CN204861085U - High efficiency's garlic batch rough machining equipment - Google Patents
High efficiency's garlic batch rough machining equipment Download PDFInfo
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- CN204861085U CN204861085U CN201520544340.0U CN201520544340U CN204861085U CN 204861085 U CN204861085 U CN 204861085U CN 201520544340 U CN201520544340 U CN 201520544340U CN 204861085 U CN204861085 U CN 204861085U
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- 235000004611 garlic Nutrition 0.000 title claims abstract description 37
- 238000003754 machining Methods 0.000 title abstract 4
- 244000245420 ail Species 0.000 title 1
- 240000002234 Allium sativum Species 0.000 claims abstract description 36
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 7
- 238000012216 screening Methods 0.000 claims description 5
- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 7
- 238000012545 processing Methods 0.000 abstract description 22
- 238000009434 installation Methods 0.000 abstract description 3
- 230000005484 gravity Effects 0.000 abstract description 2
- 241000446313 Lamella Species 0.000 abstract 5
- 238000005461 lubrication Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种大蒜的批量加工设备,具体是一种用于批量加工大蒜的快速高效的大蒜批量粗加工设备。 The utility model relates to a batch processing equipment for garlic, in particular to a fast and efficient batch rough processing equipment for garlic.
背景技术 Background technique
随着社会经济的快速发展,科技也在不断的进步,无论是人们的生活还是工作都逐渐实现了电器化和自动化,然而随着人们的生活水平得到了不断的提高,对于产品质量的要求也越来越多,因而现有的电器化设备想要满足人们的需要就必须不断进行技术更新,对于大蒜的加工设备也是如此。 With the rapid development of social economy, science and technology are also constantly improving. Both people's life and work have gradually realized electrical and automation. However, with the continuous improvement of people's living standards, the requirements for product quality are also increasing. More and more, so the existing electrical equipment must be continuously updated in order to meet people's needs, and the same is true for garlic processing equipment.
我国的大蒜产量很高,常年的种植面积为20.0~26.7万公顷,产量为400万吨,居世界首位,约占世界总产量的1/4,在我国粮食生产中具有举足轻重的地位。但长期以来,在大蒜的收获阶段大部分地区仍然采用手工分瓣去皮的方式,不仅劳动强度大、效率低,且影响大蒜的产量和质量,因而能同时进行去皮、分瓣的大蒜批量粗加工设备具有良好的市场应用前景。 The yield of garlic in my country is very high. The perennial planting area is 200,000 to 267,000 hectares, and the output is 4 million tons, ranking first in the world and accounting for about 1/4 of the world's total output. It plays a pivotal role in my country's grain production. However, for a long time, most areas still use the method of manually splitting and peeling garlic in the harvest stage, which is not only labor-intensive and inefficient, but also affects the yield and quality of garlic. Rough processing equipment has a good market application prospect.
实用新型内容 Utility model content
实用新型目的:本实用新型的目的是为了解决现有技术的不足,提供一种快速高效的大蒜批量粗加工设备。 Purpose of the utility model: The purpose of the utility model is to provide a fast and efficient batch rough processing equipment for garlic in order to solve the deficiencies of the prior art.
技术方案:为了实现以上目的,本实用新型所述的一种快速高效的大蒜批量粗加工设备,包括:进料口、分瓣机箱体、出料支架、支持底架、分瓣辊、出料口、进风口、筛选网、端盖、轴承、第一皮带轮、第二皮带轮、第三皮带轮、第一皮带、V带、第一齿轮、第二齿轮、第三齿轮、第二皮带、大皮带轮和电动机,其中,所述的出料支架还设有传送带、滚动杆和滤网,所述进料口设于分瓣机箱体的上方,所述出料支架设于分瓣机箱体的下方,所述支持底架有2个,其设于出料支架的下方,所述分瓣辊设于分瓣机箱体的内部,所述出料口设于出料支架内,所述进风口设于分瓣机箱体上,所述筛选网设于分瓣机箱体后壁上,且其与进风口相连,所述端盖设于分瓣辊的端部,所述轴承、第一皮带轮、第二皮带轮、第三皮带轮、第一齿轮、第二齿轮和第三齿轮均设于分瓣辊上,所述第一皮带绕于第一皮带轮和第二皮带轮上,所述V带绕于第二皮带轮和第三皮带轮上,所述大皮带轮设于电动机上,所述的电动机安装于支持底架上,所述第二皮带绕于第三皮带轮和大皮带轮上;所述的分瓣辊包括第一分瓣辊和第二分瓣辊构成,且所述分瓣辊有3组,分别为第一组分瓣辊、第二组分瓣辊和第三组分瓣辊,所述第一组分瓣辊由两个第一分瓣辊构成,第二组分瓣辊由第一分瓣辊和第二分瓣辊构成,第三组分瓣辊由两第二分瓣辊构成,所述的第一皮带轮和第一齿轮分别设于第一组分瓣辊中的两第一分瓣辊的轴向两侧,所述第二皮带轮和第二齿轮设于二组分瓣辊中的第一分瓣辊和第二分瓣辊的轴向两侧,所述的第三皮带轮和第三齿轮设于第三组分瓣辊中的两第二分瓣辊的轴向两侧。 Technical solution: In order to achieve the above purpose, a fast and efficient garlic batch rough processing equipment described in the utility model includes: a feeding port, a splitter box, a discharge bracket, a support base, a split roller, a discharge Inlet, air inlet, screen, end cover, bearing, first pulley, second pulley, third pulley, first belt, V-belt, first gear, second gear, third gear, second belt, large pulley and a motor, wherein, the discharge support is also provided with a conveyor belt, a rolling rod and a filter screen, the feed inlet is located above the splitter casing, and the discharge support is located below the splitter casing, There are 2 support bases, which are arranged under the discharge support, the splitter roller is arranged inside the splitter casing, the discharge port is located in the discharge support, and the air inlet is located at the On the splitter casing, the screening net is arranged on the rear wall of the splitter casing, and it is connected to the air inlet, the end cover is arranged on the end of the split roller, the bearing, the first pulley, the second The pulley, the third pulley, the first gear, the second gear and the third gear are all arranged on the split roller, the first belt is wound on the first pulley and the second pulley, and the V-belt is wound on the second pulley and the third pulley, the large pulley is located on the motor, the motor is installed on the support chassis, the second belt is wound around the third pulley and the large pulley; the split roller includes the first The split roller and the second split roller are composed of three groups of the split rollers, which are the first group of split rollers, the second group of split rollers and the third group of split rollers. The first group The lobe roller is composed of two first split rollers, the second group of split rollers is composed of the first split roller and the second split roller, and the third group of split rollers is composed of two second split rollers. The first pulley and the first gear are respectively arranged on the axial sides of the two first split rollers in the first group of split rollers, and the second pulley and the second gear are arranged on the first of the two split rollers. On the axial sides of the splitting roller and the second splitting roller, the third pulley and the third gear are arranged on the axial sides of the two second splitting rollers in the third set of splitting rollers.
本实用新型中所述的第一皮带轮、第二皮带轮和第三皮带轮分别采用100mm皮带轮、65mm皮带轮和55皮带轮,所述第一皮带轮和第二皮带轮之间通过第一皮带连接,所述第二皮带轮和第三皮带轮之间通过V带连接。 The first pulley, the second pulley and the third pulley described in the utility model respectively adopt 100mm pulley, 65mm pulley and 55mm pulley, the first pulley and the second pulley are connected by the first belt, and the second The pulley and the third pulley are connected by a V-belt.
本实用新型中所述的第一齿轮、第二齿轮和第三齿轮分别采用63齿齿轮、40齿齿轮和30齿齿轮,且它们在工作的过程中相互配合。 The first gear, the second gear and the third gear described in the utility model adopt 63 tooth gears, 40 tooth gears and 30 tooth gears respectively, and they cooperate with each other in the process of work.
本实用新型中所述分瓣辊由轴与分瓣辊外轮廓结构组成,且所述第一分瓣辊和第二分瓣辊分别采用铸铁和硅胶制成。 In the utility model, the splitting roller is composed of a shaft and an outer contour structure of the splitting roller, and the first splitting roller and the second splitting roller are made of cast iron and silica gel respectively.
有益效果:本实用新型所述的一种快速高效的大蒜批量粗加工设备,具有以下优点: Beneficial effects: a fast and efficient batch rough processing equipment for garlic described in the utility model has the following advantages:
1、本实用新型所述的一种快速高效的大蒜批量粗加工设备本大蒜批量粗加工设备,其通过利用进料的自身重力提供一定的压送力,促使大蒜输送到剥瓣辊里进行剥瓣加工,简化了整个设备的结构,大蒜批量粗加工设备在结构上较其他型号的设备非常紧凑,在生产时有助于节约空间,使得企业在限有的面积内,使用更多的设备,从而更好的满足企业的需求。 1. A fast and efficient garlic batch rough processing equipment described in the utility model. The garlic batch rough processing equipment provides a certain pressure feeding force by using the gravity of the feed material, so that the garlic is transported to the peeling roller for peeling. Petal processing simplifies the structure of the entire equipment. Compared with other types of equipment, the garlic batch rough processing equipment is very compact in structure, which helps to save space during production, allowing enterprises to use more equipment in a limited area. So as to better meet the needs of enterprises.
2、本实用新型所述的分瓣机箱体内安装三组剥瓣辊,最上层的剥瓣辊主要负责大蒜的初步加工剥瓣,中层的剥瓣辊主要负责进一步对大蒜进行精加工剥瓣,最下层的剥瓣辊主要负责鳞皮蒜米分离卸料,通过这三层剥瓣辊的加工,提高大蒜加工效率,也会降低大蒜的剥瓣损伤率,保证大蒜加工质量,从而更好的满足了客户的需求。 2. Three groups of peeling rollers are installed in the casing of the splitter described in the utility model. The peeling rollers on the top layer are mainly responsible for the preliminary processing and peeling of garlic, and the peeling rollers on the middle layer are mainly responsible for further fine processing and peeling of garlic. The lowermost peeling roller is mainly responsible for the separation and unloading of garlic scales. Through the processing of these three layers of peeling rollers, the processing efficiency of garlic is improved, and the damage rate of garlic peeling is also reduced to ensure the quality of garlic processing, so as to better Meet the needs of customers.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型中所述筛选网的结构示意图; Fig. 2 is the structural representation of screening net described in the utility model;
图3为本实用新型中皮带轮和分瓣辊的安装结构示意图; Fig. 3 is the installation structure schematic diagram of belt pulley and split roller in the utility model;
图4为本实用新型中齿轮与分瓣辊的安装结构示意图; Fig. 4 is a schematic diagram of the installation structure of the gear and the split roller in the utility model;
图5为本实用新型中分瓣辊和电机的连接示意图; Fig. 5 is the connection schematic diagram of splitting roller and motor in the utility model;
图6为本实用新型中分瓣辊的组合结构示意图; Fig. 6 is the combined structure schematic diagram of splitting roller in the utility model;
图中:进料口-1、分瓣机箱体-2、出料支架-3、支持底架-4、分瓣辊-5、出料口-6、进风口-7、筛选网-8、端盖-9、轴承-10、第一皮带轮-11、第二皮带轮-12、第三皮带轮-13、第一分瓣辊-13a、第二分瓣辊-13、b第一皮带-14、V带-15、第一齿轮-16、第二齿轮-17、第三齿轮-18、第二皮带-19、大皮带轮-20、电动机-21。 In the figure: feed inlet-1, splitter box-2, discharge bracket-3, support chassis-4, split roller-5, discharge port-6, air inlet-7, screen-8, End cover-9, bearing-10, first pulley-11, second pulley-12, third pulley-13, first split roller-13a, second split roller-13, b first belt-14, V belt-15, first gear-16, second gear-17, third gear-18, second belt-19, large pulley-20, motor-21.
具体实施方式 Detailed ways
下面结合附图和具体实施例,进一步阐明本实用新型。 Below in conjunction with accompanying drawing and specific embodiment, further illustrate the utility model.
实施例 Example
如图1至图6所示的一种快速高效的大蒜批量粗加工设备,包括:进料口1、分瓣机箱体2、出料支架3、支持底架4、分瓣辊5、出料口6、进风口7、筛选网8、端盖9、轴承10、第一皮带轮11、第二皮带轮12、第三皮带轮13、第一皮带14、V带15、第一齿轮16、第二齿轮17、第三齿轮18、第二皮带19、大皮带轮20和电动机21,其中,所述的出料支架3还设有传送带、滚动杆和滤网。 A fast and efficient garlic batch rough processing equipment as shown in Figure 1 to Figure 6, including: feed inlet 1, splitter box body 2, discharge bracket 3, support base frame 4, split roller 5, discharge Port 6, air inlet 7, screen 8, end cover 9, bearing 10, first pulley 11, second pulley 12, third pulley 13, first belt 14, V-belt 15, first gear 16, second gear 17. The third gear 18, the second belt 19, the large pulley 20 and the motor 21, wherein the discharge support 3 is also provided with a conveyor belt, a rolling rod and a filter screen.
上述各部件的关系如下: The relationship between the above components is as follows:
所述进料口1设于分瓣机箱体2的上方,所述出料支架3设于分瓣机箱体2的下方,所述支持底架4有2个,其设于出料支架3的下方,所述分瓣辊5设于分瓣机箱体2的内部,所述出料口6设于出料支架3内,所述进风口7设于分瓣机箱体2上,所述筛选网8设于分瓣机箱体2后壁上,且其与进风口7相连,所述端盖9设于分瓣辊5的端部,所述轴承10、第一皮带轮11、第二皮带轮12、第三皮带轮13、第一齿轮16、第二齿轮17和第三齿轮18均设于分瓣辊5上,所述的第一皮带轮11、第二皮带轮12和第三皮带轮13分别采用100mm皮带轮、65mm皮带轮和55皮带轮,所述第一皮带轮11和第二皮带轮12之间通过第一皮带14连接,所述第二皮带轮12和第三皮带轮13之间通过V带15连接,所述大皮带轮20设于电动机21上,所述的电动机21安装于支持底架4上,所述第二皮带19绕于第三皮带轮13和大皮带轮20上。 The feed inlet 1 is located above the splitter casing 2, the discharge bracket 3 is located under the splitter casing 2, and there are 2 support chassis 4, which are located on the top of the discharge bracket 3. Below, the splitter roller 5 is arranged in the inside of the splitter casing 2, the discharge port 6 is arranged in the discharge support 3, the air inlet 7 is arranged on the splitter casing 2, and the screen mesh 8 is located on the rear wall of the splitter casing 2, and it is connected with the air inlet 7, the end cover 9 is located at the end of the split roller 5, the bearing 10, the first pulley 11, the second pulley 12, The 3rd belt pulley 13, the first gear 16, the second gear 17 and the 3rd gear 18 are all located on the split roller 5, and described first belt pulley 11, the second belt pulley 12 and the 3rd belt pulley 13 respectively adopt 100mm belt pulley, 65mm pulley and 55 pulleys, the first pulley 11 and the second pulley 12 are connected by a first belt 14, the second pulley 12 and the third pulley 13 are connected by a V-belt 15, and the large pulley 20 Set on the motor 21 , the motor 21 is installed on the support chassis 4 , and the second belt 19 is wound around the third pulley 13 and the large pulley 20 .
本实施例中所述的分瓣辊5包括第一分瓣辊13a和第二分瓣辊13b构成,且所述分瓣辊5有3组,分别为第一组分瓣辊、第二组分瓣辊和第三组分瓣辊,所述第一组分瓣辊由两个第一分瓣辊13a构成,第二组分瓣辊由第一分瓣辊13a和第二分瓣辊13b构成,第三组分瓣辊由两第二分瓣辊13b构成,所述的第一皮带轮11和第一齿轮16分别设于第一组分瓣辊中的两第一分瓣辊13a的轴向两侧,所述第二皮带轮12和第二齿轮17设于二组分瓣辊中的第一分瓣辊13a和第二分瓣辊13b的轴向两侧,所述的第三皮带轮13和第三齿轮18设于第三组分瓣辊中的两第二分瓣辊13b的轴向两侧。 The splitting roller 5 described in the present embodiment comprises the first splitting roller 13a and the second splitting roller 13b, and the splitting roller 5 has 3 groups, respectively the first group of splitting rollers, the second group of splitting rollers, and the second group of splitting rollers. Splitting rollers and the third group of splitting rollers, the first group of splitting rollers consists of two first splitting rollers 13a, and the second group of splitting rollers consists of the first splitting rollers 13a and the second splitting rollers 13b Composition, the third group of split rollers is made of two second split rollers 13b, and the first pulley 11 and the first gear 16 are respectively arranged on the shafts of the two first split rollers 13a in the first group of split rollers. To both sides, the second pulley 12 and the second gear 17 are arranged on the axial sides of the first split roller 13a and the second split roller 13b in the two split rollers, and the third pulley 13 and the third gear 18 are arranged on the two axial sides of the two second split rollers 13b in the third set of split rollers.
本实施例中所述的第一齿轮16、第二齿轮17和第三齿轮18分别采用63齿齿轮、40齿齿轮和30齿齿轮,且它们在工作的过程中相互配合。 The first gear 16, the second gear 17 and the third gear 18 described in this embodiment are 63-tooth gears, 40-tooth gears and 30-tooth gears respectively, and they cooperate with each other during the working process.
本实施例中所述分瓣辊5由轴与分瓣辊外轮廓结构组成,且所述第一分瓣辊13a和第二分瓣辊13b分别采用铸铁和硅胶制成。 In this embodiment, the splitting roller 5 is composed of a shaft and an outer contour structure of the splitting roller, and the first splitting roller 13a and the second splitting roller 13b are made of cast iron and silica gel respectively.
本实施例中所述的一种快速、高效的大蒜批量粗加工设备,其具体工作方法如下: A kind of fast, efficient batch rough processing equipment of garlic described in the present embodiment, its specific working method is as follows:
(1):首先启动该加快速、高效的大蒜批量粗加工设备,然后电动机21开始运转; (1): First start the fast and efficient garlic batch rough processing equipment, and then the motor 21 starts to run;
(2):由于大皮带轮20设于电动机21上,所以在电动机21的带动下,大皮带轮20也随之运动; (2): Since the large pulley 20 is arranged on the motor 21, driven by the motor 21, the large pulley 20 also moves accordingly;
(3):当大皮带轮20转动的时候,由于其通过二皮带19与第三皮带轮13连接,因而在大皮带轮20的带动下,第三皮带轮13开始运转; (3): When the big pulley 20 rotates, because it is connected with the third pulley 13 through the second belt 19, the third pulley 13 starts to run under the drive of the big pulley 20;
(4):同理,当第三皮带轮13运转时,由于第二皮带轮12和第三皮带轮13通过V带15连接,因而第二皮带轮12在第三皮带轮13的带动下也开始运动; (4): Similarly, when the third pulley 13 is running, since the second pulley 12 and the third pulley 13 are connected through the V-belt 15, the second pulley 12 also starts to move under the drive of the third pulley 13;
(5):同理,当第二皮带轮12运转时,由于第一皮带轮11和第二皮带轮12之间通过第一皮带14连接,因而二皮带轮12运转时会带动第一皮带轮11一起运转; (5): Similarly, when the second pulley 12 is running, since the first pulley 11 and the second pulley 12 are connected by the first belt 14, the second pulley 12 will drive the first pulley 11 to run together;
(6):由于第一皮带轮11和第一齿轮16设于第一组分瓣辊中的两第一分瓣辊13a的轴向两侧,因而第一皮带轮11转动时,第一齿轮16在其带动下将跟随其一起转动; (6): Since the first pulley 11 and the first gear 16 are arranged on the axial sides of the two first split rollers 13a in the first set of split rollers, when the first pulley 11 rotates, the first gear 16 Driven by it, it will rotate with it;
(7):同上,由于所述第二皮带轮12和第二齿轮17设于二组分瓣辊中的第一分瓣辊13a和第二分瓣辊13b的轴向两侧,因而第二皮带轮12转动时会带动第二齿轮17一起转动; (7): As above, since the second pulley 12 and the second gear 17 are arranged on the axial sides of the first split roller 13a and the second split roller 13b in the two split rollers, the second pulley When 12 rotates, it will drive the second gear 17 to rotate together;
(8):同上,当第三皮带轮13转动时,由于第三皮带轮13和第三齿轮18均设于设于第三组分瓣辊中的两第二分瓣辊13b的轴向两侧,因而第三齿轮18在第三皮带轮13的带动下也开始转动; (8): As above, when the third pulley 13 rotates, since the third pulley 13 and the third gear 18 are both arranged on the axial sides of the two second split rollers 13b in the third set of split rollers, Thereby the 3rd gear 18 also begins to rotate under the drive of the 3rd pulley 13;
(9):与此同时,在分瓣辊5的整个运转过程中,大蒜还不算的通过筛选网8进行筛选; (9): At the same time, during the whole operation process of the splitting roller 5, the garlic is screened through the screening net 8;
(10):至此,则使得整个加工设备实现运转,从而让三对剥蒜辊的旋转方向都是让大蒜沿着剥蒜棍径向方向向下运动,由于第一皮带轮11、第二皮带轮12和第三皮带轮13分别采用100mm皮带轮、65mm皮带轮和55皮带轮,且第一齿轮16、第二齿轮17和第三齿轮18分别采用63齿齿轮、40齿齿轮和30齿齿轮,从而使得该设备实现了粗、半精和精加工三个阶段。 (10): At this point, the entire processing equipment is made to operate, so that the rotation direction of the three pairs of garlic peeling rollers is to let the garlic move downward along the radial direction of the garlic peeling stick, because the first pulley 11 and the second pulley 12 and the third pulley 13 respectively adopt 100mm pulley, 65mm pulley and 55 pulley, and the first gear 16, the second gear 17 and the third gear 18 respectively adopt 63 tooth gear, 40 tooth gear and 30 tooth gear, so that the equipment realizes There are three stages of rough, semi-finishing and finishing.
实施例仅用于说明本实用新型而不用于限制本实用新型的范围,在阅读了本实用新型之后,本领域技术人员对本实用新型的各种等价形式的修改均落于本申请所附权利要求所限定的范围。 The embodiments are only used to illustrate the utility model and are not intended to limit the scope of the utility model. After reading the utility model, those skilled in the art all fall within the appended rights of the application to the modifications of various equivalent forms of the utility model. The scope limited by the requirements.
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