CN204843754U - Processing shaped glass's profile modeling profiling mechanism - Google Patents

Processing shaped glass's profile modeling profiling mechanism Download PDF

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Publication number
CN204843754U
CN204843754U CN201520625041.XU CN201520625041U CN204843754U CN 204843754 U CN204843754 U CN 204843754U CN 201520625041 U CN201520625041 U CN 201520625041U CN 204843754 U CN204843754 U CN 204843754U
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profiling
wheel
pressure head
grinding wheel
profiling mould
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周群飞
饶桥兵
高春辉
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Ideal Technology (xiangtan) Co Ltd
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Ideal Technology (xiangtan) Co Ltd
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Abstract

本装置包括机架,机架上安装有夹持机构和摆动式磨削机构,夹持机构的两夹头之间为产品固定工位,待加工产品通过夹持机构固定在固定工位上,夹持机构上安装有一个与待加工产品同轴心设置的仿形靠模,仿形靠模的外圈与产品的成品形状一致,待加工产品和仿形靠模通过第一动力装置带动同时旋转,摆动式磨削机构通过摆动臂转动安装在机架上,摆动式磨削机构在与仿形靠模相对应的位置安装有的仿形轮,摆动式磨削机构通过仿形轮与仿形靠模的外圈连接,摆动臂和机架之间安装有拉紧装置,拉紧装置保证仿形轮紧压在仿形靠模外圈上,摆动式磨削机构的磨削轮与仿形轮联动从而使得仿形靠模旋转时,磨削轮沿仿形靠模外圈的形状沿轴心移动,磨削轮通过第二动力装置带动旋转,磨削轮与待加工产品反向旋转。本装置结构简单,维修方便,工作效率高,能有效提高生产精度,操作方便。

The device includes a frame on which a clamping mechanism and a swinging grinding mechanism are installed. Between the two chucks of the clamping mechanism is a fixed station for the product. The product to be processed is fixed on the fixed station through the clamping mechanism. A profiling master is installed on the clamping mechanism coaxially with the product to be processed. The outer ring of the profiling master is consistent with the shape of the finished product. The product to be processed and the profiling master are simultaneously driven by the first power device. Rotate, the swing type grinding mechanism is installed on the frame through the rotation of the swing arm, the swing type grinding mechanism is equipped with a profiling wheel at the position corresponding to the profiling master, The outer ring of the profiling master is connected, and a tensioning device is installed between the swing arm and the frame. The tensioning device ensures that the profiling wheel is pressed tightly on the outer ring of the profiling profiling. The shape wheel is linked so that when the profiling master rotates, the grinding wheel moves along the axis along the shape of the outer ring of the profiling master, and the grinding wheel is driven to rotate by the second power device, and the grinding wheel and the product to be processed rotate in the opposite direction . The device has simple structure, convenient maintenance, high work efficiency, can effectively improve production precision, and is convenient to operate.

Description

一种加工异形玻璃的仿形靠模机构A profiling mechanism for processing special-shaped glass

技术领域technical field

本实用新型涉及一种加工异形玻璃的仿形靠模机构。The utility model relates to a profiling profiling mechanism for processing special-shaped glass.

背景技术Background technique

玻璃产品在生产过程中,为了满足各类使用要求,必须对玻璃边沿进行磨边处理,目前,比较成熟的方法是采用数控加工中心走形加工和使用直线运动式磨削机构仿形玻璃外形,但数控机的结构复杂,操作也复杂,磨削轮磨损后需要更换磨削轮很麻烦,设备出现问题维修十分困难。In the production process of glass products, in order to meet various requirements for use, the edge of the glass must be edging. At present, the more mature method is to use the CNC machining center to process the shape and use the linear motion grinding mechanism to copy the shape of the glass. However, the structure of the CNC machine is complicated, and the operation is also complicated. It is very troublesome to replace the grinding wheel after the grinding wheel is worn out, and it is very difficult to repair the equipment if there is a problem.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足而提供一种结构简单,更换磨削轮和维修方便,操作简单的加工异形玻璃的仿形靠模机构。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a profiling mechanism for processing special-shaped glass with simple structure, convenient replacement of grinding wheel and maintenance, and simple operation.

为了实现上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:

一种加工异形玻璃的仿形靠模机构,包括机架,所述机架上安装有夹持机构和摆动式磨削机构,所述夹持机构的两夹头之间为产品固定工位,待加工产品通过夹持机构固定在所述固定工位上,所述夹持机构上安装有一个与待加工产品同轴心设置的仿形靠模,所述仿形靠模的外圈与产品的成品形状一致,所述待加工产品和所述仿形靠模通过第一动力装置带动同时旋转,所述摆动式磨削机构通过摆动臂转动安装在机架上,所述摆动式磨削机构上在与所述仿形靠模相对应的位置安装有的仿形轮,所述摆动式磨削机构通过仿形轮与所述仿形靠模的外圈连接,所述摆动臂和机架之间安装有拉紧装置,所述拉紧装置保证仿形轮紧压在仿形靠模外圈上,所述摆动式磨削机构的磨削轮与仿形轮联动从而使得仿形靠模旋转时,磨削轮沿仿形靠模外圈的形状沿轴心移动,所述磨削轮通过第二动力装置带动旋转,所述磨削轮与所述待加工产品反向旋转。A profiling mechanism for processing special-shaped glass, including a frame, a clamping mechanism and a swing-type grinding mechanism are installed on the frame, and a product fixing station is between the two chucks of the clamping mechanism. The product to be processed is fixed on the fixed station through a clamping mechanism, and a profiling master set coaxially with the product to be processed is installed on the clamping mechanism, and the outer ring of the profiling master and the product The shape of the finished product is consistent, the product to be processed and the profiling master are driven to rotate simultaneously by the first power device, the swing type grinding mechanism is installed on the frame through the rotation of the swing arm, and the swing type grinding mechanism The profiling wheel is installed on the position corresponding to the profiling master, the swing grinding mechanism is connected with the outer ring of the profiling master through the profiling wheel, the swing arm and the frame A tensioning device is installed between them, and the tensioning device ensures that the profiling wheel is tightly pressed on the outer ring of the profiling master, and the grinding wheel of the swing-type grinding mechanism is linked with the profiling wheel so that the profiling profiling When rotating, the grinding wheel moves along the axis along the shape of the outer ring of the profiling master, and the grinding wheel is driven to rotate by the second power device, and the grinding wheel and the product to be processed rotate in opposite directions.

所述摆动式磨削机构包括磨削轮、传动装置、摆动臂和第二动力装置,所述磨削轮通过转轴安装在摆动臂的一端,所述摆动臂的另一端通过转动轴安装机架上,所述第二动力装置安装在机架上并且通过传动装置与转轴连接带动磨削轮旋转,所述摆动臂上通过夹紧件固定有定位块,所述定位块设置在磨削轮的一侧,所述定位块上安装有所述仿形轮。The swing type grinding mechanism includes a grinding wheel, a transmission device, a swing arm and a second power device, the grinding wheel is installed on one end of the swing arm through a rotating shaft, and the other end of the swing arm is installed on the frame through a rotating shaft Above, the second power device is installed on the frame and drives the grinding wheel to rotate through the connection between the transmission device and the rotating shaft. A positioning block is fixed on the swing arm through a clamping piece, and the positioning block is arranged on the grinding wheel. On one side, the profiling wheel is installed on the positioning block.

所述定位块上还设有微调机构,所述仿形轮安装在微调机构的活动端上,所述微调机构带动仿形轮沿磨削轮的径向移动。The positioning block is also provided with a fine-tuning mechanism, the profiling wheel is installed on the movable end of the fine-tuning mechanism, and the fine-tuning mechanism drives the profiling wheel to move along the radial direction of the grinding wheel.

所述夹持机构包括安装在机架上的第一立板和第二立板,所述第一立板上安装有与第一动力装置输出轴连接的第一压头,所述第一压头由第一动力装置带动旋转,所述第一压头水平设置并且所述第一压头上通过固定件安装有所述仿形靠模,所述第二立板上与所述第一压头对应处安装有第二压头,所述第二压头通过推动装置带动在水平方向上移动,从而将待加工产品夹紧在第一压头和第二压头之间,所述第二压头与产品接触的夹持端通过轴承与第二压头连接。The clamping mechanism includes a first vertical plate and a second vertical plate installed on the frame, the first vertical plate is installed with a first pressure head connected to the output shaft of the first power plant, and the first pressure head The head is driven to rotate by the first power device, the first indenter is set horizontally and the profiling master is installed on the first indenter through a fixing piece, and the second vertical plate is connected with the first indenter A second pressure head is installed at the corresponding position of the head, and the second pressure head is driven to move in the horizontal direction by the pushing device, thereby clamping the product to be processed between the first pressure head and the second pressure head, and the second pressure head The clamping end where the pressure head is in contact with the product is connected with the second pressure head through a bearing.

拉紧装置为拉紧弹簧。The tensioning device is a tension spring.

由于采用上述方案,本装置利用仿形磨边的原理,根据不同外形的玻璃设计相应的仿形靠模,采用摆动式磨削机构,在玻璃的转动过程中按照仿形靠模的形状实现待加工玻璃的异形仿形磨削,极大程度上改善了异形仿形设备维修困难,更换磨削轮麻烦等不足,可以有效的满足各类异形玻璃边沿的快速磨削,由于采用摆动式的磨削机构,当需要更换磨削轮时,只需将磨削轮通过摆动臂脱离待加工产品,即可获得一个极大的更换空间,因此更换十分方便,仿形轮通过一个微调机构调整,微调仿形轮与磨削轮的相对位置,从而调整磨削轮与待加工产品接触的多少,提高加工精度。Due to the adoption of the above scheme, this device uses the principle of profiling edging to design corresponding profiling profiles according to different shapes of glass, and adopts a swing-type grinding mechanism to realize the waiting process according to the shape of the profiling profile during the rotation of the glass. The special-shaped profiling grinding of processed glass has greatly improved the difficulties in the maintenance of special-shaped profiling equipment, the trouble of replacing the grinding wheel, etc., and can effectively meet the rapid grinding of various special-shaped glass edges. When it is necessary to replace the grinding wheel, you only need to separate the grinding wheel from the product to be processed through the swing arm to obtain a large replacement space, so the replacement is very convenient. The profiling wheel is adjusted by a fine-tuning mechanism, fine-tuning The relative position of the profiling wheel and the grinding wheel can adjust the amount of contact between the grinding wheel and the product to be processed and improve the processing accuracy.

综上所述,本实用新型结构简单,维修方便,工作效率高;微调机构能有效提高生产精度,操作方便。To sum up, the utility model has the advantages of simple structure, convenient maintenance and high working efficiency; the fine-tuning mechanism can effectively improve the production precision and is easy to operate.

附图说明Description of drawings

图1是本实用新型正面的结构示意图。Fig. 1 is a schematic structural view of the front of the utility model.

图2是本实用新型后面的结构示意图。Fig. 2 is the structural representation of the back of the utility model.

图3是本实用新型磨削机构以及微调机构的结构示意图。Fig. 3 is a schematic structural view of the grinding mechanism and the fine-tuning mechanism of the present invention.

图4是本实用新型磨削轮加工工件工作状态时示意图。Fig. 4 is a schematic diagram of the working state of the grinding wheel of the present invention for processing workpieces.

图中,1.机架、2.第二动力装置、3.第一动力装置、4.微调机构、5.滑块、6.定位块、7.夹紧件、8.夹紧机构、9.待加工产品、10.仿形靠模、11.仿形轮、12.磨削轮、13.传动装置、14.摆动臂、15.转动轴、16.拉紧弹簧、17.第二立板、18.第一立板。In the figure, 1. Rack, 2. Second power unit, 3. First power unit, 4. Fine-tuning mechanism, 5. Slider, 6. Positioning block, 7. Clamping piece, 8. Clamping mechanism, 9. .Products to be processed, 10. Profiling model, 11. Profiling wheel, 12. Grinding wheel, 13. Transmission device, 14. Swing arm, 15. Rotation shaft, 16. Tension spring, 17. Second stand Board, 18. the first vertical board.

具体实施方式Detailed ways

下面结合附图,进一步详细说明本专利的具体实施方式。Below in conjunction with accompanying drawing, the specific implementation manner of this patent is described in further detail.

如图1、2、3、4所示,一种加工异形玻璃的仿形靠模机构,包括机架1、第一动力装置3、微调机构4、夹持机构8、仿形靠模10、摆动式磨削机构、转动轴15、拉紧装置16;所述机架1上安装有夹持机构8和摆动式磨削机构,As shown in Figures 1, 2, 3, and 4, a profile profiling mechanism for processing special-shaped glass includes a frame 1, a first power device 3, a fine-tuning mechanism 4, a clamping mechanism 8, a profiling profile 10, Swing type grinding mechanism, rotating shaft 15, tensioning device 16; Described frame 1 is equipped with clamping mechanism 8 and swing type grinding mechanism,

所述夹持机构包括安装在机架上的第一立板18和第二立板17,所述第一立板18上安装有与第一动力装置3输出轴连接的第一压头,所述第一压头由第一动力装置3带动旋转,所述第一压头水平设置并且所述第一压头上通过固定件安装有所述仿形靠模10,仿形靠模10与待加工产品9同轴心设置,所述仿形靠模10的外圈与产品的成品形状一致,所述仿形靠模10与第一压头联动,所述第二立板17上与所述第一压头对应处安装有第二压头,所述第二压头通过推动装置带动在水平方向上移动,从而将待加工产品9夹紧在第一压头和第二压头之间,所述第二压头与产品接触的夹持端通过轴承与第二压头连接,夹紧机构8的推动装置通过控制装置控制,从而方便放置与取下待加工产品,此操作手动完成,动作简单,操作方便。The clamping mechanism includes a first vertical plate 18 and a second vertical plate 17 installed on the frame, the first vertical plate 18 is equipped with a first pressure head connected to the output shaft of the first power unit 3, so The first indenter is driven to rotate by the first power unit 3, the first indenter is horizontally arranged and the profiling master 10 is installed on the first indenter through a fixing piece, and the profiling master 10 is connected with the The processed product 9 is coaxially arranged, the outer ring of the profiling master 10 is consistent with the finished product shape, the profiling master 10 is linked with the first pressure head, and the second vertical plate 17 is connected A second indenter is installed at the corresponding position of the first indenter, and the second indenter is driven to move in the horizontal direction by the pushing device, thereby clamping the product 9 to be processed between the first indenter and the second indenter, The clamping end where the second pressure head is in contact with the product is connected to the second pressure head through a bearing, and the pushing device of the clamping mechanism 8 is controlled by the control device, so as to facilitate the placement and removal of the product to be processed. This operation is done manually, and the action Simple and easy to operate.

所述摆动式磨削机构包括磨削轮12、传动装置13、摆动臂14和第二动力装置2,所述磨削轮12通过转轴安装在摆动臂14的一端,所述摆动臂14的另一端通过转动轴15安装机架1上,所述第二动力装置2安装在机架1上并且通过传动装置13与转轴连接带动磨削轮12旋转,所述摆动臂14上通过夹紧件7固定有定位块6,所述定位块6设置在磨削轮12的一侧,所述定位块6上安装有所述仿形轮11,所述定位块6上还设有微调机构4,所述仿形轮11安装在微调机构4的活动端上,所述微调机构带动仿形轮沿磨削轮的径向移动,所述微调机构包括丝杆、滑轨和滑块,所述滑轨安装在定位块6上,滑块5安装在滑轨上,丝杆安装在定位块6上并且活动端与滑块5连接,仿形轮11安装在滑块上,微调机构4能调节固定在滑块5上的仿形轮11与磨削轮12的相对位置,提高加工精度。Described swing type grinding mechanism comprises grinding wheel 12, transmission device 13, swing arm 14 and second power unit 2, and described grinding wheel 12 is installed on one end of swing arm 14 by rotating shaft, the other end of described swing arm 14 One end is installed on the frame 1 through the rotating shaft 15, the second power device 2 is installed on the frame 1 and is connected with the rotating shaft through the transmission device 13 to drive the grinding wheel 12 to rotate, and the swing arm 14 is passed through the clamping member 7 A positioning block 6 is fixed, and the positioning block 6 is arranged on one side of the grinding wheel 12. The profiling wheel 11 is installed on the positioning block 6, and a fine-tuning mechanism 4 is also provided on the positioning block 6, so that Described profiling wheel 11 is installed on the movable end of fine-tuning mechanism 4, and described fine-tuning mechanism drives profiling wheel to move along the radial direction of grinding wheel, and described fine-tuning mechanism comprises screw mandrel, slide rail and slide block, and described slide rail Installed on the positioning block 6, the slider 5 is installed on the slide rail, the screw rod is installed on the positioning block 6 and the movable end is connected with the slider 5, the profiling wheel 11 is installed on the slider, and the fine-tuning mechanism 4 can be adjusted and fixed on the The relative position of the profiling wheel 11 and the grinding wheel 12 on the slider 5 improves the machining accuracy.

所述摆动式磨削机构通过仿形轮11与所述仿形靠模10的外圈连接,所述摆动臂和机架之间安装有拉紧弹簧16,所述拉紧弹簧16保证仿形轮11紧压在仿形靠模10外圈上,所述摆动式磨削机构的磨削轮与仿形轮联动从而使得仿形靠模旋转时,磨削轮沿仿形靠模外圈的形状沿轴心移动,所述磨削轮与所述待加工产品反向旋转。The swinging grinding mechanism is connected with the outer ring of the profiling master 10 through the profiling wheel 11, and a tension spring 16 is installed between the swing arm and the frame, and the tension spring 16 ensures profiling The wheel 11 is tightly pressed on the outer ring of the profiling master 10, and the grinding wheel of the oscillating grinding mechanism is linked with the profiling wheel so that when the profiling master rotates, the grinding wheel moves along the outer ring of the profiling master. The shape moves along the axis, and the grinding wheel rotates counterclockwise with the product to be processed.

Claims (5)

1. the profiling mould mechanism of a processing profiled glass, comprise frame, it is characterized in that: described frame is provided with clamping device and swing type grinding mechanism, for product fixes station between two chucks of described clamping device, processed product is fixed on described fixing station by clamping device, described clamping device is provided with a profiling mould arranged with processed product concentric, the outer ring of described profiling mould is consistent with the finished form of product, described processed product and described profiling mould are driven by the first power set and rotate simultaneously, described swing type grinding mechanism is rotatably installed in frame by swing arm, the contour wheel that described swing type grinding mechanism is provided with in the position corresponding with described profiling mould, described swing type grinding mechanism is connected by the outer ring of contour wheel with described profiling mould, between described swing arm and frame, take-up device is installed, described take-up device ensures that contour wheel is pressed on profiling mould outer ring, when the Grinding wheel of described swing type grinding mechanism and contour wheel link thus profiling mould are rotated, Grinding wheel moves along the shape of profiling mould outer ring along axle center, described Grinding wheel is by the second power set driven rotary, described Grinding wheel and described processed product reversely rotate.
2. the profiling mould mechanism of processing profiled glass according to claim 1, it is characterized in that: described swing type grinding mechanism comprises Grinding wheel, transmission device, swing arm and the second power set, described Grinding wheel is arranged on one end of swing arm by rotating shaft, the other end of described swing arm is by turning cylinder installation frame, described second power set to be arranged in frame and to be connected with rotating shaft by transmission device and drive Grinding wheel to rotate, described swing arm is fixed with locating piece by clamping element, described locating piece is arranged on the side of Grinding wheel, described locating piece is provided with described contour wheel.
3. the profiling mould mechanism of processing profiled glass according to claim 2; it is characterized in that: described locating piece is also provided with micro-adjusting mechanism; described contour wheel is arranged on the movable end of micro-adjusting mechanism, and described micro-adjusting mechanism drives contour wheel moving radially along Grinding wheel.
4. according to the profiling mould mechanism of the processing profiled glass one of claims 1 to 3 Suo Shu, it is characterized in that: described clamping device comprises rack-mounted first riser and the second riser, described first riser is provided with the first pressure head be connected with the first power plant output shaft, described first pressure head is by the first power set driven rotary, described first pressure head is horizontally disposed with and described first pressure head is provided with described profiling mould by fixture, described second riser is provided with the second pressure head with described first pressure head corresponding position, described second pressure head is driven by thrust unit and moves in the horizontal direction, thus processed product is clamped between the first pressure head and the second pressure head, the bare terminal end that described second pressure head contacts with product is connected with the second pressure head by bearing.
5. the profiling mould mechanism of processing profiled glass according to claim 4, is characterized in that: take-up device is back-moving spring.
CN201520625041.XU 2015-08-19 2015-08-19 Processing shaped glass's profile modeling profiling mechanism Expired - Lifetime CN204843754U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458898A (en) * 2015-12-31 2016-04-06 天津维克沃德科技有限公司 Follow-up polishing device
CN107139310A (en) * 2017-06-28 2017-09-08 青岛红强伟业机械有限公司 Tracking profiling device and edge banding machine
CN110026854A (en) * 2019-05-17 2019-07-19 雅丽日化实业(惠州)有限公司 A kind of double-station edge polisher
CN113400132A (en) * 2021-06-22 2021-09-17 厦门缎孺贸易有限公司 Toughened glass profile modeling edging machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105458898A (en) * 2015-12-31 2016-04-06 天津维克沃德科技有限公司 Follow-up polishing device
CN105458898B (en) * 2015-12-31 2017-09-12 天津维克沃德科技有限公司 A kind of trailing type burnishing device
CN107139310A (en) * 2017-06-28 2017-09-08 青岛红强伟业机械有限公司 Tracking profiling device and edge banding machine
CN110026854A (en) * 2019-05-17 2019-07-19 雅丽日化实业(惠州)有限公司 A kind of double-station edge polisher
CN113400132A (en) * 2021-06-22 2021-09-17 厦门缎孺贸易有限公司 Toughened glass profile modeling edging machine

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