CN204817464U - Combination carbide roll - Google Patents

Combination carbide roll Download PDF

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Publication number
CN204817464U
CN204817464U CN201520596085.4U CN201520596085U CN204817464U CN 204817464 U CN204817464 U CN 204817464U CN 201520596085 U CN201520596085 U CN 201520596085U CN 204817464 U CN204817464 U CN 204817464U
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China
Prior art keywords
roll
ring
mandrel
roll ring
collars
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Expired - Lifetime
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CN201520596085.4U
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Chinese (zh)
Inventor
孙浩斌
孙积海
张华�
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PENGLAI SUPERHARD COMPOUND MATERIAL CO Ltd
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PENGLAI SUPERHARD COMPOUND MATERIAL CO Ltd
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Abstract

本实用新型涉及轧辊技术领域,尤其是一种组合硬质合金轧辊,包括芯轴,棒材辊环,板材辊环,螺纹辊环和螺母,所述芯轴中间设置为花键轴,所述芯轴的两端设置有螺纹,所述棒材辊环,板材辊环和螺纹辊环均设置有花键孔,所述棒材辊环,板材辊环和螺纹辊环依次通过花键孔安装在花键轴上,所述螺母通过螺纹安装在芯轴的两端,本实用新型通过设置花键轴与花键孔的传动,使连接稳定,维修方便,便于单独更换磨损的辊环,降低了生产成本,提高了轧辊的强度,延长轧辊的使用寿命,省时省力,提高了生产效率。

The utility model relates to the technical field of rolls, in particular to a combined cemented carbide roll, which includes a mandrel, a bar roll ring, a plate roll ring, a threaded roll ring and a nut. The center of the mandrel is set as a spline shaft. Both ends of the mandrel are provided with threads, and the bar roll ring, plate roll ring and thread roll ring are all provided with spline holes, and the bar roll ring, plate roll ring and thread roll ring are installed through the spline holes in turn On the spline shaft, the nuts are installed on both ends of the mandrel through threads. The utility model makes the connection stable by setting the transmission between the spline shaft and the spline hole, and the maintenance is convenient, and it is convenient to replace the worn roller ring separately, reducing It reduces the production cost, improves the strength of the roll, prolongs the service life of the roll, saves time and effort, and improves the production efficiency.

Description

一种组合硬质合金轧辊A composite cemented carbide roll

技术领域 technical field

本实用新型涉及轧辊技术领域,尤其是一种组合硬质合金轧辊。 The utility model relates to the technical field of rolls, in particular to a composite cemented carbide roll.

背景技术 Background technique

轧辊是使钢材产生塑性变形的工具,是决定轧机效率和轧材质量的重要部件,轧辊是轧钢设备的重要零部件,利用一对一组轧辊滚动时产生的压力来轧碾钢材,现有的轧辊采用整体式结构,在使用过程中轧辊的磨损很严重,一旦达到磨损极限,整个轧辊报废,造成资源浪费,增加了生产成本,目前出现了一些组合轧辊,但是存在相互连接不稳定,运行过程中产生噪音大,结构设计缺陷导致磨损加快,表面容易出现裂痕的不足,现有技术中公开了一种名称为“组合嵌入式轧辊,申请号为201420786005.7”的专利,该组合嵌入式轧辊包括轧辊内芯和与轧辊内芯相匹配的轧辊外套,所述的轧辊外套由多个轧辊段组合而成,所述的段体内壁处均匀设置有三个沿其长度防线上的定位凸条,轧辊段体的一端开设有沿着其端面分布且与环形凹槽相匹配的环形凸块,实现单独更换磨损的轧辊段,节省了生产成本,提高了轧辊的强度,维修方便,但是随着使用时间的加长,定位凸条与轧辊内芯的配合磨损容易发生相对转动,导致轧辊段定位失效,缩短轧辊的寿命,同时轧辊段之间的连接方式为环形凹槽与环形凸块连接,由于轧辊段之间存在剪切力,长期旋转容易造成环形凸块断裂,造成轧辊损坏,缩短轧辊的寿命,增加生产成本,现有技术中存在使用键连接固定轧辊内芯上的辊环,造成轧辊内芯的强度降低,缩短轧辊的使用寿命,增加生产成本,现有技术中一次碾压只能完成一种钢材的轧制,需要轧制不同种类钢材时需要替换辊环,人工劳动强度大,费时费力,影响生产效率的提高。 The roll is a tool for plastically deforming the steel, and is an important part that determines the efficiency of the rolling mill and the quality of the rolled material. The roll is an important part of the steel rolling equipment. The pressure generated when a pair of rolls roll is used to roll the steel. The existing The roll adopts an integral structure, and the wear of the roll is very serious during use. Once the wear limit is reached, the entire roll will be scrapped, resulting in waste of resources and increasing production costs. At present, there are some combination rolls, but there are unstable interconnections. Insufficient noise is generated in the center, structural design defects lead to accelerated wear, and cracks are prone to appear on the surface. In the prior art, a patent named "combined embedded rolls, application number 201420786005.7" is disclosed. The combined embedded rolls include rolls The inner core and the roll jacket matched with the roll inner core. The roll jacket is composed of a plurality of roll sections. The inner wall of the section is evenly provided with three positioning protrusions along the defense line along its length. The roll section One end of the body is provided with annular protrusions distributed along its end surface and matched with the annular groove, which can replace the worn roll section separately, save production costs, improve the strength of the roll, and facilitate maintenance. Elongated, the matching wear between the positioning convex strip and the inner core of the roll is prone to relative rotation, resulting in the failure of the positioning of the roll section and shortening the life of the roll. There is a shear force between them, and long-term rotation is likely to cause the breakage of the ring bump, resulting in damage to the roll, shortening the life of the roll, and increasing production costs. The strength is reduced, the service life of the roll is shortened, and the production cost is increased. In the prior art, only one type of steel can be rolled at a time. When different types of steel need to be rolled, the roll ring needs to be replaced. The labor intensity is high, time-consuming and laborious. affect the improvement of production efficiency.

发明内容 Contents of the invention

为了克服现有技术中轧辊技术的不足,本实用新型提供了一种组合硬质合金轧辊,连接稳定,维修方便,便于单独更换磨损的辊环,降低了生产成本,提高了轧辊的强度,延长轧辊的使用寿命,省时省力,提高了生产效率。 In order to overcome the deficiencies of the roll technology in the prior art, the utility model provides a composite cemented carbide roll, which is stable in connection, easy to maintain, easy to replace worn roll rings, reduces production costs, improves the strength of the roll, and extends The service life of the roll is extended, saving time and effort, and improving production efficiency.

本实用新型为解决其技术问题所采用的技术方案是,一种组合硬质合金轧辊,包括芯轴,棒材辊环,板材辊环,螺纹辊环和螺母,所述芯轴中间设置为花键轴,所述芯轴的两端设置有螺纹,所述棒材辊环,板材辊环和螺纹辊环均设置有花键孔,所述棒材辊环,板材辊环和螺纹辊环依次通过花键孔安装在花键轴上,所述螺母通过螺纹安装在芯轴的两端。 The technical scheme adopted by the utility model for solving the technical problem is that a combined cemented carbide roll includes a mandrel, a bar roll ring, a plate roll ring, a threaded roll ring and a nut, and the middle of the mandrel is arranged as a flower The key shaft, the two ends of the mandrel are provided with threads, the bar roll ring, the plate roll ring and the thread roll ring are all provided with spline holes, the bar roll ring, the plate roll ring and the thread roll ring are in turn It is installed on the spline shaft through the spline hole, and the nut is installed on the two ends of the mandrel through threads.

所述棒材辊环,板材辊环和螺纹辊环的宽度总长大于花键轴的长度。 The total width of the rod roller ring, plate roller ring and threaded roller ring is longer than the length of the spline shaft.

本实用新型的有益效果是,一种组合硬质合金轧辊,通过设置花键轴与花键孔的传动,使连接稳定,维修方便,便于单独更换磨损的辊环,降低了生产成本,提高了轧辊的强度,延长轧辊的使用寿命,省时省力,提高了生产效率。 The beneficial effect of the utility model is that a combination of cemented carbide rolls, by setting the transmission of the spline shaft and the spline hole, makes the connection stable, easy to maintain, easy to replace worn roll rings, reduces production costs, and improves The strength of the roll can extend the service life of the roll, save time and effort, and improve production efficiency.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的整体局部剖视图。 Fig. 1 is an overall partial sectional view of the utility model.

图2是本实用新型的芯轴的外形示意图。 Fig. 2 is a schematic diagram of the appearance of the mandrel of the present invention.

图3是本实用新型的芯轴的左视图。 Fig. 3 is a left side view of the mandrel of the present invention.

图中1.芯轴,2.棒材辊环,3.板材辊环,4.螺纹辊环,5.螺母,6.螺纹,7.花键轴,8.花键孔。 In the figure 1. mandrel, 2. bar roll ring, 3. plate roll ring, 4. thread roll ring, 5. nut, 6. screw thread, 7. spline shaft, 8. spline hole.

具体实施方式 Detailed ways

参照附图,一种组合硬质合金轧辊,包括芯轴1,棒材辊环2,板材辊环3,螺纹辊环4和螺母5,所述芯轴1中间设置为花键轴7,所述芯轴1的两端设置有螺纹6,所述棒材辊环2,板材辊环3和螺纹辊环4均设置有花键孔8,所述棒材辊环2,板材辊环3和螺纹辊环4依次通过花键孔8安装在花键轴7上,所述螺母5通过螺纹6安装在芯轴1的两端,用于对棒材辊环2和螺纹辊环4进行紧固定位。 Referring to the accompanying drawings, a composite cemented carbide roll includes a mandrel 1, a bar roll ring 2, a plate roll ring 3, a threaded roll ring 4 and a nut 5, and the middle of the mandrel 1 is set as a spline shaft 7, so Both ends of the mandrel 1 are provided with threads 6, and the bar roll ring 2, plate roll ring 3 and threaded roll ring 4 are all provided with spline holes 8, and the bar roll ring 2, plate roll ring 3 and The threaded roller ring 4 is installed on the spline shaft 7 through the spline hole 8 in turn, and the nut 5 is installed on the two ends of the mandrel 1 through the thread 6 to fasten the bar roller ring 2 and the threaded roller ring 4 position.

所述棒材辊环2,板材辊环3和螺纹辊环4的宽度总长大于花键轴7的长度,便于螺母5对棒材辊环2和螺纹辊环4进行紧固定位。 The total width of the bar roll ring 2, the plate roll ring 3 and the threaded roll ring 4 is longer than the length of the spline shaft 7, which is convenient for the nut 5 to fasten and position the bar roll ring 2 and the threaded roll ring 4.

该轧辊工作时,通过驱动芯轴1旋转,芯轴1上的花键轴7通过与花键孔8的连接驱动棒材辊环2,板材辊环3和螺纹辊环4进行旋转运动,从而驱动棒材辊环2,板材辊环3和螺纹辊环4轧制不同种类的钢材,花键轴7与花键孔8的连接使轧辊的连接强度增加,从而延长轧辊的使用寿命。 When the roll is working, by driving the mandrel 1 to rotate, the spline shaft 7 on the mandrel 1 drives the bar roll ring 2, the plate roll ring 3 and the thread roll ring 4 to rotate through the connection with the spline hole 8, thereby Drive bar roll ring 2, plate roll ring 3 and thread roll ring 4 to roll different kinds of steel materials, and the connection of spline shaft 7 and spline hole 8 increases the connection strength of the rolls, thereby prolonging the service life of the rolls.

Claims (2)

1. combine a hard alloy roll, comprise mandrel, bar collars, sheet material collars, screw thread collars and nut, is characterized in that, is set to splined shaft in the middle of described mandrel, the two ends of described mandrel are provided with screw thread, described bar collars, sheet material collars and screw thread collars are provided with splined hole, described bar collars, sheet material collars and screw thread collars are arranged on splined shaft by splined hole successively, and described nut is arranged on the two ends of mandrel by screw thread.
2. combination hard alloy roll according to claim 1, is characterized in that, described bar collars, and the width overall length of sheet material collars and screw thread collars is greater than the length of splined shaft.
CN201520596085.4U 2015-08-10 2015-08-10 Combination carbide roll Expired - Lifetime CN204817464U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520596085.4U CN204817464U (en) 2015-08-10 2015-08-10 Combination carbide roll

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106881356A (en) * 2017-03-13 2017-06-23 太原科技大学 A kind of herringbone corrugating roll of rolled metal composite plate
CN110586817A (en) * 2019-10-17 2019-12-20 宁夏华承科技有限公司 Core roller of bearing ring cold rolling machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106881356A (en) * 2017-03-13 2017-06-23 太原科技大学 A kind of herringbone corrugating roll of rolled metal composite plate
CN110586817A (en) * 2019-10-17 2019-12-20 宁夏华承科技有限公司 Core roller of bearing ring cold rolling machine

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Granted publication date: 20151202