CN204822114U - Inorganic flame retardant powder package system - Google Patents

Inorganic flame retardant powder package system Download PDF

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Publication number
CN204822114U
CN204822114U CN201520573374.2U CN201520573374U CN204822114U CN 204822114 U CN204822114 U CN 204822114U CN 201520573374 U CN201520573374 U CN 201520573374U CN 204822114 U CN204822114 U CN 204822114U
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packaging
powder
packaging system
flame retardant
inorganic flame
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胡守昭
周建明
吴辉
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JIANGSU ATK FLAME RETARDANT MATERIALS CO Ltd
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JIANGSU ATK FLAME RETARDANT MATERIALS CO Ltd
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Abstract

The utility model relates to an inorganic flame retardant powder package system, include: be used for the holding the feed bin of powder, its including locate the bottom the export and, with export and correspond the entry and decompression mouth that sets up, with the feed pipeline of entry linkage for will through the air current the powder is brought into the feed bin, with a decompression mouthful vacuum apparatus who connects, and set up in filter equipment between decompression mouth and the vacuum apparatus, through filter equipment makes the powder is held back, with the packaging hardware of exit linkage is used for the encapsulation of powder becomes the bag, packaging hardware with still be equipped with a feed back pipeline between the feed pipeline, be used for powder and airflow separation among the packaging hardware. The utility model discloses simplified the packing flow, the trouble of not only practiced thrift the workshop appliance cost, the personnel that save maintaining has reduced manual operation's intensity of labour and investment, working costs, still enable to pack the flow and can stablize continuous operation, improved packing efficiency.

Description

一种无机阻燃剂粉体包装系统A packaging system for inorganic flame retardant powder

技术领域technical field

本领域涉及送料或卸料机构,尤其是指对于无机阻燃剂粉体或粉末状物料的包装技术改进。This field relates to feeding or unloading mechanism, especially refers to the improvement of packaging technology for inorganic flame retardant powder or powdery materials.

背景技术Background technique

现有技术中,无机阻燃剂粉体需要在管道中通过气流带动输送,故此在无机阻燃剂粉体包装阶段会因为大量气体的夹杂使得包装袋非常鼓胀,这必然影响包装封装的效率。In the prior art, the inorganic flame retardant powder needs to be transported by airflow in the pipeline, so in the packaging stage of the inorganic flame retardant powder, the packaging bag will be very swollen due to the inclusion of a large amount of gas, which will inevitably affect the efficiency of packaging and packaging.

现有技术中人们为了解决上述封装问题,在封装装置一侧连接一包装除尘器(例如,布袋过滤器),用于及时抽离包装袋中气体,降低包装袋的气压,使无机阻燃剂粉体顺利填充入袋。但是,由于此阶段包装除尘器在抽走气体的过程中,同时将含有较高浓度的无机阻燃剂粉尘,也一并被带入到布袋过滤器中;如此大量的无机阻燃剂粉尘使得布袋过滤器很快就被填充满,使得布袋的透气性降低而导致气流的抽离效率也变差。此时人们不得不定期暂停包装流程,清洗或更换布袋过滤器,才能重新启动包装工作。如此下来,人们发现布袋过滤器不仅占用车间有限的空间,且频繁地暂停包装系统的运行,还需要配备人员定期维护,增加生产成本;同时还严重影响了包装效率,延误生产;另外,不同的无机阻燃剂粉体产品不能混用布袋过滤器,否则导致布袋上的无机阻燃剂粉体不能回收利用。In the prior art, in order to solve the above-mentioned packaging problem, a packaging dust collector (for example, a cloth bag filter) is connected to one side of the packaging device to remove the gas in the packaging bag in time, reduce the air pressure of the packaging bag, and make the inorganic flame retardant The powder is smoothly filled into the bag. However, during the process of pumping out the gas at this stage, the dust collector containing a relatively high concentration of inorganic flame retardant dust is also brought into the bag filter; such a large amount of inorganic flame retardant dust makes The bag filter fills up quickly, making the bag less air permeable and less efficient at extracting the airflow. At this time, people have to periodically stop the packaging process, clean or replace the bag filter, and then restart the packaging work. In this way, it is found that the bag filter not only takes up limited space in the workshop, but also frequently suspends the operation of the packaging system, and requires regular maintenance by staff, which increases production costs; at the same time, it also seriously affects packaging efficiency and delays production; In addition, different Inorganic flame retardant powder products cannot be mixed with bag filters, otherwise the inorganic flame retardant powder on the bag cannot be recycled.

综上所述,人们迫切需要对现有包装流程进行改进。To sum up, people urgently need to improve the existing packaging process.

实用新型内容Utility model content

为解决上述问题,本实用新型提供一种无机阻燃剂粉体包装系统,至少包括In order to solve the above problems, the utility model provides an inorganic flame retardant powder packaging system, including at least

用于容置所述无机阻燃剂粉体的料仓,其包括有设于底部的出口以及,与所述出口对应设置的入口和减压口;A silo for accommodating the inorganic flame retardant powder, which includes an outlet at the bottom and an inlet and a decompression port corresponding to the outlet;

与所述入口连接的供料管路,用于通过气流将所述无机阻燃剂粉体带入所述料仓;A feed pipeline connected to the inlet, used to bring the inorganic flame retardant powder into the silo through air flow;

与所述减压口连接的真空装置,以及设置于所述减压口和真空装置之间的过滤装置;通过所述过滤装置使所述无机阻燃剂粉体截留;A vacuum device connected to the decompression port, and a filter device arranged between the decompression port and the vacuum device; the inorganic flame retardant powder is intercepted by the filter device;

与所述出口连接的封装装置,用于所述无机阻燃剂粉体的封装成袋;所述封装装置与所述供料管路之间还设有一回料管路,用于所述封装装置中的无机阻燃剂粉体与气流分离。The packaging device connected to the outlet is used for packaging the inorganic flame retardant powder into bags; there is also a return pipeline between the packaging device and the feeding pipeline for the packaging The inorganic flame retardant powder in the device is separated from the airflow.

进一步地,所述封装装置包括:Further, the packaging device includes:

与所述出口连接的纳料口、以及与所述纳料口对应的包装袋;A material receiving port connected to the outlet, and a packaging bag corresponding to the material receiving port;

所述纳料口与所述包装袋之间还设有一缓冲腔,所述回料管路与所述缓冲腔连通。A buffer cavity is also provided between the material receiving port and the packaging bag, and the return pipeline communicates with the buffer cavity.

进一步地,所述料仓的真空度为30~50KPa。Further, the vacuum degree of the silo is 30-50KPa.

进一步地,所述出口处还安装有旋转供料器。Further, a rotary feeder is installed at the outlet.

进一步地,所述过滤装置为布袋过滤器。进一步地,所述供料管路的气流速度20~30m/s。Further, the filter device is a bag filter. Further, the air velocity of the feed pipeline is 20-30m/s.

进一步地,所述回料管路内径为50~70mm、供料管路内径为70~100mm。Further, the inner diameter of the return pipeline is 50-70 mm, and the inner diameter of the feed pipeline is 70-100 mm.

有益效果:Beneficial effect:

本实用新型利用供料管路中的负压,用回料管路代替现有的包装除尘器,解决无机阻燃剂粉体包装系统必须定期关机清理后才能使用、导致生产不连续的问题。The utility model utilizes the negative pressure in the feeding pipeline and replaces the existing packaging dust collector with the return pipeline, which solves the problem that the inorganic flame retardant powder packaging system must be shut down and cleaned regularly before use, resulting in discontinuous production.

经改造无机阻燃剂粉体包装机粉尘收集装置后,其包装机包装具有以下进步:After the modification of the dust collection device of the inorganic flame retardant powder packaging machine, the packaging machine packaging has the following improvements:

1.现有的整个包装过程中真空度为3~5KPa,改进后本实用新型整个包装过程真空度可达到30~50KPa,负压提高了6-10倍,自然对包装袋中的气体吸附效率也提高了很多倍。1. The vacuum degree in the existing whole packaging process is 3-5KPa. After the improvement, the vacuum degree of the whole packaging process of the utility model can reach 30-50KPa, and the negative pressure is increased by 6-10 times, which naturally absorbs the gas in the packaging bag. It has also increased many times.

2.简化了包装流程,不仅节约了车间设备成本、省去人员维护的麻烦,降低了人工操作的劳动强度,大幅降低了无机阻燃剂粉体包装流程的投资、运行费用;还能使包装流程可以稳定连续运行,大大提高了包装效率。2. The packaging process is simplified, which not only saves the cost of workshop equipment, saves the trouble of personnel maintenance, reduces the labor intensity of manual operation, and greatly reduces the investment and operating costs of the inorganic flame retardant powder packaging process; it can also make the packaging The process can run stably and continuously, which greatly improves the packaging efficiency.

3.经过改进后的包装系统,使得无机阻燃剂粉体的回收率提高了1%,为企业带来明显的经济效应。3. The improved packaging system has increased the recovery rate of inorganic flame retardant powder by 1%, bringing obvious economic effects to the enterprise.

附图说明Description of drawings

图1为本实用新型实施例1无机阻燃剂粉体包装系的统结构示意图。Figure 1 is a schematic diagram of the system structure of the inorganic flame retardant powder packaging system of Example 1 of the present invention.

具体实施方式Detailed ways

下面将结合附图对本实用新型实施例作详细说明。Embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings.

实施例1Example 1

本实施例提供一种无机阻燃剂粉体真空脱气包装系统,以其应用于氢氧化镁或氢氧化铝或其他无机阻燃剂的包装为例,下面介绍其结构,如图1所示,其至少包括:This embodiment provides a vacuum degassing packaging system for inorganic flame retardant powder. Taking its application in the packaging of magnesium hydroxide or aluminum hydroxide or other inorganic flame retardants as an example, its structure is introduced below, as shown in Figure 1 , which includes at least:

用于容置所述无机阻燃剂粉体的料仓10,其包括有设于底部的出口11以及,与所述出口对应设置的入口12和减压口13。供料管路20与所述入口12连接,用于通过气流将所述无机阻燃剂粉体带入所述料仓10。一般地,供料管路内径为70~100m。优选地,为了利用氢氧化镁阻燃剂粉体自身重力沉降并集中在出口11中,将出口11设置为漏斗状。优选地,为了提高出料效果,该出口11处装设有开关器或阀门,例如:旋转供料器(图中未示出)。而入口12和减压口13均设置在料仓10的顶部,以便无机阻燃剂粉体随气流进入料仓时,部分气流能通过减压口13与无机阻燃剂粉体分离。The silo 10 for accommodating the inorganic flame retardant powder includes an outlet 11 at the bottom, an inlet 12 and a decompression port 13 corresponding to the outlet. The feeding pipeline 20 is connected with the inlet 12 and is used for bringing the inorganic flame retardant powder into the silo 10 through airflow. Generally, the inner diameter of the feeding pipeline is 70-100m. Preferably, in order to use the magnesium hydroxide flame retardant powder to settle and concentrate in the outlet 11 by its own gravity, the outlet 11 is set in a funnel shape. Preferably, in order to improve the discharge effect, a switch or valve, such as a rotary feeder (not shown in the figure), is installed at the outlet 11 . The inlet 12 and the decompression port 13 are both arranged on the top of the silo 10, so that when the inorganic flame retardant powder enters the silo with the air flow, part of the air flow can be separated from the inorganic flame retardant powder through the decompression port 13.

在所述减压口13连接有真空装置30,用于在减压口13处产生负压抽动气流;在所述减压口13和真空装置30之间设有过滤装置40。本实施例中,过滤装置可例如为布袋过滤器,通过真空装置30带动气流从料仓10流向过滤装置40,此时夹杂在气流中的无机阻燃剂粉体被截留在布袋过滤器的布袋中,气流则穿过布袋的小孔继续流动,实现无机阻燃剂粉体与气流的分离。A vacuum device 30 is connected to the decompression port 13 for generating negative pressure pumping air flow at the decompression port 13 ; a filter device 40 is provided between the decompression port 13 and the vacuum device 30 . In this embodiment, the filter device can be, for example, a bag filter. The vacuum device 30 drives the airflow from the silo 10 to the filter device 40. At this time, the inorganic flame retardant powder mixed in the airflow is trapped in the bag filter. In the middle, the airflow continues to flow through the small holes of the bag, realizing the separation of the inorganic flame retardant powder and the airflow.

在所述出口11连接有封装装置50,用于所述无机阻燃剂粉体的封装成袋。而在所述封装装置50与所述供料管路20之间还设有一回料管路60,用于所述封装装置50中的无机阻燃剂粉体与气流分离。一般地,所述回料管路内径为50~70mm。其中,所述封装装置50包括:纳料口51、缓冲腔52和包装袋53;所述纳料口51与所述出口11连接;包装袋53与所述纳料口51对应;所述纳料口51与所述包装袋53之间还设有一缓冲腔52,所述回料管路60则与所述缓冲腔52的上部连通。这样,供料管路20、缓冲腔52和回料管路60形成一连通的气流回路,回料管路60中自然形成一负压,使得气流流动方向从缓冲腔52上部经过回料管路60、流向供料管路20,从而实现将缓冲腔52气体抽离的效果。A packaging device 50 is connected to the outlet 11 for packaging the inorganic flame retardant powder into bags. A return pipeline 60 is also provided between the packaging device 50 and the feeding pipeline 20 for separating the inorganic flame retardant powder in the packaging device 50 from the air flow. Generally, the inner diameter of the return pipeline is 50-70 mm. Wherein, the packaging device 50 includes: a material receiving port 51, a buffer cavity 52 and a packaging bag 53; the material receiving port 51 is connected to the outlet 11; the packaging bag 53 corresponds to the material receiving port 51; A buffer cavity 52 is also provided between the material opening 51 and the packaging bag 53 , and the return pipeline 60 communicates with the upper part of the buffer cavity 52 . In this way, the feed pipeline 20, the buffer chamber 52 and the return pipeline 60 form a connected air flow circuit, and a negative pressure is naturally formed in the return pipeline 60, so that the air flow direction passes through the upper part of the buffer chamber 52 through the return pipeline. 60. Flow to the feed pipeline 20, so as to achieve the effect of pulling the gas out of the buffer chamber 52.

下面,介绍这种包装系统的工作流程。Next, the workflow of this packaging system is introduced.

首先,启动真空装置30使料仓10中保持一定的真空度。First, start the vacuum device 30 to maintain a certain degree of vacuum in the feed bin 10 .

然后,打开供料管路20阀门(图中未显示),使气流(可例如为空气、氮气)带动无机阻燃剂粉体通过供料管路20往料仓10输送。一般控制供料管路的气流速度为20~30m/s。当气流夹杂无机阻燃剂粉体从所述入口12进入料仓10,无机阻燃剂粉体通过自身重力往料仓10出口11方向沉降,而气流部分则通过减压口13抽离料仓10,少量夹杂的无机阻燃剂粉体在布袋过滤器处截留,并落入料仓10中。整个过程中真空装置保持料仓中的真空度为30~50KPa。Then, open the valve of the feed pipeline 20 (not shown in the figure), so that the air flow (for example, air, nitrogen) drives the inorganic flame retardant powder to be transported to the silo 10 through the feed pipeline 20 . Generally, the air velocity of the feed pipeline is controlled to be 20-30m/s. When the air flow mixed with inorganic flame retardant powder enters the silo 10 from the inlet 12, the inorganic flame retardant powder settles towards the outlet 11 of the silo 10 by its own gravity, and the air flow part is drawn out of the silo through the decompression port 13 10. A small amount of mixed inorganic flame retardant powder is intercepted at the bag filter and falls into the silo 10. During the whole process, the vacuum device keeps the vacuum degree in the silo at 30-50KPa.

随着进入料仓10中的无机阻燃剂粉体越来越多,待累积到一定量时打开出口11(例如,打开安装在出口11处的旋转供料器),由于出口11处的旋转供料器具有连续供料隔绝气流的功能,保障无机阻燃剂粉体能够不断的供给到封装装置50的纳料口51中,而不会受到料仓10中负压的影响,无机阻燃剂粉体反而被抽回到料仓10中。此时,出口11的旋转供料器阻隔了与料仓10之间的气流连通,而封装装置50通过回料管路60与供料管路20连通,由于供料管路20中气流流动使得回料管路60中自然形成一负压,回料管路60中的气体不断流向供料管路20。这样,缓冲腔52内的气流及其夹杂的无机阻燃剂粉体也随之被“抽离”,绝大部分的无机阻燃剂粉体可以顺利装入包装袋中,也不会造成包装袋过分鼓胀。此时,由于回料管路60直接连通供料管路20、从缓冲腔52抽离的无机阻燃剂粉体不再需要与气流分离,可以直接回流至供料管路20中,重新进入料仓10,继续进行包装流程。As more and more inorganic flame retardant powders enter the silo 10, the outlet 11 is opened when a certain amount is accumulated (for example, the rotary feeder installed at the outlet 11 is opened), due to the rotation at the outlet 11 The feeder has the function of continuously supplying materials and isolating the air flow, ensuring that the inorganic flame retardant powder can be continuously supplied to the material receiving port 51 of the packaging device 50 without being affected by the negative pressure in the silo 10. The agent powder is instead drawn back into the silo 10. At this moment, the rotary feeder of the outlet 11 blocks the air flow communication with the silo 10, and the packaging device 50 communicates with the feed pipeline 20 through the return pipeline 60, because the air flow in the feed pipeline 20 makes A negative pressure is naturally formed in the return pipeline 60 , and the gas in the return pipeline 60 continuously flows to the supply pipeline 20 . In this way, the airflow in the buffer chamber 52 and the inorganic flame retardant powder mixed therewith are also "extracted", and most of the inorganic flame retardant powder can be smoothly packed into the packaging bag without causing damage to the package. The bag is too bloated. At this time, since the return pipeline 60 is directly connected to the supply pipeline 20, the inorganic flame retardant powder extracted from the buffer chamber 52 no longer needs to be separated from the air flow, and can be directly returned to the supply pipeline 20 and re-entered. The feed bin 10 continues the packaging process.

本实施例中利用回料管路代替了现有的包装除尘器,实现了无机阻燃剂粉体包装流程的连续性,不仅大大节省了生产成本,还将无机阻燃剂粉体回收利用效率提高了1%,为企业带来了巨大的经济效应。In this embodiment, the return pipeline is used to replace the existing packaging dust collector, realizing the continuity of the inorganic flame retardant powder packaging process, which not only greatly saves production costs, but also improves the recycling efficiency of the inorganic flame retardant powder. It has increased by 1%, which has brought huge economic effects to the enterprise.

Claims (7)

1. an inorganic combustion inhibitor powder packaging system, is characterized in that, at least comprises
For the feed bin of accommodating described inorganic combustion inhibitor powder, its include the outlet of being located at bottom and, export the corresponding entrance that arranges and pressure-reduction outlet with described;
The supply lines be connected with described entrance, for bringing described inorganic combustion inhibitor powder into described feed bin by air-flow;
The vacuum be connected with described pressure-reduction outlet, and be arranged at the filtering installation between described pressure-reduction outlet and vacuum; By described filtering installation, described inorganic combustion inhibitor powder is retained;
Export with described the packaging system be connected, be packaged into bag for described inorganic combustion inhibitor powder; A return pipeline is also provided with, for the inorganic combustion inhibitor powder in described packaging system and burbling between described packaging system and described supply lines.
2. packaging system according to claim 1, it is characterized in that, described packaging system comprises:
Export receiving of connecting and expect mouth with described and receive the packaging bag of expecting that mouth is corresponding with described;
Described receiving between material mouth and described packaging bag is also provided with a cushion chamber, and described return pipeline is communicated with described cushion chamber.
3. packaging system according to claim 1, it is characterized in that, the degree of vacuum of described feed bin is 30 ~ 50KPa.
4. packaging system according to claim 1, it is characterized in that, described filtering installation is cloth envelop collector.
5. packaging system according to claim 1, it is characterized in that, described exit is also provided with rotary feeder.
6. packaging system according to claim 1, is characterized in that, the air-flow velocity 20 ~ 30m/s of described supply lines.
7. packaging system according to claim 1, it is characterized in that, described return pipeline internal diameter is 50 ~ 70mm, supply lines internal diameter is 70 ~ 100mm.
CN201520573374.2U 2015-07-31 2015-07-31 Inorganic flame retardant powder package system Expired - Lifetime CN204822114U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105059576A (en) * 2015-07-31 2015-11-18 江苏艾特克阻燃材料有限公司 Vacuum degassing packaging system for inorganic flame retardant powder
CN110282168A (en) * 2019-05-20 2019-09-27 珠海市维启自动化设备有限公司 Powder is charged into machine
CN111776266A (en) * 2020-07-10 2020-10-16 杭州三泽科技有限公司 A chemical pharmaceutical powder spray device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105059576A (en) * 2015-07-31 2015-11-18 江苏艾特克阻燃材料有限公司 Vacuum degassing packaging system for inorganic flame retardant powder
CN110282168A (en) * 2019-05-20 2019-09-27 珠海市维启自动化设备有限公司 Powder is charged into machine
CN111776266A (en) * 2020-07-10 2020-10-16 杭州三泽科技有限公司 A chemical pharmaceutical powder spray device

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Granted publication date: 20151202