CN204817463U - Carbide makes up roll - Google Patents

Carbide makes up roll Download PDF

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Publication number
CN204817463U
CN204817463U CN201520589816.2U CN201520589816U CN204817463U CN 204817463 U CN204817463 U CN 204817463U CN 201520589816 U CN201520589816 U CN 201520589816U CN 204817463 U CN204817463 U CN 204817463U
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Prior art keywords
ring
roll
mandrel
hole
roll ring
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Expired - Lifetime
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CN201520589816.2U
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Chinese (zh)
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孙浩斌
孙积海
张华�
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PENGLAI SUPERHARD COMPOUND MATERIAL CO Ltd
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PENGLAI SUPERHARD COMPOUND MATERIAL CO Ltd
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Abstract

本实用新型涉及轧辊技术领域,尤其是一种硬质合金组合轧辊,包括芯轴,棒材辊环,板材辊环,螺纹辊环和螺母,芯轴由位于中间位置的花键轴和两端的光轴组成,芯轴两端的光轴的端部设置有螺纹,板材辊环内孔设计为花键孔,板材辊环的两端面均设置有凸台,板材辊环通过花键孔安装在芯轴的花键轴上,棒材辊环内孔为光孔,螺纹辊环内孔为光孔,棒材辊环和螺纹辊环分别通过光孔安装在芯轴两端的光轴上,螺母通过螺纹分别安装在芯轴两端的光轴上,本实用新型维修方便,便于单独更换磨损的辊环,降低了生产成本,连接稳定,提高了轧辊的强度,延长轧辊的使用寿命,省时省力,提高了生产效率。

The utility model relates to the technical field of rolls, in particular to a cemented carbide combined roll, which includes a mandrel, a bar roll ring, a plate roll ring, a threaded roll ring and nuts. Composed of optical shafts, the ends of the optical shafts at both ends of the mandrel are provided with threads, the inner hole of the plate roll ring is designed as a spline hole, and both ends of the plate roll ring are provided with bosses, and the plate roll ring is installed on the core through the spline hole. On the splined shaft of the shaft, the inner hole of the rod roller ring is a light hole, and the inner hole of the threaded roller ring is a smooth hole. The bar roller ring and the threaded roller ring are respectively installed on the optical shaft at both ends of the mandrel through the light hole, and the nuts are respectively installed on the shaft through the thread. On the optical axis at both ends of the mandrel, the utility model is easy to maintain, easy to replace the worn roller rings separately, reduces the production cost, stabilizes the connection, improves the strength of the rollers, prolongs the service life of the rollers, saves time and effort, and improves production efficiency .

Description

一种硬质合金组合轧辊A cemented carbide composite roll

技术领域 technical field

本实用新型涉及轧辊技术领域,尤其是一种硬质合金组合轧辊。 The utility model relates to the technical field of rolls, in particular to a cemented carbide composite roll.

背景技术 Background technique

轧辊是使钢材产生塑性变形的工具,是决定轧机效率和轧材质量的重要部件,轧辊是轧钢设备的重要零部件,利用一对一组轧辊滚动时产生的压力来轧碾钢材,现有的轧辊采用整体式结构,在使用过程中轧辊的磨损很严重,一旦达到磨损极限,整个轧辊报废,造成资源浪费,增加了生产成本,目前出现了一些组合轧辊,但是存在相互连接不稳定,运行过程中产生噪音大,结构设计缺陷导致磨损加快,表面容易出现裂痕的不足,现有技术中公开了一种名称为“组合嵌入式轧辊,申请号为201420786005.7”的专利,该组合嵌入式轧辊包括轧辊内芯和与轧辊内芯相匹配的轧辊外套,所述的轧辊外套由多个轧辊段组合而成,所述的段体内壁处均匀设置有三个沿其长度防线上的定位凸条,轧辊段体的一端开设有沿着其端面分布且与环形凹槽相匹配的环形凸块,实现单独更换磨损的轧辊段,节省了生产成本,提高了轧辊的强度,维修方便,但是随着使用时间的加长,定位凸条与轧辊内芯的配合磨损容易发生相对转动,导致轧辊段定位失效,缩短轧辊的寿命,同时轧辊段之间的连接方式为环形凹槽与环形凸块连接,由于轧辊段之间存在剪切力,长期旋转容易造成环形凸块断裂,造成轧辊损坏,缩短轧辊的寿命,增加生产成本,现有技术中存在使用键连接固定轧辊内芯上的辊环,造成轧辊内芯的强度降低,缩短轧辊的使用寿命,增加生产成本,现有技术中一次碾压只能完成一种钢材的轧制,需要轧制不同种类钢材时需要替换辊环,人工劳动强度大,费时费力,影响生产效率的提高。 The roll is a tool for plastically deforming the steel, and is an important part that determines the efficiency of the rolling mill and the quality of the rolled material. The roll is an important part of the steel rolling equipment. The pressure generated when a pair of rolls roll is used to roll the steel. The existing The roll adopts an integral structure, and the wear of the roll is very serious during use. Once the wear limit is reached, the entire roll will be scrapped, resulting in waste of resources and increasing production costs. At present, there are some combination rolls, but there are unstable interconnections. Insufficient noise is generated in the center, structural design defects lead to accelerated wear, and cracks are prone to appear on the surface. In the prior art, a patent named "combined embedded rolls, application number 201420786005.7" is disclosed. The combined embedded rolls include rolls The inner core and the roll jacket matching the roll inner core. The roll jacket is composed of a plurality of roll sections. The inner wall of the section is evenly provided with three positioning convex lines along its length defense line. The roll section One end of the body is provided with annular protrusions distributed along its end surface and matched with the annular groove, which can replace the worn roll section separately, save production costs, improve the strength of the roll, and facilitate maintenance. Elongated, the matching wear between the positioning convex strip and the inner core of the roll is prone to relative rotation, resulting in the failure of the positioning of the roll section and shortening the life of the roll. There is a shear force between them, and long-term rotation is likely to cause the breakage of the ring bump, resulting in damage to the roll, shortening the life of the roll, and increasing production costs. The strength is reduced, the service life of the roll is shortened, and the production cost is increased. In the prior art, only one type of steel can be rolled at a time. When different types of steel need to be rolled, the roll ring needs to be replaced. The labor intensity is high, time-consuming and laborious. affect the improvement of production efficiency.

发明内容 Contents of the invention

为了克服现有技术中轧辊技术的不足,本实用新型提供了一种硬质合金组合轧辊,连接稳定,维修方便,便于单独更换磨损的辊环,降低了生产成本,提高了轧辊的强度,延长轧辊的使用寿命,省时省力,提高了生产效率。 In order to overcome the shortcomings of the roll technology in the prior art, the utility model provides a cemented carbide combined roll, which is stable in connection, easy to maintain, easy to replace worn roll rings, reduces production costs, improves the strength of the roll, and prolongs the life of the roll. The service life of the roll is extended, saving time and effort, and improving production efficiency.

本实用新型解决其技术问题所采用的技术方案是,一种硬质合金组合轧辊,包括芯轴,棒材辊环,板材辊环,螺纹辊环和螺母,所述芯轴由位于中间位置的花键轴和两端的光轴组成,所述芯轴两端的光轴的端部设置有螺纹,所述板材辊环内孔设计为花键孔,所述板材辊环的两端面均设置有凸台,所述板材辊环通过花键孔安装在芯轴的花键轴上,所述棒材辊环设置有与板材辊环的凸台配合的凹槽,所述螺纹辊环设置有与板材辊环的凸台配合的凹槽,所述棒材辊环内孔为光孔,所述螺纹辊环内孔为光孔,所述棒材辊环和螺纹辊环分别通过光孔安装在芯轴两端的光轴上,所述棒材辊环与板材辊环通过凸台与凹槽配合安装,所述螺纹辊环与板材辊环通过凹槽与凸台配合安装,所述螺母通过螺纹分别安装在芯轴两端的光轴上。 The technical solution adopted by the utility model to solve the technical problem is that a cemented carbide composite roll includes a mandrel, a bar roll ring, a plate roll ring, a threaded roll ring and a nut, and the mandrel is formed by a It consists of a spline shaft and optical shafts at both ends. The ends of the optical shafts at both ends of the mandrel are provided with threads. The inner hole of the plate roll ring is designed as a spline hole. platform, the plate roll ring is installed on the spline shaft of the mandrel through a spline hole, the bar roll ring is provided with a groove that matches the boss of the plate roll ring, and the threaded roll ring is provided with a The groove of the boss of the roller ring, the inner hole of the rod roller ring is a light hole, the inner hole of the threaded roller ring is a light hole, and the rod roller ring and the threaded roller ring are respectively installed on the light holes at both ends of the mandrel through the light hole. On the shaft, the rod roller ring and the plate roller ring are installed through the boss and the groove, the threaded roller ring and the plate roller ring are installed through the groove and the boss, and the nuts are respectively installed on the mandrel through the thread on the optical axis at both ends.

所述芯轴为中间粗两端细的阶梯轴。 The mandrel is a stepped shaft with a thick middle and thin ends.

所述板材辊环的两端面设置的凸台数量为每侧6个。 The number of bosses provided on both ends of the plate roller ring is 6 on each side.

本实用新型的有益效果是,一种硬质合金组合轧辊,通过将辊环设计为分段式,维修方便,便于单独更换磨损的辊环,降低了生产成本,通过设置花键孔与花键轴的配合,连接稳定,提高了轧辊的强度,延长轧辊的使用寿命,通过设置三种不同种类辊环,一次性完成三种钢材的轧制,省时省力,提高了生产效率。 The beneficial effect of the utility model is that, a cemented carbide combined roll, by designing the roll ring as segmented, it is easy to maintain, easy to replace the worn roll ring separately, and reduces the production cost. The cooperation of the shaft and the stable connection improve the strength of the roll and prolong the service life of the roll. By setting three different types of roll rings, the rolling of three steel materials can be completed at one time, saving time and effort, and improving production efficiency.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的装配局部剖视图。 Fig. 1 is a partial cross-sectional view of the assembly of the utility model.

图2是本实用新型的芯轴主视图。 Fig. 2 is a front view of the mandrel of the present invention.

图3是本实用新型的芯轴左视图。 Fig. 3 is a left side view of the mandrel of the present utility model.

图4是本实用新型板材辊环的主视图。 Fig. 4 is a front view of the plate roller ring of the present invention.

图5是本实用新型螺纹辊环的右视图。 Fig. 5 is a right view of the threaded roller ring of the present invention.

图6是本实用新型棒材辊环的左视图。 Fig. 6 is a left view of the rod roller ring of the present invention.

图中1.芯轴,2.棒材辊环,3.板材辊环,4.螺纹辊环,5.螺母,6.螺纹,7.花键轴,8.凸台,9.光孔,10.花键孔,11.光轴,12.凹槽。 In the figure 1. mandrel, 2. bar roll ring, 3. plate roll ring, 4. thread roll ring, 5. nut, 6. screw thread, 7. spline shaft, 8. boss, 9. light hole, 10. Spline hole, 11. Optical axis, 12. Groove.

具体实施方式 Detailed ways

参照附图,一种硬质合金组合轧辊,包括芯轴1,棒材辊环2,板材辊环3,螺纹辊环4和螺母5,所述芯轴1由位于中间位置的花键轴7和两端的光轴11组成,所述芯轴1两端的光轴11的端部设置有螺纹6,所述板材辊环3内孔设计为花键孔10,所述板材辊环3的两端面均设置有凸台8,所述板材辊环3通过花键孔10安装在芯轴1的花键轴7上,所述棒材辊环2设置有与板材辊环3的凸台配合的凹槽12,所述螺纹辊环4设置有与板材辊环3的凸台8配合的凹槽12,所述棒材辊环2内孔为光孔9,所述螺纹辊环4内孔为光孔9,所述棒材辊环2和螺纹辊环4分别通过光孔9安装在芯轴1两端的光轴11上,所述棒材辊环2与板材辊环3通过凸台8与凹槽12配合安装,所述螺纹辊环4与板材辊环3通过凹槽12与凸台8配合安装,所述螺母5通过螺纹6分别安装在芯轴1两端的光轴11上。 Referring to the accompanying drawings, a cemented carbide composite roll includes a mandrel 1, a bar roll ring 2, a plate roll ring 3, a threaded roll ring 4 and a nut 5, and the mandrel 1 is formed by a spline shaft 7 located in the middle and the optical axis 11 at both ends, the ends of the optical axis 11 at the two ends of the mandrel 1 are provided with threads 6, the inner hole of the plate roll ring 3 is designed as a spline hole 10, the two ends of the plate roll ring 3 Both are provided with a boss 8, and the plate roll ring 3 is installed on the spline shaft 7 of the mandrel 1 through a spline hole 10, and the bar roll ring 2 is provided with a concave hole that matches the boss of the plate roll ring 3. Groove 12, the threaded roller ring 4 is provided with a groove 12 that cooperates with the boss 8 of the plate roller ring 3, the inner hole of the rod roller ring 2 is a light hole 9, and the inner hole of the threaded roller ring 4 is a light hole 9, so The rod roller ring 2 and the threaded roller ring 4 are respectively installed on the optical axis 11 at both ends of the mandrel 1 through the light hole 9, and the rod roller ring 2 and the plate roller ring 3 are installed through the boss 8 and the groove 12. , the threaded roller ring 4 and the plate roller ring 3 are installed through the groove 12 and the boss 8, and the nuts 5 are respectively installed on the optical axis 11 at both ends of the mandrel 1 through the thread 6.

所述芯轴1为中间粗两端细的阶梯轴。 The mandrel 1 is a stepped shaft with a thick middle and thin ends.

所述板材辊环3的两端面设置的凸台8数量为每侧6个。 The number of bosses 8 provided on both ends of the plate roll ring 3 is six on each side.

Claims (3)

1.一种硬质合金组合轧辊,包括芯轴,棒材辊环,板材辊环,螺纹辊环和螺母,其特征在于,所述芯轴由位于中间位置的花键轴和两端的光轴组成,所述芯轴两端的光轴的端部设置有螺纹,所述板材辊环内孔设计为花键孔,所述板材辊环的两端面均设置有凸台,所述板材辊环通过花键孔安装在芯轴的花键轴上,所述棒材辊环设置有与板材辊环的凸台配合的凹槽,所述螺纹辊环设置有与板材辊环的凸台配合的凹槽,所述棒材辊环内孔为光孔,所述螺纹辊环内孔为光孔,所述棒材辊环和螺纹辊环分别通过光孔安装在芯轴两端的光轴上,所述棒材辊环与板材辊环通过凸台与凹槽配合安装,所述螺纹辊环与板材辊环通过凹槽与凸台配合安装,所述螺母通过螺纹分别安装在芯轴两端的光轴上。 1. A cemented carbide composite roll, comprising a mandrel, a bar roll ring, a sheet metal roll ring, a threaded roll ring and a nut, characterized in that the mandrel consists of a spline shaft at the middle position and optical axes at both ends Composition, the ends of the optical axis at both ends of the mandrel are provided with threads, the inner hole of the plate roll ring is designed as a spline hole, both ends of the plate roll ring are provided with bosses, and the plate roll ring passes through The spline hole is installed on the spline shaft of the mandrel, the bar roll ring is provided with a groove that matches the boss of the plate roll ring, and the threaded roll ring is provided with a groove that matches the boss of the plate roll ring. Groove, the inner hole of the rod roller ring is a light hole, the inner hole of the threaded roller ring is a light hole, the rod roller ring and the threaded roller ring are respectively installed on the optical axis at both ends of the mandrel through the light hole, and the rod roller The ring and the plate roll ring are installed through the cooperation of the boss and the groove, the threaded roll ring and the plate roll ring are installed through the groove and the boss, and the nuts are respectively installed on the optical axis at both ends of the mandrel through threads. 2.根据权利要求1所述的硬质合金组合轧辊,其特征在于,所述芯轴为中间粗两端细的阶梯轴。 2. The cemented carbide composite roll according to claim 1, characterized in that the mandrel is a stepped shaft with a thick middle and thin ends. 3.根据权利要求1所述的硬质合金组合轧辊,其特征在于,所述板材辊环的两端面设置的凸台数量为每侧6个。 3. The cemented carbide combined roll according to claim 1, characterized in that, the number of bosses provided on both ends of the plate roll ring is 6 on each side.
CN201520589816.2U 2015-08-07 2015-08-07 Carbide makes up roll Expired - Lifetime CN204817463U (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107671123A (en) * 2017-11-22 2018-02-09 江苏环宇冶金科技有限公司 A kind of high rigidity screw thread collars
CN107900107A (en) * 2017-11-20 2018-04-13 江苏环宇冶金科技有限公司 A kind of non-stick steel collars
WO2021097971A1 (en) * 2019-11-22 2021-05-27 大连富地重工机械制造有限公司 Combined roller apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107900107A (en) * 2017-11-20 2018-04-13 江苏环宇冶金科技有限公司 A kind of non-stick steel collars
CN107671123A (en) * 2017-11-22 2018-02-09 江苏环宇冶金科技有限公司 A kind of high rigidity screw thread collars
WO2021097971A1 (en) * 2019-11-22 2021-05-27 大连富地重工机械制造有限公司 Combined roller apparatus

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Granted publication date: 20151202