CN204843624U - Gearbox crank special fixture - Google Patents

Gearbox crank special fixture Download PDF

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Publication number
CN204843624U
CN204843624U CN201520611129.6U CN201520611129U CN204843624U CN 204843624 U CN204843624 U CN 204843624U CN 201520611129 U CN201520611129 U CN 201520611129U CN 204843624 U CN204843624 U CN 204843624U
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CN
China
Prior art keywords
crank
clamp
gearbox
hole
anchor clamps
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Expired - Fee Related
Application number
CN201520611129.6U
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Chinese (zh)
Inventor
王幼民
朱波
刘世东
李迪
江维
宋凌霄
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Anhui Polytechnic University
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Anhui Polytechnic University
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Priority to CN201520611129.6U priority Critical patent/CN204843624U/en
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Publication of CN204843624U publication Critical patent/CN204843624U/en
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Abstract

The utility model discloses a gearbox crank special fixture, comprises a clamp body, the anchor clamps bodies on install two relative " Z " type briquettings, the anchor clamps bodies on be equipped with respectively with the crank part on the part hole put corresponding location pinhole and diamond pin hole with side locating plate hole site, the anchor clamps bodies on still be equipped with the cushion, the cushion on be fixed with the feeler block. The utility model discloses use " Z " type briquetting and locating pin, diamond pin to fix a position crank part back plane and concentric reducer hole, can restrict six degrees of freedom of work piece, reach positioned exactly, should both increase the stability of work piece by " two round pins of one side " positioning design, take into account benchmark coincidence principle again, the good location of realizing anchor clamps.

Description

一种变速箱曲柄专用夹具A special clamp for gearbox crank

技术领域technical field

本实用新型涉及一种夹具,具体一种装夹变速器曲柄的专用夹具。The utility model relates to a clamp, in particular to a special clamp for clamping a transmission crank.

背景技术Background technique

在机床上,装夹工件所使用的工艺装备称为机床夹具。夹具是机械加工不可缺少的部件,在机床技术向高速、高效、精密、复合、智能、环保方向发展的带动下,夹具技术正朝着高精、高效、模块、组合、通用、经济方向发展。机床夹具由定位元件、夹紧装置、对刀及导引元件、连接元件、夹具体、其他装置或元件组成。定位元件、夹紧装置和夹具体是夹具的基本组成部分。On the machine tool, the process equipment used to clamp the workpiece is called the machine tool fixture. Fixtures are an indispensable part of mechanical processing. Driven by the development of machine tool technology in the direction of high speed, high efficiency, precision, compound, intelligence and environmental protection, fixture technology is developing in the direction of high precision, high efficiency, modularity, combination, general purpose and economy. Machine tool fixtures are composed of positioning elements, clamping devices, tool setting and guiding elements, connecting elements, clamp bodies, and other devices or elements. Positioning elements, clamping devices and clamp bodies are the basic components of clamps.

按夹具的应用范围分类有通用夹具、专用夹具、成组夹具、组合夹具等;按夹具上的动力源分类有手动夹具、气动夹具、液压夹具、电动夹具、磁力夹具、真空夹具、切削力及离心力夹具等。变速箱曲柄要加工的是铣面,为增强加工时零件的刚性,必定限制孔轴线方向的不定度,故应按完全定位设计夹具,并力求遵守基准重合原则,以减少定位误差对加工精度的影响。According to the scope of application of the fixture, there are general fixtures, special fixtures, group fixtures, combined fixtures, etc.; according to the power source on the fixture, there are manual fixtures, pneumatic fixtures, hydraulic fixtures, electric fixtures, magnetic fixtures, vacuum fixtures, cutting force and Centrifugal force fixture, etc. The gearbox crank is to be processed with face milling. In order to enhance the rigidity of the parts during processing, the uncertainty of the axis direction of the hole must be limited. Therefore, the fixture should be designed according to the complete positioning, and strive to abide by the principle of datum coincidence, so as to reduce the impact of positioning errors on the processing accuracy. Influence.

实用新型内容Utility model content

为了解决上述问题,本实用新型提供一种专用夹具,以曲柄后平面为定位面,以大小头孔为定位孔,可实现夹具的良好定位。In order to solve the above problems, the utility model provides a special clamp, which uses the rear plane of the crank as the positioning surface and the big and small head holes as the positioning holes, which can realize good positioning of the clamp.

本实用新型的目的可以通过以下技术方案实现:The purpose of this utility model can be realized through the following technical solutions:

一种变速箱曲柄专用夹具,包括夹具体,所述的夹具体上安装有相对的两个“Z”型压块;所述的夹具体上设有分别与曲柄零件上的零件孔和侧定位板孔位置相对应的定位销孔和菱形销孔,所述的夹具体上还设有垫块,所述的垫块上固定有对刀块。A special clamp for gearbox cranks, including a clamp body, on which two opposite "Z"-shaped pressure blocks are installed; on the clamp body, there are parts holes and side positioning Positioning pin holes and rhombic pin holes corresponding to the positions of the plate holes, the clamp body is also provided with pads, and a tool setting block is fixed on the pads.

两个所述的“Z”型压块的上部位于曲柄零件的上方,下部固定在夹具体上。The upper parts of the two "Z" shaped pressure blocks are located above the crank parts, and the lower parts are fixed on the clamp body.

所述的定位销孔和菱形销孔上分别设有定位销与菱形销。The positioning pin hole and the diamond pin hole are respectively provided with a positioning pin and a diamond pin.

所述的垫块相对于曲柄零件的小头孔设置。The spacer is arranged relative to the small head hole of the crank part.

两个所述的“Z”型压块通过螺栓固定在夹具体上,螺栓上设有螺帽。The two "Z" shaped pressure blocks are fixed on the clamp body by bolts, and nuts are arranged on the bolts.

所述的对刀块通过螺钉和紧定螺钉固定在垫块上。The tool setting block is fixed on the cushion block by screws and set screws.

本实用新型的有益效果:本实用新型使用“Z”型压块和定位销、菱形销对曲柄零件后平面和大小头孔定位,可以限制工件的六个自由度,达到完全定位;该“一面两销”定位设计既增加了工件的稳定性,又兼顾了基准重合原则,实现夹具的良好定位。Beneficial effects of the utility model: the utility model uses "Z" type briquetting block, positioning pin and diamond pin to locate the back plane and the big and small head holes of the crank part, which can limit the six degrees of freedom of the workpiece and achieve complete positioning; the "one side The "two-pin" positioning design not only increases the stability of the workpiece, but also takes into account the principle of datum coincidence to achieve good positioning of the fixture.

附图说明Description of drawings

下面结合附图和具体实施例对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

图1是本实用新型整体夹具装配俯视图;Fig. 1 is the assembly top view of the utility model overall fixture;

图2是本实用新型正向局部剖视图示意图;Fig. 2 is a schematic diagram of a front partial sectional view of the utility model;

图3是图1中A-A向剖视示意图;Fig. 3 is a schematic sectional view of A-A in Fig. 1;

图4是变速箱曲柄零件图。Figure 4 is a diagram of gearbox crank parts.

具体实施方式Detailed ways

本实用新型装夹的零件为变速箱曲柄,变速箱曲柄属于典型的曲柄类零件,而且为曲柄,其主要的要素包括两侧面,大小头孔,如图4。由于曲柄零件1在钻小头孔时两筋板的刚性较差,从保证工件定位稳定的观点出发,采用“一面两销”定位,即以已加工的后平面和两个端面孔为定位基准,这样既增加了曲柄零件1的稳定性,又兼顾了基准重合原则。The clamped part of the utility model is a gearbox crank. The gearbox crank belongs to a typical crank part, and is a crank. Its main elements include two sides, large and small head holes, as shown in Figure 4. Since the rigidity of the two ribs of the crank part 1 is poor when the small head hole is drilled, from the point of view of ensuring the stability of the workpiece positioning, "one side with two pins" is used for positioning, that is, the processed rear plane and two end face holes are used as the positioning reference , which not only increases the stability of the crank part 1, but also takes into account the principle of datum coincidence.

如图1、图3所示,变速器曲柄的专用夹具包括夹具体3,夹具体3上安装有相对的两个“Z”型压块2,曲柄零件1的后平面位于两个“Z”型压块2之间,两个“Z”型压块2上部压在曲柄零件1的后平面上,两个“Z”型压块2下部开有腰形孔,通过自下而上穿过夹具体3和腰形孔的两组螺栓4连接,并通过配合在螺栓4上端的螺帽7旋紧固定。As shown in Figure 1 and Figure 3, the special clamp for the transmission crank includes a clamp body 3, on which two "Z"-shaped pressure blocks 2 are installed, and the rear plane of the crank part 1 is located on the two "Z"-shaped Between the briquetting blocks 2, the upper parts of the two "Z"-shaped briquetting blocks 2 are pressed on the rear plane of the crank part 1, and the lower parts of the two "Z"-shaped briquetting blocks 2 have a waist-shaped hole, which passes through the clamp from bottom to top. Concrete 3 is connected with two groups of bolts 4 of waist-shaped holes, and is screwed and fixed by the nut 7 that fits in the upper end of bolt 4 .

如图2,曲柄零件1的零件孔和侧定位板孔分别内置有定位销5与菱形销6,通过定位销5与菱形销6将上述的曲柄零件1定位在夹具体3上,以达到限制自由度的目的。As shown in Figure 2, the part hole and the side positioning plate hole of the crank part 1 are respectively built with a positioning pin 5 and a diamond pin 6, and the above-mentioned crank part 1 is positioned on the clamp body 3 through the positioning pin 5 and the diamond pin 6 to achieve the limit The purpose of degrees of freedom.

如图1所示,夹具体3上还安装有垫块9,垫块9相对于曲柄零件1的小头孔设置,垫块9上通过螺钉10和紧定螺钉11固定有对刀块8。As shown in FIG. 1 , a spacer 9 is also installed on the chuck body 3 , and the spacer 9 is arranged relative to the small head hole of the crank part 1 , and the knife setting block 8 is fixed on the spacer 9 by screws 10 and set screws 11 .

工作过程为:先将“Z”型压块2安装于夹具体1上,再安装对刀块8及垫块9,然后把定位销5、菱形销6安装于夹具体1上,对曲柄进行定位安装,可以限制工件的六个自由度,最后将“Z”型压块2用螺栓4上端的螺帽7锁紧在曲柄零件1的后平面,从而达到完全定位,完成后即可完成曲柄的铣面、大小头孔加工。The working process is: first install the "Z" type pressure block 2 on the clamp body 1, then install the tool setting block 8 and the spacer 9, then install the positioning pin 5 and the diamond pin 6 on the clamp body 1, and adjust the crank Positioning installation can limit the six degrees of freedom of the workpiece. Finally, the "Z" type pressure block 2 is locked on the back plane of the crank part 1 with the nut 7 on the upper end of the bolt 4, so as to achieve complete positioning, and the crank can be completed after completion. Face milling, large and small head hole processing.

以上内容仅仅是对本实用新型结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above content is only an example and description of the structure of the utility model. Those skilled in the art make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the utility model. Structures or beyond the scope defined in the claims shall belong to the protection scope of the present utility model.

Claims (6)

1.一种变速箱曲柄专用夹具,其特征在于,包括夹具体(3),所述的夹具体(3)上安装有相对的两个“Z”型压块(2);所述的夹具体(3)上设有分别与曲柄零件(1)上的零件孔和侧定位板孔位置相对应的定位销孔和菱形销孔,所述的夹具体(3)上还设有垫块(9),所述的垫块(9)上固定有对刀块(8)。1. A special clamp for gearbox crank, characterized in that it comprises a clamp body (3), and two relative "Z" type pressure blocks (2) are installed on the described clamp body (3); the described clamp Concrete (3) is provided with positioning pin holes and rhombus pin holes corresponding to the part holes on the crank parts (1) and the positions of the side positioning plate holes respectively, and the clamp body (3) is also provided with spacers ( 9), the tool setting block (8) is fixed on the pad (9). 2.根据权利要求1所述的一种变速箱曲柄专用夹具,其特征在于,两个所述的“Z”型压块(2)的上部位于曲柄零件(1)的上方,下部固定在夹具体(3)上。2. A special clamp for gearbox crank according to claim 1, characterized in that, the upper parts of the two "Z" shaped pressure blocks (2) are located above the crank parts (1), and the lower parts are fixed on the clamp Specifically (3). 3.根据权利要求1所述的一种变速箱曲柄专用夹具,其特征在于,所述的定位销孔和菱形销孔上分别设有定位销(5)与菱形销(6)。3. A special clamp for gearbox crank according to claim 1, characterized in that, the positioning pin hole and the diamond pin hole are respectively provided with a positioning pin (5) and a diamond pin (6). 4.根据权利要求1所述的一种变速箱曲柄专用夹具,其特征在于,所述的垫块(9)相对于曲柄零件(1)的小头孔设置。4. A special clamp for gearbox crank according to claim 1, characterized in that, the spacer (9) is arranged relative to the small head hole of the crank part (1). 5.根据权利要求1所述的一种变速箱曲柄专用夹具,其特征在于,两个所述的“Z”型压块(2)通过螺栓(4)固定在夹具体(3)上,螺栓(4)上设有螺帽(7)。5. A special clamp for gearbox crank according to claim 1, characterized in that, the two "Z" shaped pressure blocks (2) are fixed on the clamp body (3) by bolts (4), and the bolts (4) is provided with nut (7). 6.根据权利要求1所述的一种变速箱曲柄专用夹具,其特征在于,所述的对刀块(8)通过螺钉(10)和紧定螺钉(11)固定在垫块(9)上。6. A special clamp for gearbox crank according to claim 1, characterized in that, said tool setting block (8) is fixed on the spacer (9) by screws (10) and set screws (11) .
CN201520611129.6U 2015-08-12 2015-08-12 Gearbox crank special fixture Expired - Fee Related CN204843624U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520611129.6U CN204843624U (en) 2015-08-12 2015-08-12 Gearbox crank special fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520611129.6U CN204843624U (en) 2015-08-12 2015-08-12 Gearbox crank special fixture

Publications (1)

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CN204843624U true CN204843624U (en) 2015-12-09

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CN201520611129.6U Expired - Fee Related CN204843624U (en) 2015-08-12 2015-08-12 Gearbox crank special fixture

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107283185A (en) * 2017-06-27 2017-10-24 鹰普(中国)有限公司 A kind of gearbox part self-centering fixture
CN113182538A (en) * 2021-06-09 2021-07-30 青岛海西重工有限责任公司 Crank journal machining and positioning device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107283185A (en) * 2017-06-27 2017-10-24 鹰普(中国)有限公司 A kind of gearbox part self-centering fixture
CN113182538A (en) * 2021-06-09 2021-07-30 青岛海西重工有限责任公司 Crank journal machining and positioning device and method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151209

Termination date: 20170812

CF01 Termination of patent right due to non-payment of annual fee