CN204842595U - Preventing in derotation technology changes device - Google Patents

Preventing in derotation technology changes device Download PDF

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Publication number
CN204842595U
CN204842595U CN201520551833.7U CN201520551833U CN204842595U CN 204842595 U CN204842595 U CN 204842595U CN 201520551833 U CN201520551833 U CN 201520551833U CN 204842595 U CN204842595 U CN 204842595U
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workpiece
stopper
mandrel
stripping ring
circumferential direction
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CN201520551833.7U
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Chinese (zh)
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杜尚军
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Sichuan Aerospace Changzheng Equipment Manufacturing Co Ltd
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Changzheng Machinery Factory China Aerospace Science and Technology Corp
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Abstract

本实用新型公开了一种反旋工艺中的防转装置,属于旋压工艺设备领域,包括芯模和退料环,其特征在于:还包括挡块A和挡块B,所述挡块A固定在所述芯模的法兰上,所述挡块B固定在所述退料环上的远离所述挡块A的一端,本实用新型可以有效防止工件与芯模圆周方向的滑动,从而有效提高工件的合格率,可保证反旋过程中工件圆周方向限位可靠,不会因为工件工艺参数的调整导致扭矩的改变,对工件造成报废,工件省略了外锥面的加工,仅需在工件端面铣出矩形缺口即可,提高了工件的加工效率及合格率。

The utility model discloses an anti-rotation device in the anti-rotation process, which belongs to the field of spinning process equipment, and includes a mandrel and a stripping ring, and is characterized in that it also includes a stopper A and a stopper B, and the stopper A It is fixed on the flange of the mandrel, and the stopper B is fixed on the end of the stripping ring away from the stopper A. The utility model can effectively prevent the workpiece from sliding in the circumferential direction of the mandrel, thereby Effectively improve the qualification rate of the workpiece, which can ensure the reliable limit of the workpiece circumferential direction during the reverse rotation process, and will not cause the torque change due to the adjustment of the workpiece process parameters, which will cause scrapping of the workpiece. The workpiece omits the processing of the outer cone surface, and only needs to It only needs to mill out a rectangular notch on the end face of the workpiece, which improves the processing efficiency and pass rate of the workpiece.

Description

一种反旋工艺中的防转装置Anti-rotation device in anti-rotation process

技术领域 technical field

本实用新型涉及一种旋压工艺中的设备,尤其涉及一种反旋工艺中的防转装置。 The utility model relates to equipment in the spinning process, in particular to an anti-rotation device in the reverse spinning process.

背景技术 Background technique

强力旋压中反旋工艺适用于成形薄壁管形回转体工件的一种压力加工方法,它是芯轴带动工件旋转运动,旋轮对工件局部施压的过程,通过工件与旋轮相对运动而沿螺旋轨迹逐步连续推进,材料流动方向与旋压运动方向相反,累积成形整个薄壁管形工件的成形方法。 The anti-spin process in strong spinning is a pressure processing method suitable for forming thin-walled tubular rotary workpieces. It is a process in which the mandrel drives the workpiece to rotate, and the rotary wheel exerts pressure on the workpiece locally. Through the relative movement of the workpiece and the rotary wheel However, it advances step by step and continuously along the spiral trajectory, the direction of material flow is opposite to the direction of spinning movement, and the forming method of accumulatively forming the entire thin-walled tubular workpiece.

在反旋过程中,工件端面与退料环面贴合,旋轮接触工件产生塑性变形,旋轮接触工件时工件变形点受径向压应力Fz、周向压应力Fy、轴向压应力Fx的三向压应力状态,而周向压应力Fy产生与工件旋转方向相反的扭矩T,扭矩T沿工件待变形区传递至与工件接触的退料环上,退料环与工件的接触面存在扭矩T,因此,在旋压过程中工件与退料装置之间的摩擦力足够大才能产生足够的扭矩,使工件与芯轴不产生圆周方向的滑动现象。若旋压中防转装置设计不合理,易产生工件沿圆周方向,导致工件报废,如图1所示。 During the anti-rotation process, the end surface of the workpiece is attached to the ring surface of the stripping material, and the rotary wheel contacts the workpiece to produce plastic deformation. When the rotary wheel contacts the workpiece, the deformation point of the workpiece is subjected to radial compressive stress Fz, circumferential compressive stress Fy, and axial compressive stress Fx The three-way compressive stress state, while the circumferential compressive stress Fy produces a torque T opposite to the rotation direction of the workpiece, the torque T is transmitted along the workpiece to be deformed to the stripping ring in contact with the workpiece, and the contact surface between the stripping ring and the workpiece exists Torque T, therefore, in the spinning process, the friction between the workpiece and the ejection device is large enough to generate sufficient torque, so that the workpiece and the mandrel do not slip in the circumferential direction. If the design of the anti-rotation device in spinning is unreasonable, it is easy to produce the workpiece along the circumferential direction, resulting in the scrapping of the workpiece, as shown in Figure 1.

传统强力旋压设备防转装置通常用锯齿形退料环或者退料环带有内锥面等结构。采用锯齿形退料环防转装置时,工作状态下退料环端面与工件端面是多点接触,当减薄率和进给比增大时,工件所需的扭矩也会增加,退料环与工件不能产生足够的扭矩,退料环与工件的摩擦由静摩擦转换为动摩擦,工件在旋压过程中易产生与芯轴圆周方向的滑动,致使旋压工件报废。当退料环采用内锥面时,工件所需的扭矩会通过退料环内锥面与工件外锥面的贴合面传递所需扭矩,但退料环内锥面与工件的外锥面极难做到角度一致,导致退料环与工件的锥面是线与面的接触,这种配合提供给工件的扭矩不够稳定,容易产生工件与芯轴圆周方向的滑动,导致旋压工件报废。因此,有效解决工件与芯模的滑动问题至关重要。 The anti-rotation device of traditional powerful spinning equipment usually uses a sawtooth stripping ring or a stripping ring with an inner cone surface and other structures. When the sawtooth-shaped stripping ring anti-rotation device is used, the end face of the stripping ring and the workpiece end face are in multi-point contact under working conditions. When the thinning rate and feed ratio increase, the torque required by the workpiece will also increase, and the stripping ring Can not produce enough torque with the workpiece, the friction between the stripping ring and the workpiece is converted from static friction to dynamic friction, and the workpiece is prone to slip in the circumferential direction of the mandrel during the spinning process, resulting in the scrapping of the spinning workpiece. When the stripping ring adopts the inner cone surface, the torque required by the workpiece will be transmitted through the bonding surface between the inner cone surface of the stripping ring and the outer cone surface of the workpiece, but the inner cone surface of the stripping ring and the outer cone surface of the workpiece It is extremely difficult to achieve consistent angles, resulting in a line-to-surface contact between the stripping ring and the tapered surface of the workpiece. The torque provided by this cooperation to the workpiece is not stable enough, and it is easy to cause slippage between the workpiece and the mandrel in the circumferential direction, resulting in the scrapping of the spinning workpiece . Therefore, it is very important to effectively solve the sliding problem between the workpiece and the mandrel.

发明内容 Contents of the invention

本实用新型的目的就在于提供一种反旋工艺中的防转装置,以解决上述工件与芯模的滑动问题。 The purpose of this utility model is to provide an anti-rotation device in the anti-rotation process to solve the above-mentioned sliding problem between the workpiece and the mandrel.

为了实现上述目的,本实用新型采用的技术方案是这样的:一种反旋工艺中的防转装置,包括芯模和退料环,还包括挡块A和挡块B,所述挡块A固定在所述芯模的法兰上,所述挡块B固定在所述退料环上的远离所述挡块A的一端。 In order to achieve the above purpose, the technical solution adopted by the utility model is as follows: an anti-rotation device in the anti-rotation process, including a mandrel and a stripping ring, and also includes a stopper A and a stopper B, and the stopper A It is fixed on the flange of the mandrel, and the stopper B is fixed on the end of the stripping ring away from the stopper A.

上述的技术方案,挡块A对退料环圆周方向限位,挡块B对工件圆周方向限位,提供工件圆周方向的扭矩T,这样工件在旋压工艺参数调试过程中或者批生产中不会产生圆周方向的滑动,保证工件旋压顺利成形;尤其适用于大批量薄壁管形件回转体工件的可靠定位。 In the above-mentioned technical solution, the stopper A limits the position in the circumferential direction of the stripping ring, the stopper B limits the position in the circumferential direction of the workpiece, and provides the torque T in the circumferential direction of the workpiece, so that the workpiece does not need to be adjusted during the spinning process parameter debugging process or in batch production. Sliding in the circumferential direction will occur to ensure smooth spinning of workpieces; it is especially suitable for reliable positioning of large quantities of thin-walled tubular workpieces.

作为优选的技术方案:所述挡块A采用螺钉和定位销进行固定。这种方式更稳固更可靠。 As a preferred technical solution: the block A is fixed with screws and positioning pins. This method is more stable and reliable.

作为优选的技术方案:所述挡块B采用焊接进行固定。这种方式更稳固更可靠。 As a preferred technical solution: the stopper B is fixed by welding. This method is more stable and reliable.

与现有技术相比,本实用新型的优点在于: Compared with the prior art, the utility model has the advantages of:

1)传统防转装置批生产中容易造成工件与芯模圆周方向的滑动,而本实用新型可以有效防止工件与芯模圆周方向的滑动,从而有效提高工件的合格率; 1) In batch production of traditional anti-rotation devices, it is easy to cause the workpiece and the mandrel to slip in the circumferential direction, but the utility model can effectively prevent the workpiece from slipping in the mandrel in the circumferential direction, thereby effectively improving the pass rate of the workpiece;

2)本实用新型的新型防转装置可保证反旋过程中工件圆周方向限位可靠,不会因为工件工艺参数的调整导致扭矩的改变,对工件造成报废; 2) The new anti-rotation device of the utility model can ensure the reliable position limit of the workpiece in the reverse rotation process, and will not cause the workpiece to be scrapped due to the change of the torque due to the adjustment of the workpiece process parameters;

3)传统工件与退料环采用锥面配合,每个工件都需要加工外锥面,不仅车工需要单独添加一道工序,而且很难保证工件加工的外锥面与退料环的内锥面是面接触,而本实用新型的防转装置中,工件省略了外锥面的加工,仅需在工件端面铣出矩形缺口即可,提高了工件的加工效率及合格率。 3) Traditional workpieces and stripping rings use taper surfaces. Each workpiece needs to process the outer taper surface. Not only does the lathe worker need to add a separate process, but it is also difficult to ensure that the outer taper surface of the workpiece and the inner taper surface of the stripping ring are consistent. Surface contact, while in the anti-rotation device of the utility model, the machining of the outer cone surface of the workpiece is omitted, and only a rectangular gap needs to be milled on the end surface of the workpiece, which improves the processing efficiency and pass rate of the workpiece.

附图说明 Description of drawings

图1为反旋工艺的旋压力学示意图; Figure 1 is a schematic diagram of the spinning mechanics of the derotation process;

图2为本实用新型实施例的防转装置结构示意图。 Fig. 2 is a schematic structural diagram of the anti-rotation device of the embodiment of the present invention.

图中:1、工件;2、旋轮;3、芯模;4、退料环;5、挡块A;6、挡块B。 In the figure: 1, workpiece; 2, rotary wheel; 3, mandrel; 4, stripping ring; 5, block A; 6, block B.

具体实施方式 Detailed ways

下面将结合附图对本实用新型作进一步说明。 The utility model will be further described below in conjunction with accompanying drawing.

实施例: Example:

参见图2,一种反旋工艺中的防转装置,包括芯模3和退料环4,还包括挡块A5和挡块B6,挡块A5采用螺钉和定位销固定在所述芯模3的法兰上,挡块B6焊接固定在退料环4上的远离挡块A5的一端; Referring to Fig. 2, an anti-rotation device in the anti-rotation process includes a mandrel 3 and a stripping ring 4, and also includes a stopper A5 and a stopper B6, and the stopper A5 is fixed on the mandrel 3 by screws and positioning pins On the flange, the stopper B6 is welded and fixed on the end of the stripping ring 4 away from the stopper A5;

使用时,工件1由芯轴带动运动,旋轮2与工件1接触时,工件受到旋轮2的阻碍而产生变形,工件1要承受一个圆周方向的压应力Fy,待变形区要承受由于一个圆周方向的扭转力矩T,挡块B6对工件1的圆周方向限位,提供工件1圆周方向的扭矩T,挡块B6与退料环4采用焊接方式连接在一起;由挡块A5对退料环4的圆周方向限位,提供退料环4所需扭矩,这样工件1在旋压工艺参数调整中或者批生产中不会产生圆周方向的滑动,保证工件旋压顺利成形。 When in use, the workpiece 1 is driven by the mandrel to move. When the rotary wheel 2 is in contact with the workpiece 1, the workpiece is hindered by the rotary wheel 2 and deformed. The workpiece 1 must bear a compressive stress Fy in the circumferential direction. The torsional torque T in the circumferential direction, the stopper B6 limits the circumferential direction of the workpiece 1, and provides the torque T in the circumferential direction of the workpiece 1, the stopper B6 and the stripping ring 4 are connected together by welding; the stripping ring 4 is connected by the stopper A5 The limit position in the circumferential direction of the ring 4 provides the torque required for the stripping ring 4, so that the workpiece 1 will not slip in the circumferential direction during the adjustment of the spinning process parameters or in the batch production, ensuring smooth spinning of the workpiece.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (3)

1.一种反旋工艺中的防转装置,包括芯模和退料环,其特征在于:还包括挡块A和挡块B,所述挡块A固定在所述芯模的法兰上,所述挡块B固定在所述退料环上的远离所述挡块A的一端。 1. An anti-rotation device in an anti-rotation process, comprising a mandrel and a stripping ring, characterized in that: it also includes a stopper A and a stopper B, and the stopper A is fixed on the flange of the mandrel , the stopper B is fixed on the end of the stripping ring away from the stopper A. 2.根据权利要求1所述的反旋工艺中的防转装置,其特征在于:所述挡块A采用螺钉和定位销进行固定。 2. The anti-rotation device in the anti-rotation process according to claim 1, wherein the stopper A is fixed by screws and positioning pins. 3.根据权利要求1所述的反旋工艺中的防转装置,其特征在于:所述挡块B采用焊接进行固定。 3. The anti-rotation device in the anti-rotation process according to claim 1, wherein the stopper B is fixed by welding.
CN201520551833.7U 2015-07-28 2015-07-28 Preventing in derotation technology changes device Expired - Fee Related CN204842595U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109201834A (en) * 2018-09-04 2019-01-15 西安交通大学 A kind of combined shaping method of flow forming and double roller clamping spinning
CN113118285A (en) * 2021-04-08 2021-07-16 内蒙古航天红岗机械有限公司 Engine housing derotation blank positioning tool
CN115255153A (en) * 2022-08-18 2022-11-01 江苏神马电力股份有限公司 A stripping device and mandrel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109201834A (en) * 2018-09-04 2019-01-15 西安交通大学 A kind of combined shaping method of flow forming and double roller clamping spinning
CN113118285A (en) * 2021-04-08 2021-07-16 内蒙古航天红岗机械有限公司 Engine housing derotation blank positioning tool
CN115255153A (en) * 2022-08-18 2022-11-01 江苏神马电力股份有限公司 A stripping device and mandrel

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Address after: 610199 Sichuan Chengdu economic and Technological Development Zone (Longquanyi District) 189

Patentee after: Sichuan spaceflight Long March Equipment Manufacturing Co., Ltd.

Address before: 610199 No. 189, road, Longquan Town, Longquanyi District, Sichuan.

Patentee before: Changzheng Machinery Factory, China Astronautics Science and Technology Group Co

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Granted publication date: 20151209

Termination date: 20190728

CF01 Termination of patent right due to non-payment of annual fee