筒式磁选机选别的精矿产率高16.05个百分点,精矿回收率(%)高21.47个百分点。 Can find out by comparative test, under the same condition of raw ore, under the situation of satisfying the concentrate grade (48%) in the process requirement, the utility model is compared with CTB1230 type permanent magnet drum type magnetic separator separation concentrate yield 16.05 percentage points higher, concentrate recovery rate (%) 21.47 percentage points higher.
这是因为永磁高梯度中磁机矿浆从磁选机的一端给入,分选后从另一端排除,磁场分选区域大,矿物通过分选区域的路径长,增加了对磁介质的接触机会,品位和产率都得到了提高,分选指标好。 This is because the magnetic machine pulp is fed from one end of the magnetic separator in the high gradient of the permanent magnet, and is discharged from the other end after separation. The magnetic field separation area is large, and the path for minerals to pass through the separation area is long, which increases the contact with the magnetic medium. Opportunities, grades and yields have all been improved, with good sorting indicators.
从对比试验还可以看出,在原矿相同的条件下,永磁高梯度中磁机的尾矿磁性铁只有0.06%。这说明矿浆中强磁性矿物基本被全部富集,对之后的强磁选机不会产生堵塞现象。同时精矿产率提高了,尾矿品位降低了,充分说明该矿物中一些弱磁性矿物也得到回收利用,减少之后的强磁选机给矿量,有利于提高后续强强磁机的使用效果。 It can also be seen from the comparison test that under the same conditions as the original ore, the tailings magnetic iron of the permanent magnet high-gradient magnetic machine is only 0.06%. This shows that the strong magnetic minerals in the pulp are basically completely enriched, and there will be no clogging of the subsequent strong magnetic separator. At the same time, the concentrate yield has increased, and the tailings grade has decreased, which fully demonstrates that some weakly magnetic minerals in the minerals have also been recycled, reducing the amount of ore fed to the high-speed magnetic separator, which is conducive to improving the use effect of the subsequent strong and strong magnetic machines.
从2014年7月开始连续使用了10个月,没有出现介质堵塞、跑料的现象。 It has been used continuously for 10 months since July 2014, and there is no phenomenon of media clogging or material running out.
新型永磁高梯度中磁磁选机在太钢岚县矿业公司的现场工业试验表明:同永磁筒式磁选机相比,在满足工艺要求中的精矿品位的情况下,精矿产率、精矿回收率更高,尾矿磁性铁含量更低,技术指标具有很强的优势,带来了可观的经济效益。 The on-site industrial test of the new permanent magnet high-gradient medium magnetic separator in Taigang Lanxian Mining Company shows that compared with the permanent magnet drum magnetic separator, the concentrate yield is higher when the concentrate grade in the process requirements is met. , The recovery rate of concentrate is higher, the content of magnetic iron in tailings is lower, and the technical indicators have strong advantages, which have brought considerable economic benefits.
上述新型永磁高梯度中磁磁选机磁场强度、滚筒倾斜角度、滚筒转速均能根据现场矿物情况及选矿指标要求很方确便地调节,有利于获得最佳的分选指标。 The magnetic field strength, drum inclination angle, and drum speed of the above-mentioned new permanent magnet high-gradient medium magnetic separator can be adjusted conveniently according to the mineral conditions on site and the beneficiation index requirements, which is conducive to obtaining the best separation index.
磁场强度高,磁系使用寿命长。磁系采用钕铁硼强永磁材料。磁系分布经优化设计,滚筒内表面磁场可达到0.6T以上。磁系退磁8年以内不超过5%。 The magnetic field strength is high, and the magnetic system has a long service life. The magnetic system adopts NdFeB strong permanent magnet material. The distribution of the magnetic system is optimized, and the magnetic field on the inner surface of the drum can reach more than 0.6T. The demagnetization of the magnetic system shall not exceed 5% within 8 years.
磁场梯度高,滚筒内壁装有特殊的磁介质网,大大提高了分选区的磁场梯度,提高了对矿物的捕捉能力,使磁分选粒度下限降低。特别有利于细粒级矿物的回收。 The magnetic field gradient is high, and the inner wall of the drum is equipped with a special magnetic medium net, which greatly increases the magnetic field gradient in the separation area, improves the ability to capture minerals, and reduces the lower limit of magnetic separation particle size. It is especially beneficial to the recovery of fine-grained minerals.
磁场分选区域大。矿物流过整个滚筒内壁,分选区域的路径长,增加了对磁介质的接触机会,回收率高,选矿效果好。 The magnetic field sorting area is large. Minerals flow through the entire inner wall of the drum, and the path of the separation area is long, which increases the chance of contacting the magnetic medium, the recovery rate is high, and the beneficiation effect is good.
磁系使用寿命长。磁系不与矿浆直接接触,避免了磁系腐蚀和给矿冲刷磨损现象,增加了磁系使用寿命。 The magnetic system has a long service life. The magnetic system is not in direct contact with the ore pulp, which avoids the phenomenon of magnetic system corrosion and ore erosion and wear, and increases the service life of the magnetic system.
介质网不会出现堵塞、跑料的现象。 The media network will not be blocked or run out of materials.
具有很好的节能、节水性能。该设备比同类电磁强磁机节能80%以上,设备运行成本极低。 It has good energy saving and water saving performance. This equipment saves more than 80% energy than similar electromagnetic strong magnetic machines, and the operating cost of the equipment is extremely low.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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Granted publication date: 20151216 |