CN204787862U - Intelligent flue energy recuperation system - Google Patents
Intelligent flue energy recuperation system Download PDFInfo
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- CN204787862U CN204787862U CN201520355451.7U CN201520355451U CN204787862U CN 204787862 U CN204787862 U CN 204787862U CN 201520355451 U CN201520355451 U CN 201520355451U CN 204787862 U CN204787862 U CN 204787862U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
This intelligent flue energy recuperation system belongs to the energy utilization technology field, and concretely relates to intelligent flue energy recuperation system collects the layer, is used for to protect the equipment protective layer of transducing pipe, the application controls layer that is used for detecting transducing pipe operating condition's equipment monitoring layer and is used for collecting information and control including the energy that is used for the waste heat to collect, layer transducing pipe network twine including at least one deck is collected to the energy, and the equipment protective layer includes protection tube network and protection tube monitoring network, and equipment monitoring layer includes sensor network and sensor protection network, and the application controls layer includes signal acquisition element and server unit. Collect the layer through the energy, can retrieve the waste heat, simultaneously through the equipment protective layer, protection transducing pipe, simultaneously, the equipment protective layer still possesses self wearing and tearing detection, can in time discover the hidden danger that exists, through equipment monitoring layer, operating condition that can real -time supervision transducing pipe in time discovers the trouble, avoids causing serious consequence.
Description
Technical field
The utility model belongs to technical field of energy utilization, is specifically related to a kind of intelligent flue energy-recuperation system.
Background technology
For realizing instrument that multi-form energy changes mutually or device can be commonly referred to as transducer, such as audio electrical signal is converted to heard sound, or heard sound is converted to audio electrical signal, realize the electroacoustic transducer that electric energy and acoustic energy are changed mutually, as loudspeaker (loudspeaker), earphone, microphone etc.Heat exchanger is also known as heat exchanger, also being the one of transducer, having the advantages that augmentation of heat transfer measure heat transmission resistance is little, heat-transfer capability is large, is Appropriate application and the existing energy of saving, the key equipment tapped a new source of energy, the industry such as extensive use drystone oil, chemical industry, medicine, flea product, iron and steel, heat supply.In order to energy-saving and cost-reducing, utilize heat exchanger to carry out waste heat recovery to economize on coal, fuel-economizing, economize on electricity, water saving, joint vapour are the most effective power-economizing method at present.
For industrial site such as large-scale power plant, steel mills, have a large amount of production waste heats and follow flue gas discharge, if directly by these fume emissions in air, a large amount of energy wastes can be caused, therefore, in flue, installing transducer, to carry out residual heat collection be a kind of very effective using energy source means.Under most environment, flue gas is directly discharged in air, and one is that flue dust is risen in air together along with hot gas, causes the pollution of environment; Two is that heat in flue gas is released in air, wastes energy.
In order to stop this waste, energy converting pipe being arranged in flue, in energy converting pipe, passing to current, by the waste heat of the current collecting flue of tube interior, realize the collection of waste heat.Under normal circumstances, flue environment temperature is higher, flue gas drying, high temperature, high flow rate, and therefore water pipe wearing and tearing in energy converting pipe windward side are very fast, when there is seepage trachoma, crack in energy converting pipe, inner current ooze out or spray, and vaporize at once under this hot environment, the water smoke of vaporization can by the dust deposit in flue gas, thus cause flue blockage, once flue blockage, produce and will be obstructed, cause serious economic loss.
For this situation, the utility model provides a kind of intelligent flue energy-recuperation system, comprise the energy collection layer for residual heat collection, equipment protection layer for the protection of energy converting pipe, for detecting the monitoring of equipment layer of energy converting pipe duty and the application controls layer for the information of collecting and control; Energy collection layer comprises the energy converting pipe network of at least one deck, and equipment protection layer comprises protection tube network and protection tube monitoring network, and monitoring of equipment layer comprises sensor network and sensor protection network, and application controls layer comprises signal gathering unit and server unit.By energy collection layer, waste heat energy is reclaimed, simultaneously by equipment protection layer, protection energy converting pipe; Meanwhile, equipment protection layer also possesses self abrasion detection, can Timeliness coverage exist hidden danger; By monitoring of equipment layer, can the duty of Real-Time Monitoring energy converting pipe, Timeliness coverage fault, avoids causing serious consequence.
Summary of the invention
The purpose of this utility model is to provide a kind of intelligentized flue energy-recuperation system, by energy collection layer, collects waste heat, economize energy; Meanwhile, equipment protection layer is protected energy collection layer and is possessed self-checking function, improves the service life of equipment, Timeliness coverage potential faults; Monitoring of equipment layer directly monitors the equipment state of energy collection layer, Timeliness coverage equipment fault, avoids resulting in greater loss.
For this reason, the utility model provides a kind of intelligent flue energy-recuperation system, comprise the energy collection layer for residual heat collection, equipment protection layer for the protection of energy converting pipe, for detecting the monitoring of equipment layer of energy converting pipe duty and the application controls layer for the information of collecting and control; Wherein, described equipment protection layer is positioned at system bottom near flue place; described energy collection layer is positioned at the top of described equipment protection layer; described monitoring of equipment layer is positioned at the top of described energy collection layer; described application controls layer is positioned at the control room outside flue, and described equipment protection layer and described monitoring of equipment layer all have electrical connection with described application controls layer.
The intelligent flue energy-recuperation system of above-mentioned one,
Described application controls layer comprises signal gathering unit and server unit, and signal gathering unit is used for the signal of collecting device protective layer and monitoring of equipment layer, and sends signal to server unit.
Described energy collection layer comprises the energy converting pipe network of at least one deck, and energy converting pipe network is made up of several energy converting pipes, and its building form can be horizontal or longitudinal parallel, also can be the mesh network laterally formed with the intersection that walks abreast.
Described equipment protection layer comprises protection tube network and protection tube monitoring means, protection tube network is made up of several first protection tubes, and its structure is identical with the structure of energy converting pipe network, during installation, protection tube network presses close to energy converting pipe network, ensures corresponding first protection tube of each energy converting pipe; If energy converting pipe network has multilayer, protection tube network is identical with the structure of the energy converting pipe network of ground floor.Protection tube monitoring means is arranged on the inside in the first protection tube, for monitoring the state of the first protection tube; The signal gathering unit of protection tube monitoring means and application controls layer is electrically connected.
Described monitoring of equipment layer comprises sensor network and sensor protection network, sensor protection network is made up of several second protection tubes, its structure is identical with the structure of energy converting pipe network, during installation, protection tube network presses close to energy converting pipe network, ensures corresponding second protection tube of each energy converting pipe; If energy converting pipe network has multilayer, protection tube network is identical with the structure of the energy converting pipe network of ground floor.Sensor network comprises several sensors, is evenly distributed in sensor protection network, and the signal gathering unit of sensor protection network and application controls layer is electrically connected.
The intelligent flue energy-recuperation system of above-mentioned one, the energy converting pipe that described energy converting pipe network adopts is heat exchanger.
The intelligent flue energy-recuperation system of above-mentioned one, the second described protection tube there are protective sleeve and trepanning, described protective sleeve is the screw of a hollow structure, described trepanning be one with the screw of described screw mates, screw adopts Steel material to make, and Steel material has good thermal conductivity, and commercially ample supply and prompt delivery, and price is relatively cheap, be convenient to processing; Certainly, other metal materials such as such as aluminium, copper or silver can also be adopted.
The intelligent flue energy-recuperation system of above-mentioned one; described protection tube monitoring means adopts pressure sensor; gases at high pressure are filled with in the inside of the first protection tube of protection tube network; pressure sensor is arranged in each first protection tube; the phenomenon if the first protection tube wearing and tearing leak air; intraductal atmospheric pressure will reduce, thus judges that this first protection tube weares and teares.
The intelligent flue energy-recuperation system of above-mentioned one, described sensor network adopts temperature sensor, if energy converting pipe generation seepage, due under normal circumstances, the temperature in flue is higher than 100 degrees Celsius, so the moisture of seepage can in instant vaporization, neighbouring temperature is reduced to 100 degrees Celsius, by the section temperature of temperature sensor Real-Time Monitoring flue near energy converting pipe, if temperature anomaly, then near showing this place, energy converting pipe breaks down.
The beneficial effects of the utility model are mainly manifested in the following aspects:
(1) by energy collection layer, residual heat collection can be carried out, great economize energy, protection of the environment;
(2) by equipment protection layer, transducer can be avoided directly to be subject to the impact of flue smog, protection transducer, improves the service life of transducer; Equipment protection layer also possesses self-checking function simultaneously, the wear condition in energy Timeliness coverage equipment protection layer, indicating wear critical regions, the generation of fixing a breakdown in advance.
(3) by monitoring of equipment layer, flue cross section is divided into the region of mark, by the sensor in region, the temperature of monitored area; Identified areas is corresponding with sensor, thus realizes the real-time monitoring of Section Point temperature, thus can find the variations in temperature in any region timely, accurate localizing faults source, is convenient to carry out troubleshooting as soon as possible.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Accompanying drawing explanation
As a kind of example structure schematic diagram that Fig. 1 is a kind of intelligent flue energy-recuperation system of the utility model.
As the example structure figure that Fig. 2 is the first protection tube.
As the example structure figure that Fig. 3 is the second protection tube.
Description of reference numerals: 1, the first protection tube body; 2, pressure sensor; 3, sealing-plug; 4, the second protection tube body; 5, screw; 6, screw; 7, temperature sensor.
Detailed description of the invention
Embodiment 1
As a kind of example structure schematic diagram that Fig. 1 is a kind of intelligent flue energy-recuperation system of the utility model, comprise the energy collection layer for residual heat collection, equipment protection layer for the protection of energy converting pipe, for detecting the monitoring of equipment layer of energy converting pipe duty and the application controls layer for the information of collecting and control; Wherein, described equipment protection layer is positioned at system bottom near flue place; described energy collection layer is positioned at the top of described equipment protection layer; described monitoring of equipment layer is positioned at the top of described energy collection layer; described application controls layer is positioned at the control room outside flue, and described equipment protection layer and described monitoring of equipment layer all have electrical connection with described application controls layer.
Embodiment 2
On the basis of embodiment 1; further; application controls layer comprises signal gathering unit and server unit; signal gathering unit is used for the signal of collecting device protective layer and monitoring of equipment layer; and send signal to server unit; server unit comprises a computer; the state of the sensor of server unit display device protective layer and Equipment Inspection layer; when the state of the sensor of equipment protection layer or Equipment Inspection layer occurs abnormal; server unit is by indication fault region, and prompting is safeguarded.
Energy collection layer comprises the energy converting pipe network of at least one deck, and energy converting pipe network is made up of several energy converting pipes, and its building form can be the square net of laterally parallel formation, and energy converting pipe adopts hot energy converting pipe, passes to current in energy converting pipe.
Equipment protection layer comprises protection tube network and protection tube monitoring means; protection tube network is made up of several first protection tubes, and its structure is identical with the structure of energy converting pipe network, during installation; protection tube network presses close to energy converting pipe network, ensures corresponding first protection tube of each energy converting pipe.
Protection tube monitoring means is pressure sensor 2.
As the example structure figure that Fig. 2 is the first protection tube, first protection tube comprises the first protection tube body 1, pressure sensor 2 and sealing-plug 3, pressure sensor 2 is arranged on sealing-plug 3, is positioned at the inside of the first protection tube 1, for monitoring the state of the first protection tube 1; Pressure sensor 2 is electrically connected with the signal gathering unit of application controls layer.Encapsulate gases at high pressure in first protection tube; pressure sensor 2 is arranged in each first protection tube; the phenomenon if the first protection tube wearing and tearing leak air; intraductal atmospheric pressure will reduce; thus judge that this first protection tube weares and teares; by server unit by indication fault region, and prompting is safeguarded.
Monitoring of equipment layer comprises sensor network and sensor protection network; sensor protection network is made up of several second protection tubes, and its structure is identical with the structure of energy converting pipe network, during installation; protection tube network presses close to energy converting pipe network, ensures corresponding second protection tube of each energy converting pipe.
Sensor network comprises several sensors, and sensor is temperature sensor 7, and thermocouple selected by temperature sensor 7 here; Temperature sensor 7 is evenly distributed in sensor protection network, and temperature sensor 7 is electrically connected with the signal gathering unit of application controls layer.
Embodiment 3
On the basis of embodiment 2; further; as the embodiment schematic diagram that Fig. 3 is the second protection tube; second protection tube comprises the second protection tube body 4, several hollow screws 5, several screws 6 and several thermocouples 7; thermocouple 7 adopts heat conductive silica gel to be fixed on the inside of hollow screw 5; hollow screw 5 is fixed in screw 6, and the wire of thermocouple 7 is electrically connected along the inside of the second protection tube and the signal gathering unit of application controls layer.Hollow screw 5 adopts Steel material to make, and Steel material has good thermal conductivity, and commercially ample supply and prompt delivery, and price is relatively cheap, is convenient to processing; Certainly, other metal materials such as such as aluminium, copper or silver can also be adopted.
Due under normal circumstances, temperature in flue is higher than 100 degrees Celsius, so the moisture of seepage can in instant vaporization, neighbouring temperature is reduced to 100 degrees Celsius, by the section temperature of thermocouple 7 Real-Time Monitoring flue near energy converting pipe, if temperature anomaly, then near showing this place, energy converting pipe breaks down.By server unit by indication fault region, and prompting is safeguarded.
Above content just combines and is described in further detail the utility model based on the preferred embodiment under the utility model, does not form the restriction to utility model; Certainly, for the those skilled in the art belonging to the utility model, on the basis of utility model technical scheme, some simple deductions or replacement can be carried out, all should belong to the scope of the utility model protection.
Claims (6)
1. an intelligent flue energy-recuperation system, is characterized in that comprising: the energy collection layer for residual heat collection, the equipment protection layer for the protection of energy converting pipe, for detecting the monitoring of equipment layer of energy converting pipe duty and the application controls layer for the information of collecting and control; Wherein, described equipment protection layer is positioned at system bottom near flue place; described energy collection layer is positioned at the top of described equipment protection layer; described monitoring of equipment layer is positioned at the top of described energy collection layer; described application controls layer is positioned at the control room outside flue, and described equipment protection layer and described monitoring of equipment layer all have electrical connection with described application controls layer.
2. the intelligent flue energy-recuperation system of one according to claim 1, is characterized in that:
Described application controls layer comprise for collecting device protective layer and monitoring of equipment layer signal signal gathering unit and carry out the server unit of set signalling comprehensive and control;
Described energy collection layer comprises the energy converting pipe network of at least one deck, and energy converting pipe network is made up of several energy converting pipes, and its building form can be horizontal or longitudinal parallel, also can be the mesh network laterally formed with the intersection that walks abreast;
Described equipment protection layer comprises protection tube network and protection tube monitoring means, and protection tube network is made up of several first protection tubes, and the structure of protection tube network is identical with the structure of energy converting pipe network; Protection tube monitoring means is arranged on the inside in the first protection tube, for monitoring the state of the first protection tube; The signal gathering unit of protection tube monitoring means and application controls layer is electrically connected;
Described monitoring of equipment layer comprises sensor network and sensor protection network, and sensor protection network is made up of several second protection tubes, and the structure of sensor protection network is identical with the structure of energy converting pipe network; Sensor network comprises several sensors, is evenly distributed in sensor protection network, and the signal gathering unit of sensor protection network and application controls layer is electrically connected.
3. the intelligent flue energy-recuperation system of one according to claim 2, is characterized in that: the energy converting pipe that described energy converting pipe network adopts is heat exchanger.
4. the intelligent flue energy-recuperation system of one according to claim 2; it is characterized in that: the second described protection tube has protective sleeve and trepanning; described protective sleeve is the screw of a hollow structure; described trepanning be one with the screw of described screw mates, screw adopts Steel material to make.
5. the intelligent flue energy-recuperation system of one according to claim 2, is characterized in that: described protection tube monitoring means adopts pressure sensor.
6. the intelligent flue energy-recuperation system of one according to claim 2, is characterized in that: described sensor network adopts temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520355451.7U CN204787862U (en) | 2015-05-28 | 2015-05-28 | Intelligent flue energy recuperation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520355451.7U CN204787862U (en) | 2015-05-28 | 2015-05-28 | Intelligent flue energy recuperation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204787862U true CN204787862U (en) | 2015-11-18 |
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ID=54527887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520355451.7U Withdrawn - After Issue CN204787862U (en) | 2015-05-28 | 2015-05-28 | Intelligent flue energy recuperation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204787862U (en) |
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2015
- 2015-05-28 CN CN201520355451.7U patent/CN204787862U/en not_active Withdrawn - After Issue
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151118 Effective date of abandoning: 20171114 |
|
| AV01 | Patent right actively abandoned |