CN204851511U - Fuel pressure regulater - Google Patents

Fuel pressure regulater Download PDF

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Publication number
CN204851511U
CN204851511U CN201520473677.7U CN201520473677U CN204851511U CN 204851511 U CN204851511 U CN 204851511U CN 201520473677 U CN201520473677 U CN 201520473677U CN 204851511 U CN204851511 U CN 204851511U
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valve body
filter screen
oil outlet
filter
lower valve
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王愉快
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RUIAN DONGLIAN VEHICLE PARTS Co Ltd
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RUIAN DONGLIAN VEHICLE PARTS Co Ltd
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Abstract

本实用新型公开了一种燃油压力调节器,其技术方案要点是包括上阀体、下阀体、阀门和过滤网,上述下阀体的端面上设置有出油口,其特征是:所述过滤网轴向固定套接在阀门上,所述过滤网抵接于下阀体的外端面上,所述过滤网上设置有过滤口,所述过滤口的数量和出油口的数量相同,所述过滤口上固定设置有金属网,所述出油口和过滤口形状均呈弧线形,所述出油口的弧线长度小于过滤口的弧线长度,且所述出油口的较小弧直径大于或等于过滤口的较小弧直径,所述出油口的较大弧直径小于或等于过滤口的较大弧直径,达到了过滤功能以及不易导致出油口变小的效果。

The utility model discloses a fuel oil pressure regulator, the main point of which is the technical scheme comprising an upper valve body, a lower valve body, a valve and a filter net, an oil outlet is arranged on the end surface of the lower valve body, and the feature is that: the The filter screen is axially fixedly sleeved on the valve, and the filter screen abuts against the outer end surface of the lower valve body. The filter screen is provided with filter ports, and the number of the filter ports is the same as the number of oil outlets. A metal mesh is fixedly arranged on the filter port, the shape of the oil outlet and the filter port are arc-shaped, the arc length of the oil outlet is less than the arc length of the filter port, and the oil outlet is smaller The arc diameter is greater than or equal to the smaller arc diameter of the filter port, and the larger arc diameter of the oil outlet is smaller than or equal to the larger arc diameter of the filter port, which achieves the filtering function and does not easily cause the oil outlet to become smaller.

Description

燃油压力调节器fuel pressure regulator

技术领域 technical field

本实用新型涉及一种压力调节器,更具体地说,它涉及一种燃油压力调节器。 The utility model relates to a pressure regulator, in particular to a fuel pressure regulator.

背景技术 Background technique

油压力调节器简称回油阀,它是燃油系统内部的燃油压力调节部分,受系统油压与进气支管压力(负压)的控制。它的作用是要自动保持整个油压系统的燃油压力为一定值,使供油总管内油压与进气支管压力之差为一定恒值(一般为250~300kPa)。而燃油压力调节器是电喷汽车燃油喷射系统的常用构成部件之一。 The oil pressure regulator is referred to as the oil return valve, which is the fuel pressure regulating part inside the fuel system, and is controlled by the system oil pressure and the intake branch pipe pressure (negative pressure). Its function is to automatically maintain the fuel pressure of the entire oil pressure system at a certain value, so that the difference between the oil pressure in the fuel supply main pipe and the pressure of the intake branch pipe is a constant value (generally 250-300kPa). The fuel pressure regulator is one of the common components of the fuel injection system of EFI vehicles.

其工作原理:油压大小由弹簧和气室真空度二者协调,当油压高过标准值时,高压燃油会顶动膜片上移,球阀打开,多余的燃油会经回油管反流油箱;当压力低过标准值时,弹簧会下压膜片将球阀关闭,停止回油。压力调节器的作用就是保持油路内的压力保持恒定,油压过低则喷油器喷油太弱或不喷油,油压太高则使油路损毁或喷油器损坏。压力调节器内部有一个膜片,起到控制压力阀打开关闭的作用,油压低于一定值时,压力阀关闭,由油泵加压使油路内压力增加,当增加到超过规定压力后,膜片打开,过压的燃油通过回油管路流回油箱,起到减压的作用。 Its working principle: the oil pressure is coordinated by the spring and the vacuum degree of the air chamber. When the oil pressure is higher than the standard value, the high-pressure fuel will move the diaphragm upward, the ball valve will open, and the excess fuel will flow back into the fuel tank through the oil return pipe; When the pressure is lower than the standard value, the spring will press down the diaphragm to close the ball valve and stop the oil return. The function of the pressure regulator is to keep the pressure in the oil circuit constant. If the oil pressure is too low, the fuel injection of the injector will be too weak or not, and if the oil pressure is too high, the oil circuit will be damaged or the injector will be damaged. There is a diaphragm inside the pressure regulator, which plays the role of controlling the opening and closing of the pressure valve. When the oil pressure is lower than a certain value, the pressure valve is closed, and the pressure in the oil circuit is increased by the oil pump. When it exceeds the specified pressure, The diaphragm opens, and the over-pressurized fuel flows back to the fuel tank through the return line, which acts as a decompressor.

专利号为CN201120294625.5的中国专利公开了一种压力调节器,其具体结构:上阀体、下阀体、阀门、第一阀球、滤网、密封膜片、第二阀球、阀球座、弹簧座、小弹簧和宝塔弹簧,上阀体上分别设置有进油口和出油口,下阀体与上阀体扣接连接;密封膜片设置在上阀体与下阀体连接处,与上阀体内腔形成燃油室,且与下阀体内腔形成弹簧室;阀门设置在燃油室内与出油口套接连接;第一阀球于出油口处与阀门套接连接;滤网设置在燃油室内套接至阀门底部;阀球座与密封膜片套接连接;第二阀球与小弹簧分别设置在阀球座内,且小弹簧与第二阀球底部连接,第二弹簧顶部连接至阀门;弹簧座与宝塔弹簧设置在弹簧室内,且弹簧座与阀球座套接连接,宝塔弹簧连接至弹簧座。 The Chinese patent No. CN201120294625.5 discloses a pressure regulator, its specific structure: upper valve body, lower valve body, valve, first valve ball, filter screen, sealing diaphragm, second valve ball, valve ball seat, spring seat, small spring and pagoda spring, the upper valve body is respectively provided with an oil inlet and an oil outlet, the lower valve body is connected with the upper valve body; the sealing diaphragm is arranged on the connection between the upper valve body and the lower valve body A fuel chamber is formed with the inner cavity of the upper valve, and a spring chamber is formed with the inner cavity of the lower valve; the valve is set in the fuel chamber and connected with the oil outlet; the first valve ball is connected with the valve at the oil outlet; the filter The net is set in the fuel chamber and socketed to the bottom of the valve; the valve ball seat is socketed and connected with the sealing diaphragm; the second valve ball and the small spring are respectively arranged in the valve ball seat, and the small spring is connected to the bottom of the second valve ball, and the second The top of the spring is connected to the valve; the spring seat and the pagoda spring are arranged in the spring chamber, and the spring seat and the valve ball seat are socketed and connected, and the pagoda spring is connected to the spring seat.

上述专利中设置了滤网来避免固体物质进入到压力调节器中影响其使用寿命,而由于滤网设置在燃油室内,并且滤网仅仅套接在阀门,这使得滤网可以绕阀门轴心线转动,这使得滤网在安装过程中过滤网上的网孔很难做到与上阀体上的进油口一一对应,增大了压力调节器的安装难度,且在使用过程中如果过滤网发生转动还会使部分进油口被堵住,而由于过滤网设置在燃油室内导致过滤网很难通过手动调节。而总所周知,当管道中压力一定时,管道的横截面积越小其管道内压强会越大,同理,当压力调节器的进油口变小时,相同的压力下,燃油室中的压力会变大,这导致压力调节器中的油由提前从出油口流出,而压力调节器的作用是保持油路内的压力恒定,而上述专利会使油压变低导致喷油器喷油变弱,影响到压力调节器的使用效果。 In the above-mentioned patents, a filter screen is set to prevent solid matter from entering the pressure regulator and affecting its service life. Since the filter screen is set in the fuel chamber, and the filter screen is only sleeved on the valve, this allows the filter screen to wrap around the axis of the valve. Rotation, which makes it difficult for the mesh holes on the filter screen to correspond to the oil inlet on the upper valve body during the installation process of the filter screen, which increases the difficulty of the installation of the pressure regulator, and if the filter screen is used during use Rotation will also cause part of the oil inlet to be blocked, and since the filter screen is arranged in the fuel chamber, it is difficult to manually adjust the filter screen. As we all know, when the pressure in the pipeline is constant, the smaller the cross-sectional area of the pipeline, the greater the pressure in the pipeline. Similarly, when the oil inlet of the pressure regulator becomes smaller, under the same pressure, the pressure in the fuel chamber will increase. The pressure will increase, which will cause the oil in the pressure regulator to flow out from the oil outlet in advance, and the function of the pressure regulator is to keep the pressure in the oil circuit constant, and the above patent will make the oil pressure lower and cause the injector to spray The oil becomes weak, affecting the effectiveness of the pressure regulator.

实用新型内容 Utility model content

针对现有技术存在的不足,本实用新型的目的在于提供一种具有过滤功能且不易导致出油口变小的燃油压力调节器。 Aiming at the deficiencies in the prior art, the purpose of the utility model is to provide a fuel pressure regulator which has a filtering function and is not easy to cause the oil outlet to become smaller.

为实现上述目的,本实用新型提供了如下技术方案:一种燃油压力调节器,包括上阀体、下阀体、阀门和过滤网,上述下阀体的端面上设置有出油口,所述过滤网轴向固定套接在阀门上,所述过滤网抵接于下阀体的外端面上,所述过滤网上设置有过滤口,所述过滤口的数量和出油口的数量相同,所述过滤口上固定设置有金属网,所述出油口和过滤口形状均呈弧线形,所述出油口的弧线长度小于过滤口的弧线长度,且所述出油口的较小弧直径大于或等于过滤口的较小弧直径,所述出油口的较大弧直径小于或等于过滤口的较大弧直径。 In order to achieve the above purpose, the utility model provides the following technical solutions: a fuel pressure regulator, including an upper valve body, a lower valve body, a valve and a filter screen, the end surface of the lower valve body is provided with an oil outlet, the The filter screen is fixedly sleeved on the valve in the axial direction, and the filter screen is in contact with the outer end surface of the lower valve body. The filter screen is provided with filter ports, and the number of the filter ports is the same as the number of oil outlets. A metal mesh is fixedly arranged on the filter port, the shape of the oil outlet and the filter port are arc-shaped, the arc length of the oil outlet is less than the arc length of the filter port, and the oil outlet is smaller The arc diameter is greater than or equal to the smaller arc diameter of the filter port, and the larger arc diameter of the oil outlet is smaller than or equal to the larger arc diameter of the filter port.

通过采用上述技术方案,首先将过滤网设置在燃油压力调节器外,如果在使用过程中过滤网发生旋转导致部分加油口被堵住可以方便调节,同时,过滤口和加油口一一对应设置以及过滤口大于加油口的设置可以避免过滤网稍微转动就要重新调节,减小调节次数。 By adopting the above-mentioned technical scheme, firstly, the filter screen is set outside the fuel pressure regulator. If the filter screen rotates during use and some fuel ports are blocked, it can be adjusted conveniently. The setting that the filter port is larger than the fuel port can prevent the filter screen from being readjusted when it is rotated slightly, reducing the number of adjustments.

本实用新型进一步设置为:所述过滤网的端面边缘设置有凸环,所述凸环套接在下阀体上,所述下阀体外侧面上还套接有衬套,所述凸环和衬套间限位有密封圈,所述密封圈套接在下阀体上。 The utility model is further set as: the edge of the end face of the filter screen is provided with a convex ring, the convex ring is sleeved on the lower valve body, and a bushing is also sleeved on the outer surface of the lower valve body, the convex ring and the bushing A sealing ring is provided for the limit between the sets, and the sealing ring is sleeved on the lower valve body.

通过采用上述技术方案,通过凸环和衬套间限位有密封圈可以避免在下阀体设置限位槽来限位密封圈,减小生产难度。 By adopting the above-mentioned technical solution, the sealing ring can be prevented from being provided with a limiting groove on the lower valve body by the sealing ring between the convex ring and the bushing, thereby reducing production difficulty.

本实用新型进一步设置为:所述过滤网背向下阀体的一端端面边缘设置有倒角,所述倒角角度为45°。 The utility model is further configured as follows: the filter screen is provided with a chamfer on the edge of one end face of the lower valve body, and the angle of the chamfer is 45°.

通过采用上述技术方案,倒角设置可以方便燃油压力调节器安装。 By adopting the above technical solution, the chamfer setting can facilitate the installation of the fuel pressure regulator.

本实用新型进一步设置为:所述衬套和过滤网采用丙烯腈-丁二烯-苯乙烯塑料制成,所述密封圈采用六氟化系的氟素橡胶制成。 The utility model is further configured as follows: the bushing and the filter net are made of acrylonitrile-butadiene-styrene plastic, and the sealing ring is made of hexafluorinated fluorine rubber.

通过采用上述技术方案,丙烯腈-丁二烯-苯乙烯塑料有高抗冲、高耐热、阻燃、耐磨、化学稳定性、硬度高以及韧性好的优点,由于燃油压力调节器完成安装后,如果过滤网以及衬套发生损坏、腐蚀更换比较麻烦,故通过丙烯腈-丁二烯-苯乙烯塑料作为材料来提高过滤网以及衬套的使用寿命;而燃油压力调节器使用在汽车中,故需要提高密封圈的耐热性,而六氟化系的氟素橡胶具有良好的耐高温性能。 By adopting the above technical scheme, the acrylonitrile-butadiene-styrene plastic has the advantages of high impact resistance, high heat resistance, flame retardancy, wear resistance, chemical stability, high hardness and good toughness. Finally, if the filter screen and bushing are damaged and corroded, it is troublesome to replace, so acrylonitrile-butadiene-styrene plastic is used as a material to improve the service life of the filter screen and bushing; and the fuel pressure regulator is used in automobiles , so it is necessary to improve the heat resistance of the sealing ring, and the hexafluorinated fluororubber has good high temperature resistance.

综上所述,本实用新型燃油压力调节器具有过滤功能,使用寿命长以及出油口不易被堵的优点。 To sum up, the fuel pressure regulator of the present invention has the advantages of filtering function, long service life and the oil outlet is not easy to be blocked.

附图说明 Description of drawings

图1为燃油压力调节器的结构示意图; Fig. 1 is a structural schematic diagram of a fuel pressure regulator;

图2为燃油压力调节器的侧视图; Figure 2 is a side view of the fuel pressure regulator;

图3为燃油压力调节器的正视图。 Figure 3 is a front view of the fuel pressure regulator.

附图标记:1、上阀体;2、下阀体;3、衬套;4、密封圈;5、过滤网;51、过滤口;52、金属网;53、凸环;6、阀门;7、密封环。 Reference signs: 1, upper valve body; 2, lower valve body; 3, bushing; 4, sealing ring; 5, filter screen; 51, filter port; 52, metal mesh; 53, convex ring; 6, valve; 7. Sealing ring.

具体实施方式 Detailed ways

参照图1至图3对本实用新型燃油压力调节器做进一步说明。 Referring to Fig. 1 to Fig. 3, the fuel pressure regulator of the present utility model will be further described.

如图1至图3所示为本实用新型燃油压力调节器的一种实施方式,其包括上阀体、下阀体、阀门和过滤网,上述下阀体的端面上设置有出油口,过滤网套接在阀门上且通过阀门轴向固定过滤网,过滤网抵接于下阀体的外端面上,过滤网上设置有过滤口,过滤口的数量和出油口的数量相同。 As shown in Figure 1 to Figure 3, it is an embodiment of the fuel pressure regulator of the present invention, which includes an upper valve body, a lower valve body, a valve and a filter screen, and an oil outlet is arranged on the end surface of the lower valve body, The filter screen is sleeved on the valve and the filter screen is axially fixed by the valve. The filter screen abuts against the outer end surface of the lower valve body. The filter screen is provided with filter ports. The number of filter ports is the same as the number of oil outlets.

本实用新型中过滤口和加油口数量设置为四个,在过滤口上固定设置有金属网,过滤网采用塑料材质制成,本实用新型中过滤网在金属网上注塑而成,使完成注塑后金属网可以与过滤网一体设置。 In the utility model, the number of the filter port and the fuel port is set to four, and a metal mesh is fixedly arranged on the filter port, and the filter mesh is made of plastic material. The net can be set integrally with the filtering net.

出油口和过滤口形状均呈弧线形,出油口的弧线长度小于过滤口的弧线长度,且出油口的较小弧直径大于或等于过滤口的较小弧直径,出油口的较大弧直径小于或等于过滤口的较大弧直径。通过采用上述技术方案,首先将过滤网设置在燃油压力调节器外,如果在使用过程中过滤网发生旋转导致部分加油口被堵住可以方便调节,同时,过滤口和加油口一一对应设置以及过滤口大于加油口的设置可以避免过滤网稍微转动就要重新调节,减小调节次数。 Both the oil outlet and the filter port are arc-shaped, the arc length of the oil outlet is less than the arc length of the filter port, and the smaller arc diameter of the oil outlet is greater than or equal to the smaller arc diameter of the filter port, the oil outlet The larger arc diameter of the port is less than or equal to the larger arc diameter of the filter port. By adopting the above-mentioned technical scheme, firstly, the filter screen is set outside the fuel pressure regulator. If the filter screen rotates during use and some fuel ports are blocked, it can be adjusted conveniently. The setting that the filter port is larger than the fuel port can prevent the filter screen from being readjusted when it is slightly rotated, reducing the number of adjustments.

如图2所示,过滤网的端面边缘设置有凸环,凸环套接在下阀体上,下阀体外侧面上还套接有衬套,凸环和衬套间限位有密封圈,密封圈套接在下阀体上。通过凸环和衬套间限位有密封圈可以避免在下阀体设置限位槽来限位密封圈,减小生产难度。 As shown in Figure 2, a protruding ring is provided on the edge of the end face of the filter screen, and the protruding ring is sleeved on the lower valve body, and a bushing is also sleeved on the outer side of the lower valve body. connected to the lower valve body. The sealing ring between the protruding ring and the bushing can avoid setting a limiting groove on the lower valve body to limit the sealing ring, thereby reducing production difficulty.

进一步的,过滤网背向下阀体的一端端面边缘设置有倒角,倒角角度为45°。倒角设置可以方便燃油压力调节器安装。 Further, a chamfer is provided on the end face edge of the filter net facing away from the lower valve body, and the chamfer angle is 45°. The chamfer setting can facilitate the installation of the fuel pressure regulator.

另外,衬套和过滤网采用丙烯腈-丁二烯-苯乙烯塑料制成,密封圈采用六氟化系的氟素橡胶制成,丙烯腈-丁二烯-苯乙烯塑料有高抗冲、高耐热、阻燃、耐磨、化学稳定性、硬度高以及韧性好的优点,由于燃油压力调节器完成安装后,如果过滤网以及衬套发生损坏、腐蚀更换比较麻烦,故通过丙烯腈-丁二烯-苯乙烯塑料作为材料来提高过滤网以及衬套的使用寿命;而燃油压力调节器使用在汽车中,故需要提高密封圈的耐热性,而六氟化系的氟素橡胶具有良好的耐高温性能。 In addition, the bushing and filter screen are made of acrylonitrile-butadiene-styrene plastic, and the sealing ring is made of hexafluorinated fluororubber. Acrylonitrile-butadiene-styrene plastic has high impact resistance, It has the advantages of high heat resistance, flame retardancy, wear resistance, chemical stability, high hardness and good toughness. After the fuel pressure regulator is installed, if the filter screen and bushing are damaged or corroded, it will be troublesome to replace. Therefore, acrylonitrile- Butadiene-styrene plastic is used as a material to improve the service life of filters and bushings; while fuel pressure regulators are used in automobiles, it is necessary to improve the heat resistance of sealing rings, and hexafluorinated fluororubber has Good high temperature resistance.

以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.

Claims (4)

1. a fuel pressure regulator, comprise upper valve body, lower valve body, valve and filter screen, the end face of above-mentioned lower valve body is provided with oil outlet, it is characterized in that: described filter screen axial restraint is socketed on valve, described filter screen is connected on the exterior edge face of lower valve body, described filter screen is provided with filtration mouth, the quantity of described filtration mouth is identical with the quantity of oil outlet, described filtration mouth is fixedly installed wire netting, described oil outlet and filtration mouth-shaped are all in arc line shaped, the arc length of described oil outlet is less than the arc length of filtering mouth, and the less arc dia of described oil outlet is more than or equal to the less arc dia filtering mouth, the larger arc dia of described oil outlet is less than or equal to the larger arc dia filtering mouth.
2. fuel pressure regulator according to claim 1, it is characterized in that: the end face edge of described filter screen is provided with bulge loop, described bulge loop is socketed on lower valve body, described lower valve body outer side surface is also socketed with lining, spacing between described bulge loop and lining have seal ring, and described seal ring is socketed on lower valve body.
3. fuel pressure regulator according to claim 1, is characterized in that: described filter screen descends one end end face edge of valve body to be provided with chamfering dorsad, and described chamfer angle is 45 °.
4. fuel pressure regulator according to claim 2, is characterized in that: described lining and filter screen adopt acrylonitrile-butadiene-styrene (ABS) plastics to make, and described seal ring adopts the fluorine unpigmented rubber of lithium system to make.
CN201520473677.7U 2015-07-04 2015-07-04 Fuel pressure regulater Expired - Lifetime CN204851511U (en)

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CN201520473677.7U CN204851511U (en) 2015-07-04 2015-07-04 Fuel pressure regulater

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109458240A (en) * 2018-12-21 2019-03-12 安徽美瑞尔滤清器有限公司 A kind of oil filter by-passing valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109458240A (en) * 2018-12-21 2019-03-12 安徽美瑞尔滤清器有限公司 A kind of oil filter by-passing valve

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Granted publication date: 20151209