CN204833027U - Intelligence grout system - Google Patents

Intelligence grout system Download PDF

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Publication number
CN204833027U
CN204833027U CN201520403759.4U CN201520403759U CN204833027U CN 204833027 U CN204833027 U CN 204833027U CN 201520403759 U CN201520403759 U CN 201520403759U CN 204833027 U CN204833027 U CN 204833027U
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cement
grouting
grains
solenoid valve
sand
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CN201520403759.4U
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Chinese (zh)
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蒋小春
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Abstract

Intelligence grout system. If singlechip, keyboard and display. Entry in the interpolation of slurrying bucket, cement flour, the grains of sand, chemical addition agent, thick stock liquid etc. Be equipped with pipelines such as solenoid valve, sensor or electronic scale, with programming control thick liquid ratio, quantity etc. Join in marriage the thick liquid efficient, the ratio is accurate, intensity of labour is little. Hold the converter of setting up communication interface at grouting pump driving motor, microcontroller type termination pressure sensor, output termination high pressure valve and alarm device, line pressure is controllable for the driving motor power sum, saves the electric energy, operating personnel keeps away from high -pressure pipeline, safety. In slurrying bucket top, the force sensor of fixed output termination singlechip, the lower extreme suspends the metal heavy object of submergence in the cement thick liquid in midair, demonstration proportion is measured in succession to the singlechip, adjusts thick liquid concentration in real time, guarantees the grout quality, and it is few to wash the number of times. Intelligence grout only needs artifical input grout parameter, subsequently joins in marriage operations such as thick liquid, grout all by system's completion automatically, and it saves labour to save time. Be used for power station grouting construction, especially side slope, the dam foundation etc. Are located.

Description

Intelligence grouting system
(1) technical field: the utility model relates to a kind of grouting detection register system with Based Intelligent Control.For the engineering metering in the grouting works of power station and quality monitoring.Genus capacity, flow measurement class (G01F).
(2) background technology:
Grouting works is generally used in the dam construction of power station.Grouting is that the embankment, ground etc. pointing to power station dam pours into the material such as cement, mortar, to strengthen fastness, improves barrier performance.Therefore, grouting quality will determine the total quality of power station dam.
Fig. 1 is shown in the grouting detection register system general arrangement in existing power station: in order to detect pour in grout hole 6n slurry flow, density, pressure, the numerical value such as to lift and to go forward side by side line item, in grouting pipeline 2n, establish cement slurry preparing barrel 1n in turn, enter to starch flow sensor 3n, density sensor 4n, grouting pump 5n, grout hole 6n, lift sensor 7n, pressure transducer 8n, then overfall flow sensor 13n sends back to cement slurry preparing barrel.Five sensors are connected with grouting automatic recording instrument 9n sensor connector at a distance respectively by each sensor electrical signal wire 3.1n, 4.1n, 7.1n, 8.1n, 13.1n, each sensor is detected data and delivers to registering instrument, grouting construction record sheet is printed again with printer 10n, for owner's viewing, make it to understand and grasp grouting construction quality.Between pressure transducer and overfall flow sensor, pipeline is provided with high-voltage electric valve 12n.Grouting automatic recording instrument can establish audible-visual annunciator 11n on demand.
Relating to cement grout specific gravity test in cement slurry preparing barrel 1n in existing above-mentioned grouting detection register system is adopt manually to carry out: manually the cement grout configured in cement slurry preparing barrel (also claiming tank diameter) is sampled one piece of proportion being placed on fixed volume deserves to be called weighed amount, just can obtain the proportion of this groove cement grout.This manual measurement has following problem: 1) artificial sample is time-consuming.2) proportion claims difficult in maintenance, after weighing, must clean, airing at every turn, extremely bothers.3) cement grout collection is interrupted, and primary sample replaces this groove cement grout proportion, is unfavorable for ensureing grouting quality.
In existing above-mentioned grouting detection register system relate to cement slurry preparing barrel 1n, there are the following problems for the raw-material stock mixing system of slurries: in existing cement slurry preparing barrel, the preparation of slurries is manually carry out entirely.According to the requirement of grouting works quality, different geologic structures, position, the grout hole degree of depth all need the cement grout of variable concentrations, method manually with slurry needs 2 to 3 people's whole process on duty, and process need with slurry is constantly checked concentration of slurry and whether is reached requirement, cause that efficiency is low, cost is high, labour intensity is large, time-consumingly takes a lot of work, and proportion speed rate can not be guaranteed.
There are the following problems to relate to the compression system of grouting pump 5n, high-voltage electric valve 12n and pipeline etc. in existing above-mentioned grouting detection register system: 1) because existing grouting pump exports with firm power, can not regulate, and always with maximum power output, and majority of case only needs very little pressure in actual use, in order to reduce the size of line pressure to actual needs, need the size that manual shift high-voltage electric valve is opened, fraction slurries is made to get back to cement slurry preparing barrel by overfall pipeline, to reduce pressure, cause energy dissipation thus.2) pressure that must be shown according to the tensimeter of pressure transducer 8n by operating personnel due to the high-voltage electric valve on existing grouting pipeline regulates in real time, time-consumingly takes a lot of work.3) when carrying out large pressure grouting, because pipeline upward pressure is comparatively large, there is the danger of booster, jeopardizing operating personnel's personal safety.
The grouting flow process of existing grouting system is: 1. obtain grouting process requirement; 2. on grouting automatic recorder, strengthening motoring is inputted; 3. by a certain proportion of slurries of grouting process requirement human configuration 200L; 4. start grouting pump, start grouting; 5. 200L slurries close grouting pump after being finished; If 6. grouting is not when reaching requirement, needs repetition the 3. 4. 5. three steps, often need to repeat tens of times, until grouting reaches requirement.This process is very dull, very long, not only lost labor, inefficiency, even causes artificial cheating, distorts grouting data, affects grouting quality.
(3) summary of the invention:
The intelligent grouting system that the utility model provides, object solves following problem in above-mentioned existing grouting detection register system exactly: 1) grout specific gravity test adopts hand sampling method to exist time-consumingly to take a lot of work, proportion claims maintenance clean difficulty, interrupted collection, and grouting quality is difficult to ensure card.2) existing method efficiency with slurry is low, cost of labor is high, proportioning is inaccurate, labour intensity is large, time-consumingly take a lot of work.3) existing grouting pump is that great Ya Li Heng power stage causes energy dissipation, the dangerous easy injures and deaths of manual operation large pressure high pressure valve.4) conventional grout process is all by manual operation, not only inefficiency, and easily causes artificial cheating, distorts grouting data, affects grouting quality.
Technical scheme is as follows:
Intelligence grouting system, comprising: cement slurry preparing barrel 1n, grouting pump 5n, grouting pump drive motor 5B, high-voltage electric valve 12n, pressure transducer 8n, audible-visual annunciator 11n; It is characterized in that:
1) single-chip computer control system 6, keyboard 7, display 8 is established; The optical coupling isolation circuit 6.1 having edge input information transfer directions to connect in turn in single-chip computer control system, A/D conversion 6.2, single-chip microcomputer 6.3.2) establish following online cement grout picnometer: described cement slurry preparing barrel 1n or and cement slurry preparing barrel between cement grout circulation container above, fix a pulling force sensor 10, pulling force sensor lower end with fine rule 11 suspend in midair one oneself know the metal weight 12 of weight in air, and metal weight is immersed in tested cement grout completely, does not contact other object; Pulling force sensor electrical signal 10a connects optical coupling isolation circuit input end, and is connected to single-chip microcomputer sensor electrical signal input interface 6.4 through A/D conversion.3) establish following automatic slurry-distributing system: following four pipelines and device (see embodiment 1) that insertion passes into water, cement flour, the grains of sand and chemical addition agent are respectively set in cement slurry preparing barrel 1n; Or following two pipelines and device (see embodiment 2) that insertion passes into water and underflow liquid respectively are only set: 1. insert the running water pipe 1 that water solenoid valve 1A is housed, running water pipe inlet end is communicated with the tap water supply pipeline 1C that water flow sensor 1B is housed; 2. insert the cement tube cell 2 that cement solenoid valve 2A is housed, cement flour tube inlet is communicated with the cement hopper 2C being supported with cement electronic scales 2B; For there being the cement flour pay-off discharging opening 2E of cement flour feed control device 2D above cement hopper; 3. insert the grains of sand pipe 3 that grains of sand solenoid valve 3A is housed, grains of sand tube inlet is communicated with the hourglass bucket 3C being supported with husky electronic scales 3B; For there being the grains of sand pipeline pay-off discharging opening 3E of feed control device 3D above hourglass bucket; 4. the adjuvant pipe 4 that adjuvant solenoid valve 4A is housed is inserted; Inlet end is communicated with the adjuvant funnel 4C being supported with adjuvant electronic scales 4B; For there being the adjuvant pay-off discharging opening 4E of adjuvant feed control device 4D above adjuvant funnel; 5. insert the dense slurry pipe 5 that underflow liquid electromagnetic valve 5A is housed, underflow liquid tube inlet end is connected with the underflow liquid supply line 5C being provided with underflow flow quantity sensor 5B.Above-mentioned water flow sensor 1B, cement electronic scales 2B, grains of sand electronic scales 3B, adjuvant electronic scales 4B and pulling force sensor 10 totally five sensor electrical signal output parts are all connected to single-chip microcomputer sensor electrical signal input interface 6.4 sequentially through optical coupling isolation circuit, A/D change-over circuit.Control signal output port 6.6 in single-chip microcomputer, connects the solenoid of following seven executive components with slurry after optical coupling isolation circuit: 1. water solenoid valve 1A, 2. cement solenoid valve 2A, 3. cement feed control device 2D, 4. grains of sand solenoid valve 3A, 5. grains of sand feed control device 3D, 6. adjuvant solenoid valve 4A, 7. adjuvant feed control device 4D (see embodiment 1).Or only above-mentioned water flow sensor 1B, underflow flow quantity sensor 5B, pulling force sensor 10 totally three sensor electrical signal output parts after optical coupling isolation circuit, A/D change-over circuit, be connected to single-chip microcomputer sensor electrical signal input interface 6.4; Corresponding Single-chip Controlling signal output port 6.6 connects the solenoid of following two executive components with slurry through optical coupling isolation circuit: water solenoid valve 1A and underflow liquid electromagnetic valve 5A (see embodiment 2).4) following grouting pressure robot control system(RCS) is established: set up frequency converter 9 at described grouting pump drive motor 5B input end; The electric pressure signal output terminal 8.1n of described pressure transducer 8n connects optical coupling isolation circuit input end, and is connected to single-chip microcomputer sensor electrical signal input interface 6.4 through A/D conversion; Single-chip microcomputer establishes control signal output port 6.6 to meet audible-visual annunciator 11n, high-voltage electric valve 12n respectively by optical coupling isolation circuit; Single-chip microcomputer and frequency converter are respectively equipped with frequency converter communication port 6.5 and the communication port 9.1 of transmission information.
5) single-chip microcomputer is provided with correspondence with foreign country port 6.7, through optical coupling isolation circuit, is connected with other communication facilities.
Above-mentioned single chip communication port adopts RS485 interface to be good.Above-mentioned cement or the grains of sand or the various pay-off of chemical addition agent all can adopt feed lines or worm conveyor; Feed control device adopts respectively at the feed solenoid valve of pay-off discharge outlet or worm conveyor electric-controlled switch 2D, 3D, 4D.
The utility model beneficial effect:
1) online cement grout picnometer single-chip microcomputer continuous coverage showing, is convenient to artificial or other automation equipment and adjusts concentration of slurry in real time, make concentration in whole filling process identical with design load, can ensure grouting quality.And single-chip microcomputer fast response time, save time; Without the need to hand sampling, saving of labor.Only need after each grouting terminates just cleaning equipment, and existing proportion claims to be all will clean after each sampling and measuring, greatly reduces picnometer flushing dose.
2) automatic slurry-distributing system: adopt programmable single chip computer control system, the proportioning of 4 kinds or 2 kinds raw materials of above-mentioned middle needs with slurry, consumption, the speed of releasing from pipeline, drain time and precedence etc. can be set, make the proportioning of each potpourri reach construction quality requirement.Efficiency with slurry is high, proportion speed, hand labor intensity are little.Whether reach requirement by online cement grout picnometer Real-Time Monitoring concentration simultaneously, realize automatic slurry-distributing.When underflow liquid can be passed into by pipeline automatically, underflow is adopted to join thin pulp (see embodiment 2).This mode can realize omnidistance unattended automatically with slurry.
3) grouting pressure robot control system(RCS): owing to setting up frequency converter, makes the frequency of grouting pump drive motor power supply, voltage set on demand, and namely grouting pump output power can regulating and controlling on demand, can saves energy greatly.Line pressure is regulated automatically by system, real-time high-efficiency, saves labour turnover.Single-chip computer control system controls frequency converter by frequency converter communication interface, makes operating personnel away from pressure duct, simultaneously because be provided with optical coupling isolation circuit, makes operating personnel away from strong power system, ensure that the personal safety of operating personnel.Be provided with acoustic-optic alarm and high-voltage electric valve, line pressure transfinite automatic alarm, automatically open high pressure valve and carry out pressure release, avoid causing dam foundation to lift because of pressure limit and then causing serious engineering accident.
4) intelligent grouting system: adopt Automatic Control grouting, after inputting strengthening motoring and grouting termination condition, system can automatically control stock mixing system and carry out with slurry, and controlled grouting pressure automatic control system is in the milk, until reach the end grouting condition of setting or artificially stop grouting.Filling process is full-automatic without the need to manual intervention, and grouting efficiency is improved in time and labour saving.
(4) accompanying drawing explanation
The grouting detection register system General Arrangement in the existing power station of Fig. 1.
Fig. 2 automatic slurry-distributing system pipeline composition diagram.
Fig. 3 online cement grout densimeter structure schematic diagram.
The control section principle general diagram of Fig. 4 intelligence grouting system.
(5) embodiment
Embodiment 1:
The present embodiment intelligence grouting system forms by with lower part, contrasts accompanying drawing below and illustrates one by one respectively.
1) Fig. 4 is seen, if single-chip computer control system 6, keyboard 7, display 8.The optical coupling isolation circuit 6.1 having edge input information transfer directions to connect in turn in single-chip computer control system, A/D conversion 6.2, single-chip microcomputer 6.3 and communication port 6.7.Keyboard 7, for inputting setting, is connected with single-chip microcomputer keyboard interface 6.8.Display 8, for showing data, is connected with single-chip microcomputer display interface device 6.9.
2) online cement grout picnometer: see Fig. 3, a pulling force sensor 10 is fixed above the cement slurry preparing barrel 1n filling tested cement grout 1m in grouting detection register system, pulling force sensor lower end suspends metal weight 12 in midair by fine rule 11, pulling force sensor is for measuring the pulling force produced because of the gravity of metal weight, metal weight is immersed in tested cement grout completely, and not with other object contact.The aerial weight G of metal weight is the given data recorded by pulling force sensor in advance.Pulling force sensor 10 measures the tensile force f that fine rule 11 produces, and this pulling force is synthesized the buoyancy F1 of metal weight by the gravity G of metal weight 12 and tested cement grout 1m, i.e. F1=G-F.
See Fig. 3, Fig. 4, tensile force f analog electrical signal is passed to optical coupling isolation circuit 6.1 by pulling force sensor 10 electrical signal line output terminal 10a, again by A/D conversion 6.2, the tensile force f digital signal of transmission is input in single-chip microcomputer sensor electrical signal input interface 6.4, is calculated the rate of specific gravity ρ that just can obtain tested cement grout 1m by single-chip microcomputer.Computing formula is as follows:
Buoyancy F1=G-F=ρ gV
In above formula: the metal weight that G-records in advance self gravity in atmosphere.The pulling force that the pulling force sensor fine rule that F-single-chip microcomputer reads produces.The volume of V-metal weight.G-acceleration of gravity.Just the rate of specific gravity ρ of tested cement grout is obtained thus:
ρ=(G-F)/gV
3) the automatic slurry-distributing system > that < is directly with slurry is established:
See Fig. 2, following four pipelines and device that insertion passes into water, cement flour, the grains of sand and chemical addition agent are respectively set in cement slurry preparing barrel 1n: 1. insert the running water pipe 1 that water solenoid valve 1A is housed, running water pipe inlet end is communicated with the tap water supply pipeline 1C that water flow sensor 1B is housed.2. insert the cement tube cell 2 that cement solenoid valve 2A is housed, cement flour tube inlet is communicated with the cement hopper 2C being supported with cement electronic scales 2B; Be cement feed lines discharging opening 2E above cement hopper, be provided with cement feed solenoid valve 2D at discharging opening 2E place.3. insert the grains of sand pipe 3 that grains of sand solenoid valve 3A is housed, grains of sand tube inlet is communicated with the hourglass bucket 3C being supported with grains of sand electronic scales 3B; Be grains of sand feed lines discharging opening 3E above hourglass bucket, be provided with grains of sand feed solenoid valve 3D at discharging opening 3E place.4. insert the chemical addition agent pipe 4 that adjuvant solenoid valve 4A is housed, chemical addition agent tube inlet is communicated with the adjuvant funnel 4C being supported with adjuvant electronic scales 4B; Be adjuvant feed lines discharging opening 4E above adjuvant funnel, be provided with adjuvant feed solenoid valve 4D at discharging opening 4E place.
See Fig. 4, in above-mentioned automatic slurry-distributing system water flow sensor 1B, cement electronic scales 2B, grains of sand electronic scales 3B, adjuvant electronic scales 4B, pulling force sensor 10 totally five sensor electrical signal output parts be all connected to optical coupling isolation circuit 6.1 input end, then 6.2 be connected to single-chip microcomputer 6.3 sensor electrical signal input interface 6.4 through A/D conversion.The control signal output port 6.6 of single-chip microcomputer connects the solenoid of following 7 executive components with slurry: 1. water solenoid valve 1A, 2. cement solenoid valve 2A, 3. cement feed control device 2D, 4. grains of sand solenoid valve 3A, 5. grains of sand feed control device 3D, 6. adjuvant solenoid valve 4A, 7. adjuvant feed control device 4D.
Automatic slurry-distributing system work process: 1) concentration of slurry and proportioning information are set with keyboard 7.2) single-chip computer control system controls cement solenoid valve 2A, cement feed solenoid valve 2D automatically, then the weight information coordinating cement electronic scales 2B to export, and realizes the concrete grey weight in control inputs cement slurry preparing barrel.In like manner, single-chip computer control system detects the weight information that grains of sand electronic scales 3B and adjuvant electronic scales 4B exports, control the switching time of grains of sand solenoid valve 3A, grains of sand feed solenoid valve 3D, adjuvant solenoid valve 4A, adjuvant feed solenoid valve 4D, make proportioning reach requirement; Single-chip computer control system regulates running water pipe solenoid valve 1A according to the density information that the pulling force sensor 10 of online picnometer feeds back simultaneously, makes concentration of slurry reach requirement.
3) grouting pressure robot control system(RCS):
See Fig. 4, set up frequency converter 9, main circuit of converter 9.3 power input meets civil power three-phase alternating current input 5A, and the three-phase alternating current of main circuit of converter exports termination grouting pump drive motor 5B power input.Main circuit generally comprises the device such as current rectifying and wave filtering circuit and IGBT and circuit.Here 380V-15KW universal frequency converter selected by frequency converter, because being commercially available prod, no longer describes in detail here.
See Fig. 4, see Fig. 1, in above-mentioned grouting pressure robot control system(RCS), in grouting detection register system, the electrical signal 8.1n of pressure transducer 8n connects optical coupling isolation circuit 6.1 input end, then is connected to single-chip microcomputer sensor electrical signal input port 6.4 through A/D conversion 6.2.Control signal output port 6.6 established by single-chip microcomputer, is connected respectively by optical coupling isolation circuit with the high-voltage electric valve 12n that grouting pipeline fills and acoustic-optic alarm 11n input end.Frequency converter communication interface 6.5 established by single-chip microcomputer, and frequency converter is provided with communication interface 9.1, for transmission information between the two.See Fig. 4, the communication interface 9.1 on frequency converter connects control loop 9.2, and control loop 9.2 obtains Stress control information according to communication interface 9.1, by the electric voltage frequency of major loop 9.3 to the three-phase alternating current 5A of input
Change, then the three-phase alternating current after changing is outputted to grouting pump drive motor 5B, realize controlling the power of grouting pump drive motor 5B, finally reach the control to grouting pressure.
The grouting pressure robot control system(RCS) course of work: operating personnel set grouting line pressure by keyboard 7, and arrange the limits value of maximum line pressure.The electric signal 8.1n that single-chip microcomputer exports from pressure transducer obtains current line pressure, controls the output power that frequency converter 9 suitably adjusts grouting pump drive motor 5B, make grouting pressure reach setting value by the frequency converter communication interface 6.5 of single-chip microcomputer.When occurring that fortuitous event causes to regulate line pressure by frequency converter, Single-chip Controlling audible-visual annunciator 11n sends warning message.When occurring fortuitous event, line pressure exceedes the maximum line pressure of setting, and during the uncontrollable pressure drop of single-chip computer control system, single-chip microcomputer opens high-voltage electric valve 12n by control output end mouth 6.6, passive reduction pressure, and control audible-visual annunciator and send warning message.
5) the utility model intelligence grouting system overall work process: 1. with keyboard and display input serum density, grouting pressure and injecting process finished criteria.2. grouting is started.3. intelligent grouting system is according to density, the pressure of setting, controls online picnometer monitored density respectively, automatic slurry-distributing system carries out with slurry, pressure automatic control system fading margin grouting pump output power, make grouting density, pressure all reaches setting value.4. reach injecting process finished criteria, grouting terminates automatically, or other situation artificially stops grouting.
Embodiment 2: except following characteristics is different from embodiment 1, all the other are all identical.
< underflow joins the automatic slurry-distributing system > of thin pulp
1) see Fig. 2, following two pipelines and device that insertion passes into water and underflow liquid be respectively set in cement slurry preparing barrel 1n:
1. insert the running water pipe 1 that water solenoid valve 1A is housed, running water pipe inlet end is communicated with the tap water supply pipeline 1C that water flow sensor 1B is housed.5. insert the dense slurry pipe 5 that underflow liquid electromagnetic valve 5A is housed, underflow liquid tube inlet end is connected with the underflow liquid supply line 5C being provided with underflow flow quantity sensor 5B.
2) Fig. 4 is seen, the electrical signal of above-mentioned water flow sensor 1B, underflow flow quantity sensor 5B, pulling force sensor 10 (see Fig. 3) totally 3 sensors is connected to single-chip computer control system 6 optical coupling isolation circuit 6.1 input end, then is connected to single-chip microcomputer 6.3 sensor electrical signal input port 6.4 through A/D conversion 6.2.Single-chip Controlling signal output port 6.6 connects the solenoid of following 2 executive components with slurry by optical coupling isolation circuit: water solenoid valve 1A and underflow liquid electromagnetic valve 5A.

Claims (3)

1. intelligent grouting system, comprising: cement slurry preparing barrel (1n), grouting pump (5n), grouting pump drive motor (5B), high-voltage electric valve (12n), pressure transducer (8n), audible-visual annunciator (11n); It is characterized in that:
1) single-chip computer control system (6), keyboard (7), display (8) is established; The optical coupling isolation circuit (6.1), A/D change-over circuit (6.2), the single-chip microcomputer (6.3) that connect in turn along input information transfer directions is had in single-chip computer control system;
2) establish following online cement grout picnometer: described cement slurry preparing barrel (1n) or and cement slurry preparing barrel between the top of container of cement grout circulation, fix a pulling force sensor (10), with fine rule (11) suspention one, oneself knows the metal weight (12) of weight in air in pulling force sensor lower end, and metal weight is immersed in tested cement grout completely, does not contact other object; Pulling force sensor electrical signal (10a) connects optical coupling isolation circuit input end, and is connected to single-chip microcomputer sensor electrical signal input interface (6.4) through A/D conversion;
3) following automatic slurry-distributing system is established:
Following four pipelines and device that insertion passes into water, cement flour, the grains of sand and chemical addition agent are respectively set in cement slurry preparing barrel; Or following two pipelines and device that insertion passes into water and underflow liquid respectively are only set:
1. insert the running water pipe (1) that water solenoid valve (1A) is housed, running water pipe inlet end is communicated with the tap water supply pipeline (1C) that water flow sensor (1B) is housed; 2. insert the cement tube cell (2) that cement solenoid valve (2A) is housed, cement flour tube inlet is communicated with the cement hopper (2C) being supported with cement electronic scales (2B); For there being the cement flour pay-off discharging opening (2E) of cement flour feed control device (2D) above cement hopper; 3. insert the grains of sand pipe (3) that grains of sand solenoid valve (3A) is housed, grains of sand tube inlet is communicated with the hourglass bucket (3C) being supported with grains of sand electronic scales (3B); For there being grains of sand pipeline pay-off discharging opening (3E) of feed control device (3D) above hourglass bucket; 4. the adjuvant pipe (4) that adjuvant solenoid valve (4A) is housed is inserted; Inlet end is communicated with the adjuvant funnel (4C) being supported with adjuvant electronic scales (4B); For there being the adjuvant pay-off discharging opening (4E) of adjuvant feed control device (4D) above adjuvant funnel; 5. insert the dense slurry pipe (5) that underflow liquid electromagnetic valve (5A) is housed, underflow liquid tube inlet end is connected with the underflow liquid supply line (5C) being provided with underflow flow quantity sensor (5B);
Above-mentioned water flow sensor, cement electronic scales, grains of sand electronic scales, adjuvant electronic scales and pulling force sensor totally five sensor electrical signal output parts are all connected to single-chip microcomputer sensor electrical signal input interface (6.4) sequentially through optical coupling isolation circuit, A/D change-over circuit; Be provided with control signal output port (6.6) in single-chip microcomputer, after optical coupling isolation circuit, connect the solenoid of following seven executive components with slurry: 1. water solenoid valve, 2. cement solenoid valve, 3. cement feed control device, 4. grains of sand solenoid valve, 5. grains of sand feed control device, 6. adjuvant solenoid valve, 7. adjuvant feed control device; Or only above-mentioned water flow sensor, underflow flow quantity sensor, pulling force sensor totally three sensor electrical signal output parts after optical coupling isolation circuit, A/D change-over circuit, be connected to single-chip microcomputer sensor electrical signal input interface (6.4); Corresponding Single-chip Controlling signal output port (6.6) connects the solenoid of following two executive components with slurry through optical coupling isolation circuit: water solenoid valve and underflow liquid electromagnetic valve;
4) following grouting pressure robot control system(RCS) is established:
Frequency converter (9) is set up at described grouting pump drive motor (5B) input end; The electric pressure signal output terminal (8.1n) of described pressure transducer (8n) connects optical coupling isolation circuit input end, and is connected to single-chip microcomputer sensor electrical signal input interface (6.4) through A/D conversion; Single-chip microcomputer establishes control signal output port (6.6) to connect audible-visual annunciator (11n), high-voltage electric valve (12n) respectively by optical coupling isolation circuit; Single-chip microcomputer and frequency converter are respectively equipped with frequency converter communication port (6.5) and the communication port (9.1) of transmission information;
5) single-chip microcomputer establishes correspondence with foreign country port (6.7) through optical coupling isolation circuit, is connected with other communication facilities.
2. by intelligent grouting system described in claim 1, it is characterized in that: described single chip communication port (6.7) adopts RS485 interface.
3., by intelligent grouting system described in claim 1, it is characterized in that the various pay-off of described cement or the grains of sand or chemical addition agent all adopts feed lines or worm conveyor; Feed control device adopts respectively at the feed solenoid valve of pay-off discharge outlet or worm conveyor electric-controlled switch (2D, 3D, 4D).
CN201520403759.4U 2015-06-12 2015-06-12 Intelligence grout system Withdrawn - After Issue CN204833027U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105045323A (en) * 2015-06-12 2015-11-11 蒋小春 Intelligent grouting system
CN107119689A (en) * 2017-06-20 2017-09-01 成都中大华瑞科技有限公司 Be in the milk automatic sewage discharging device
CN108755690A (en) * 2018-05-26 2018-11-06 成都中大华瑞科技有限公司 Intelligence grouting unit over-voltage protection method and system
CN110261202A (en) * 2019-07-25 2019-09-20 泉州装备制造研究所 A kind of grouting sample preparation device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105045323A (en) * 2015-06-12 2015-11-11 蒋小春 Intelligent grouting system
CN105045323B (en) * 2015-06-12 2017-07-18 成都中大华瑞科技有限公司 Intelligent grouting system
CN107119689A (en) * 2017-06-20 2017-09-01 成都中大华瑞科技有限公司 Be in the milk automatic sewage discharging device
CN108755690A (en) * 2018-05-26 2018-11-06 成都中大华瑞科技有限公司 Intelligence grouting unit over-voltage protection method and system
CN110261202A (en) * 2019-07-25 2019-09-20 泉州装备制造研究所 A kind of grouting sample preparation device

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