CN204866121U - 一种非金属矿卧式环辊微粉机 - Google Patents
一种非金属矿卧式环辊微粉机 Download PDFInfo
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- CN204866121U CN204866121U CN201520494064.1U CN201520494064U CN204866121U CN 204866121 U CN204866121 U CN 204866121U CN 201520494064 U CN201520494064 U CN 201520494064U CN 204866121 U CN204866121 U CN 204866121U
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- 230000001105 regulatory Effects 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound 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- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
Abstract
本实用新型涉及一种非金属矿卧式环辊微粉机，包括卧式环辊磨粉装置、粉体分离控制装置和成品收集装置，卧式环辊磨粉装置中水平设置中心轴，并沿轴向设置多个支撑盘，支撑盘周向设有磨辊轴，磨辊轴上设磨辊；磨辊外侧设磨环，磨辊与磨环之间的弧形辊道形成研磨室；粉体分离控制装置主要由卧式分析机、分离缶和进风调节器组成，成品收集装置主要由排粉风机、成品收集器和袋式脉冲除尘器组成。本实用新型中的中心轴、磨辊轴水平设置，减少了磨辊与支撑盘端面的磨损、达到了节能的目的，且维修换件费用低，可一次粉磨出粒度分布窄的超微细粉体，大幅度降低生产成本，提高原料利用率。
Description
技术领域
[0001] 本实用新型涉及一种磨粉机，尤其涉及一种非金属矿卧式环辊微粉机。
背景技术
[0002] 在科学技术迅猛发展的当代，非金属矿超微细粉体在各个领域的应用越来越广泛。尤其吸油量低、粒径分布窄的非金属矿超微细粉体需求量越来越大。目前用来加工这种粉体的设备，有立式环辊磨粉机、气流磨、立式磨粉机。立式环辊磨粉机最适用于粉磨方解石超微细粉，当粉磨二氧化硅含量低的滑石、白云石、绿泥石等其他耐磨原料时，设备磨损很大，换件频繁费用高。而立式磨粉机、气流磨粉磨出的粉体，须经二次分级去掉过细、过粗的粉体后，才能得到粒度分布窄的产品，这样不仅造成生产成本增加，也造成原料利用率降低。
发明内容
[0003] 本实用新型提供了一种非金属矿卧式环辊微粉机，中心轴水平设置，减少了磨辊、支撑盘端面的磨损与阻力，达到了节能的目的，且维修换件费用低；可一次粉磨出粒度分布窄的超微细粉体，大幅度降低生产成本，提高原料利用率。
[0004] 为了达到上述目的，本实用新型采用以下技术方案实现:
[0005] —种非金属矿卧式环辊微粉机，包括依次相连的卧式环辊磨粉装置、粉体分离控制装置和成品收集装置，所述卧式环辊磨粉装置中水平设置中心轴，可在驱动装置驱动下转动；中心轴沿轴向设置多个支撑盘，支撑盘周向设有多个水平安装的磨辊轴，相邻2个支撑盘之间的磨辊轴上设磨辊，磨辊可绕磨辊轴转动；磨辊外侧设磨环，磨环固定在箱体中，磨辊与磨环之间的弧形辊道形成研磨室；箱体上设有出粉口、进料口和回料口，出粉口一侧的中心轴上设排粉风扇，进料口两侧的箱体上设进风口，同侧的中心轴上设拨料盘；所述粉体分离控制装置包括卧式分析机、分离缶和进风调节器，成品收集装置包括排粉风机、成品收集器和袋式脉冲除尘器。
[0006] 所述磨辊轴与支撑盘之间设耐磨套，周向通过键一固定，轴向由耐磨盘螺母锁紧固定。
[0007] 所述磨环一端设止动槽，箱体对应一侧设止动块嵌入止动槽内锁紧固定。
[0008] 所述箱体与磨环之间设减震板，箱体两侧设有耐磨护板；箱体设隔层，隔层内设吸音材料；箱体分为上箱体和下箱体，下箱体两侧设观察口。
[0009] 所述进料口内设有永磁除铁器。
[0010] 所述粉体分离控制装置包括卧式分析机、方圆分析机座、进风调节器、分离缶、回料阀和回料管，所述卧式分析机下端与方圆分析机座的方口连接，方圆分析机座的圆口与进风调节器连接，进风调节器下方设分离缶，分离缶的进粉口与卧式环辊磨粉装置的出粉口相连；分离缶下部的回料口通过回料阀与回料管连接，回料管连接卧式环辊磨粉装置进料口的侧面，回料管上设有排渣控制器。
[0011] 所述成品收集装置包括通过风管依次连接的排粉风机、成品收集器和袋式脉冲除尘器，排粉风机一侧的风管连接粉体分离控制装置中卧式分析机的出粉口，成品收集器上部与袋式脉冲除尘器连接，下部设有成品卸料阀。
[0012] 与现有技术相比，本实用新型的有益效果是:
[0013] I)中心轴、磨辊轴水平设置，与现有立式环辊磨粉机相比，结构紧凑、维修方便、设备运转阻力小、机件磨损小，可节电20%、节省维修换件费用60%，大幅降低了生产成本，增加了效益；
[0014] 2)可一次粉磨出粒度分布窄的超微细粉体，提高了生产效率和原料利用率。
附图说明
[0015] 图1是本实用新型的结构示意图。(受幅面限制，未显示袋式脉冲除尘器)
[0016] 图2是本实用新型所述卧式环辊磨粉装置的主视剖面图。
[0017] 图3a是图2中的A-A剖视图一。(8辊)
[0018] 图3b是图2中的A-A剖视图二。(6辊)
[0019] 图4是本实用新型所述粉体分离控制装置结构示意图。
[0020]图5是本实用新型所述成品收集装置结构示意图。
[0021] 图中:1.卧式环辊磨粉装置I1.粉体分离控制装置II1.成品收集装置1.下箱体2.机座3.大皮带轮4.轴承座5.锁紧块6.锁紧螺母7.中心轴8.排粉风扇9.支撑盘10.耐磨套11.出粉口 12.键一 13.磨辊14.磨辊轴15.键二 16.耐磨盘螺母17.拨料盘18.上箱体19.回料口 20.进料口 21.吸音材料22.永磁除铁器23.进风口 24.耐磨护板25.轴承26.检查门27.磨环28.减震板29.止动块30.卧式分析机31.方圆分析机座32.进风调节器33.观察门34.分离缶35回料口 36.回料阀37.回料管38.排渣控制阀39.进粉口 40.成品卸料阀41.排粉风机42.成品收集器43.袋式脉冲除尘器
具体实施方式
[0022] 下面结合附图对本实用新型的具体实施方式作进一步说明:
[0023] 见图1-图5，是本实用新型的结构示意图，本实用新型一种非金属矿卧式环辊微粉机，包括依次相连的卧式环辊磨粉装置1、粉体分离控制装置II和成品收集装置III，所述卧式环辊磨粉装置I中水平设置中心轴7，可在驱动装置驱动下转动；中心轴7沿轴向设置多个支撑盘9，支撑盘9周向设有多个水平安装的磨辊轴14，相邻2个支撑盘9之间的磨辊轴14上设磨辊13，磨辊13可绕磨辊轴14转动；磨辊13外侧设磨环27，磨环27固定在箱体中，磨辊13与磨环27之间的弧形辊道形成研磨室；箱体上设有出粉口 11、进料口 20和回料口 19，出粉口 11 一侧的中心轴上设排粉风扇8，进料口 20两侧的箱体上设进风口 23，同侧的中心轴7上设拨料盘17 ;所述粉体分离控制装置II包括卧式分析机30、分离缶34和进风调节器32，成品收集装置III包括排粉风机41、成品收集器42和袋式脉冲除尘器43。
[0024] 所述磨辊轴14与支撑盘9之间设耐磨套10，周向通过键一 12固定，轴向由耐磨盘螺母16锁紧固定。
[0025] 所述磨环27 —端设止动槽，箱体对应一侧设止动块29嵌入止动槽内锁紧固定。
[0026] 所述箱体与磨环27之间设减震板28，箱体两侧设有耐磨护板24 ;箱体设隔层，隔层内设吸音材料21 ;箱体分为上箱体18和下箱体1，下箱体I两侧设观察口。
[0027] 所述进料口 20内设有永磁除铁器22。
[0028] 所述粉体分离控制装置II包括卧式分析机30、方圆分析机座31、进风调节器32、分离缶34和回料管37，所述卧式分析机30下端与方圆分析机座31的方口连接，方圆分析机座31的圆口与进风调节器32连接，进风调节器32下方设分离缶34，分离缶34的进粉口39与卧式环辊磨粉装置I的出粉口 11相连；分离缶34下部的回料口 35通过回料阀36与回料管37连接，回料管37连接卧式环辊磨粉装置I进料口 20的侧面，回料管37上设有排渣控制器38。
[0029] 所述成品收集装置III包括通过风管依次连接的排粉风机41、成品收集器42和袋式脉冲除尘器43，排粉风机41 一侧的风管连接粉体分离控制装置II中卧式分析机30的出粉口 11，成品收集器42上部与袋式脉冲除尘器43连接，下部设有成品卸料阀40。
[0030] 以下实施例在以本实用新型技术方案为前提下进行实施，给出了详细的实施方式和具体的操作过程，但本实用新型的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。
[0031]【实施例】
[0032] 本实施例，是一种非金属矿卧式环辊微粉机的具体结构形式，如图1所示，包括卧式环辊磨粉装置1、粉体分离控制装置II和成品收集装置III。
[0033] 如图2所示，中心轴7通过两侧的轴承座4固定在机座2上，轴承座4内设有轴承25，中心轴7可绕轴线转动；中心轴7 —端设有大皮带轮3，与驱动装置如电机之间通过皮带传动。中心轴7的中部套装有数个支撑盘9，靠近进料口 20 —侧的中心轴7上设拨料盘17，靠近出粉口 11 一侧的中心轴7上设排粉风扇8，其两端均通过锁紧螺母6固定，锁紧螺母6又通过锁紧块5固定，锁紧块5 —端与锁紧螺母6通过螺栓固定，另一端插入中心轴7的槽口中，可防止锁紧螺母6松动。
[0034] 支撑盘9与中心轴7之间通过键一 12连接传动，如图3a及图3b所示，支撑盘9沿周向设有多个向外伸出的支撑臂，多个支撑盘9之间设有通长的磨辊轴14，磨辊轴14与支撑盘9之间设耐磨套10，耐磨套10与支撑盘9之间通过键二 15连接，端部通过耐磨盘螺母16锁紧固定。每个磨辊轴14上设有多个磨辊13，磨辊13套装在各支撑盘9之间的磨辊轴14上，并可绕磨辊轴14转动。图3a所示为8辊磨粉装置，即转动机构的同一横截面上设有8个磨辊13，图3b所示为6辊磨粉装置，即转动机构的同一横截面上设有6个磨辊13，
[0035] 位于中心轴锁紧螺母6之间的转动机构外侧设箱体，箱体分为上箱体18和下箱体1，下箱体I两侧设检查口，上箱体18固定在下箱体I上，下箱体I固定在机座2上。靠近排粉风扇8 一端的下箱体I装有止动块29，磨环27同一端面带有止动槽，止动块29嵌入磨环27的止动槽内对磨环27进行固定。磨环27与箱体之间设有减震板28，磨辊13的外圆与磨环27内圆半圆型辊道形成研磨室。上箱体18和下箱体I的隔层中设有吸音材料21，如岩棉或珍珠岩等。
[0036] 如图4所示，本实施例中的粉体分离控制装置II，包括卧式分析机30、方圆分析机座31、进风调节器32、分离缶34、回料阀36、回料管37和排渣控制阀38，卧式分析机30下端与方圆分析机座31方口连接，方圆分析机座31圆口与进风调节器32上端连接，用于调节二次进风量的进风调节器32下端与分离缶34上端连接，分离缶34上设观察门，下端设有进粉口 39和回料口 35，进粉口 39与上箱体18上的出粉口 11连接，回料口 35与回料控制阀36上端连接，回料控制阀36下端与回料管37上端连接，回料管37下端与上箱体18上的回料口 19连接，排渣控制阀38上端固定在回料管37上。
[0037] 如图5所示，是本实施例的成品收集装置III，包括排粉风机41、成品收集器42、成品卸料阀40和袋式脉冲除尘器43。排粉风机41入口与卧式分析机30出粉口连接，出口与成品收集器42入口连接，成品收集器42下端与成品卸料阀40连接，上端与袋式脉冲除尘器43连接。
[0038] 工作时，驱动装置通过大皮带轮3带动中心轴7转动，中心轴7带动拨料盘17、支撑盘9和排粉风扇8转动，支撑盘9带动磨辊13转动，磨辊13外圆与磨环27内圆半圆型辊道形成研磨室。非金属原料从进料口 20进入后，被拨料盘17均匀的分散，在排粉风机8负压风的作用下从支撑盘9的缺口处进入由磨辊13、磨环27组成的研磨室进行研磨。研磨后的粉体被排粉风扇8从出粉口 11排出，经分离缶34上的进粉口 39进入分离缶34中。进入分离缶34中的粉体，在排粉风机41的负压作用下继续上升，经进风调节器32吹散后在卧式分析机30的控制下，达到粒度要求的粉体被排粉风机41排到成品收集器42中收集，由成品卸料阀40排出。达不到粒度要求的粉体落到分离缶34的底部，由回料控制阀36控制经回料管37、永磁除铁器22回到研磨室重新研磨。原料与回料中的金属碎末，经过永磁除铁器22时被吸附除掉。成品收集器42上口与袋式脉冲除尘器43连接，带有少量细粉的余风，经袋式脉冲除尘器43过滤净化后排出。原料中的杂质由排渣阀38排出。
[0039] 本实用新型经实际使用，与立式环辊磨粉机相比，结构简单紧凑，运转时阻力小、机件磨损小，可节电20%、节省换件维修费用60% ;除可粉磨方解石超微细粉外，特别适用于含硅量较低的滑石、白云石、绿泥石等难磨物料的超微细粉加工，粉体粒度分布窄达到一次出粉合格。
Claims (7)
1.一种非金属矿卧式环辊微粉机，其特征在于，包括依次相连的卧式环辊磨粉装置、粉体分离控制装置和成品收集装置，所述卧式环辊磨粉装置中水平设置中心轴，可在驱动装置驱动下转动；中心轴沿轴向设置多个支撑盘，支撑盘周向设有多个水平安装的磨辊轴，相邻2个支撑盘之间的磨辊轴上设磨辊，磨辊可绕磨辊轴转动；磨辊外侧设磨环，磨环固定在箱体中，磨辊与磨环之间的弧形辊道形成研磨室；箱体上设有出粉口、进料口和回料口，出粉口 一侧的中心轴上设排粉风扇，进料口两侧的箱体上设进风口，同侧的中心轴上设拨料盘；所述粉体分离控制装置包括卧式分析机、分离缶和进风调节器，成品收集装置包括排粉风机、成品收集器和袋式脉冲除尘器。
2.根据权利要求1所述的一种非金属矿卧式环辊微粉机，其特征在于，所述磨辊轴与支撑盘之间设耐磨套，周向通过键一固定，轴向由耐磨盘螺母锁紧固定。
3.根据权利要求1所述的一种非金属矿卧式环辊微粉机，其特征在于，所述磨环一端设止动槽，箱体对应一侧设止动块嵌入止动槽内锁紧固定。
4.根据权利要求1所述的一种非金属矿卧式环辊微粉机，其特征在于，所述箱体与磨环之间设减震板，箱体两侧设有耐磨护板；箱体设隔层，隔层内设吸音材料；箱体分为上箱体和下箱体，下箱体两侧设观察口。
5.根据权利要求1所述的一种非金属矿卧式环辊微粉机，其特征在于，所述进料口内设有永磁除铁器。
6.根据权利要求1所述的一种非金属矿卧式环辊微粉机，其特征在于，所述粉体分离控制装置包括卧式分析机、方圆分析机座、进风调节器、分离缶、回料阀和回料管，所述卧式分析机下端与方圆分析机座的方口连接，方圆分析机座的圆口与进风调节器连接，进风调节器下方设分离缶，分离缶的进粉口与卧式环辊磨粉装置的出粉口相连；分离缶下部的回料口通过回料阀与回料管连接，回料管连接卧式环辊磨粉装置进料口的侧面，回料管上设有排渣控制器。
7.根据权利要求1所述的一种非金属矿卧式环辊微粉机，其特征在于，所述成品收集装置包括通过风管依次连接的排粉风机、成品收集器和袋式脉冲除尘器，排粉风机一侧的风管连接粉体分离控制装置中卧式分析机的出粉口，成品收集器上部与袋式脉冲除尘器连接，下部设有成品卸料阀。
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