CN204774460U - Adopt rigid axle suspension of putting leaf spring to one side - Google Patents
Adopt rigid axle suspension of putting leaf spring to one side Download PDFInfo
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- CN204774460U CN204774460U CN201520411983.8U CN201520411983U CN204774460U CN 204774460 U CN204774460 U CN 204774460U CN 201520411983 U CN201520411983 U CN 201520411983U CN 204774460 U CN204774460 U CN 204774460U
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Abstract
一种采用斜置板簧的非独立悬架,属于汽车工程技术领域。该悬架包括车架、整体式车桥和车架两侧的两个悬架装置;每侧悬架装置包括四个斜置板簧、车桥连接构件、车轮和车架连接构件;第一片与第四片斜置板簧关于车桥对称,第二片与第三片斜置板簧关于车桥对称;第一片、第四片斜置板簧所确定的纵向对称中心面的交线与第二片、第三片斜置板簧所确定的纵向对称中心面的交线彼此平行或者共线。本实用新型结构简单,布置合理,四片并联板簧可以更有效承载并缓和冲击;与传统的纵置板簧悬架相比,斜置板簧悬架结构不仅具有优异的承载能力和可靠性,且能够减小车轮定位参数变化量,增大两侧承载中心距,增大车轮转向范围,使得整车具有更好的低速灵活性。
The utility model relates to a non-independent suspension adopting inclined leaf springs, which belongs to the technical field of automobile engineering. The suspension includes a frame, an integral axle and two suspension devices on both sides of the frame; the suspension device on each side includes four oblique leaf springs, axle connecting members, wheels and frame connecting members; the first The first and fourth oblique leaf springs are symmetrical about the axle, and the second and third oblique leaf springs are symmetrical about the axle; the intersection of the longitudinal symmetrical center planes determined by the first and fourth oblique leaf springs The intersection lines of the line and the longitudinal symmetrical center plane defined by the second and third oblique leaf springs are parallel or collinear. The utility model has simple structure and reasonable layout, and the four parallel leaf springs can carry more effectively and ease the impact; compared with the traditional vertical leaf spring suspension, the oblique leaf spring suspension structure not only has excellent bearing capacity and reliability , and can reduce the variation of wheel alignment parameters, increase the load-bearing center distance on both sides, increase the steering range of the wheels, and make the vehicle have better low-speed flexibility.
Description
技术领域technical field
本实用新型涉及一种应用于车辆的悬架,特别涉及采用钢板弹簧的重载车辆的非独立悬架,属于汽车工程技术领域。The utility model relates to a suspension applied to vehicles, in particular to a non-independent suspension of heavy-duty vehicles using leaf springs, and belongs to the technical field of automobile engineering.
背景技术Background technique
汽车悬架是保证车轮(或车桥)与车架(或车身)之间具有弹性联系并能够传递载荷、缓和冲击、衰减振动以及调节汽车在行驶过程中车身位置等有关装置的总称。悬架直接决定了汽车的操作稳定性和行驶平稳性,是汽车底盘的重要组成部分。悬架一般可以分为非独立悬架、独立悬架和半独立悬架。非独立悬架的结构特征在于两侧车轮通过一个整体式车桥连接,车轮和车桥整体再与车架通过弹性部件连接,非独立悬架具有承载能力大、可靠性高、结构简单和生产成本低的优点;独立悬架的结构特征在于每侧车轮单独地通过弹性部件与车架连接;半独立悬架的结构特征在于两侧车轮通过弹性部件连接,车轮与弹性部件再与车架连接。Automobile suspension is a general term for related devices that ensure that there is an elastic connection between the wheel (or axle) and the frame (or body) and can transmit loads, ease shocks, attenuate vibrations, and adjust the position of the car body during driving. The suspension directly determines the operating stability and driving stability of the car, and is an important part of the car chassis. Suspension can generally be divided into non-independent suspension, independent suspension and semi-independent suspension. The structural feature of the non-independent suspension is that the wheels on both sides are connected by an integral axle, and the wheels and the axle are integrally connected with the frame through elastic components. The non-independent suspension has large bearing capacity, high reliability, simple structure and easy production The advantage of low cost; the structural feature of the independent suspension is that the wheels on each side are connected to the frame separately through elastic components; the structural feature of the semi-independent suspension is that the wheels on both sides are connected through elastic components, and the wheels and elastic components are then connected to the frame .
目前商用车采用的悬架均为非独立板簧悬架,该悬架包含一个车桥和车架两侧的多片板簧,板簧沿车架纵向布置,板簧一端与车架铰接,另一端通过摆杆与车架铰接,车桥与两侧板簧的中间通过吊环等部件固定连接,其存在如下不足:1)由于纵置板簧结构关于车桥不对称,车辆在行驶过程中,板簧受载变形导致车轮定位参数变化范围较大,不利于整车操作稳定性,且车轮异常磨损严重;2)纵置多片板簧本质上属于串联结构,一旦其中任一板簧失效,即会导致整个悬架失效,其可靠性较差;3)车架两侧纵置板簧的侧向距离即为承载中心距,为了提高整车抗侧倾能力,必须增大承载中心距离,而导致车轮与车架或转向拉杆之间侧向距离减小,可能导致结构干涉,进一步使得车轮转向范围减小,反之增大车轮转向范围,则承载中心距减小,整车抗侧倾能力降低。At present, the suspensions used by commercial vehicles are all non-independent leaf spring suspensions. The suspension includes a bridge and multiple leaf springs on both sides of the frame. The leaf springs are arranged longitudinally along the frame, and one end of the leaf spring is hinged to the frame. The other end is hinged to the frame through a swing rod, and the axle is fixedly connected to the middle of the leaf springs on both sides through suspension rings and other components. It has the following disadvantages: 1) Due to the asymmetrical structure of the longitudinal leaf springs with respect to the axle, the vehicle is in the process of driving. , the deformation of the leaf spring under load leads to a wide range of wheel positioning parameters, which is not conducive to the stability of the vehicle operation, and the abnormal wear of the wheel is serious; 2) The vertical multi-leaf spring is essentially a series structure. , which will lead to the failure of the entire suspension, and its reliability is poor; 3) The lateral distance of the vertical leaf springs on both sides of the frame is the bearing center distance. In order to improve the anti-rolling ability of the vehicle, the bearing center distance must be increased , resulting in a decrease in the lateral distance between the wheel and the frame or the steering rod, which may lead to structural interference and further reduce the steering range of the wheel. On the contrary, increasing the steering range of the wheel will reduce the bearing center distance, and the vehicle can resist roll Reduced capacity.
中国专利文献(公开号CN104175824A和CN103963590A)公开了一种钢板弹簧悬架,该悬架中板簧的布置位置与车架存在一定夹角,结构对称且具有改善车轮定位参数的功能特点。不过上述专利技术涉及的悬架本质上属于独立悬架,其承载能力有限;而且其中板簧为多片复合板簧,对板簧的加工、装配工艺要求较高,一旦其中部分零部件失效可能导致整片板簧失效;另外板簧与转向节连接端采用嵌入式槽孔的结构设计方案,允许板簧在槽孔中移动,在车轮跳动过程中容易导致板簧与转向节接触部位磨损严重,极端载荷下甚至可能出现板簧从槽孔中脱落造成车轮侧向脱落的事故,因此该悬架的承载能力和可靠性有待进一步提高。Chinese patent documents (publication numbers CN104175824A and CN103963590A) disclose a leaf spring suspension, in which the leaf springs are arranged at a certain angle with the vehicle frame, the structure is symmetrical and has the functional characteristics of improving wheel alignment parameters. However, the suspension involved in the above-mentioned patented technology is essentially an independent suspension, and its bearing capacity is limited; moreover, the leaf spring is a multi-leaf composite leaf spring, which has high requirements for the processing and assembly process of the leaf spring. Once some of the parts fail, it may In addition, the connecting end of the leaf spring and the steering knuckle adopts the structural design of the embedded slot hole, which allows the leaf spring to move in the slot hole, which will easily cause serious wear and tear on the contact part of the leaf spring and the steering knuckle during the beating process of the wheel. Under extreme loads, there may even be an accident that the leaf spring falls off from the slot and the wheel falls off sideways. Therefore, the bearing capacity and reliability of the suspension need to be further improved.
实用新型内容Utility model content
本实用新型旨在提供一种采用斜置板簧的非独立悬架,使该悬架能够改善车轮定位参数,增加承载中心距进而提高整车抗侧倾能力,其本质上属于并联结构,承载能力和可靠性都较传统的多片板簧要好。同时整体式车桥还会进一步提高了悬架的承载能力和可靠性。The utility model aims to provide a non-independent suspension adopting inclined leaf springs, so that the suspension can improve the wheel positioning parameters, increase the bearing center distance, and further improve the anti-rolling ability of the vehicle. It is essentially a parallel structure, and the load bearing Capability and reliability are better than traditional multi-leaf leaf springs. At the same time, the integral axle will further improve the bearing capacity and reliability of the suspension.
本实用新型的目的是通过如下技术方案实现的:The purpose of this utility model is achieved through the following technical solutions:
一种采用斜置板簧的非独立悬架,包括车架、整体式车桥和车架两侧的两个悬架装置,每侧悬架装置包括斜置板簧、车桥连接构件、车轮、车架连接构件;车桥连接构件与车桥固接,车桥通过轴承轮毂单元和车轮连接;车架连接构件固定于车架上;两侧悬架装置均与车桥连接;其特征在于:所述板簧包括四片斜置板簧,即第一片斜置板簧、第二片斜置板簧、第三片斜置板簧和第四片斜置板簧,每片斜置板簧一端和车架连接构件连接,另一端和车桥连接构件连接;且第一片斜置板簧与第四片斜置板簧关于整体式车桥对称,第二片斜置板簧与第三片斜置板簧关于整体式车桥对称;第一片斜置板簧、第四片斜置板簧所确定的纵向对称中心面的交线与第二片斜置板簧、第三片斜置板簧所确定的纵向对称中心面的交线彼此平行或者共线。A non-independent suspension using inclined leaf springs, including a vehicle frame, an integral axle and two suspension devices on both sides of the frame, each suspension device includes an inclined leaf spring, an axle connecting member, a wheel 1. The frame connecting member; the axle connecting member is fixedly connected to the axle, and the axle is connected to the wheel through the bearing hub unit; the frame connecting member is fixed on the vehicle frame; the suspension devices on both sides are connected to the axle; it is characterized in that : the leaf spring comprises four oblique leaf springs, i.e. the first oblique leaf spring, the second oblique leaf spring, the third oblique leaf spring and the fourth oblique leaf spring, each oblique One end of the leaf spring is connected to the frame connecting member, and the other end is connected to the axle connecting member; and the first inclined leaf spring and the fourth inclined leaf spring are symmetrical about the integral axle, and the second inclined leaf spring is connected to the axle. The third oblique leaf spring is symmetrical about the integral axle; the intersection line of the longitudinal symmetrical center plane defined by the first oblique leaf spring and the fourth oblique leaf spring and the second oblique leaf spring, the third oblique leaf spring The intersecting lines of the longitudinal symmetrical center planes defined by the oblique leaf springs are parallel or collinear to each other.
本实用新型的技术特征还在于,所述的第一片斜置板簧与第四片斜置板簧所确定的纵向对称中心面夹角范围为60°~120°,第二片斜置板簧与第三片斜置板簧所确定的纵向对称面夹角范围为60°~120°。The technical feature of this utility model is that the angle range between the longitudinal symmetrical central plane determined by the first oblique leaf spring and the fourth oblique leaf spring is 60°~120°, the second oblique plate The angle range between the longitudinal symmetry plane determined by the spring and the third inclined leaf spring is 60°~120°.
优选地,第一片斜置板簧与第四片斜置板簧所确定的纵向对称中心面的夹角为90°,第二片斜置板簧与第三片斜置板簧所确定的纵向对称中心面的夹角为90°。Preferably, the angle between the longitudinal center plane of symmetry defined by the first oblique leaf spring and the fourth oblique leaf spring is 90°, and the angle between the second oblique leaf spring and the third oblique leaf spring The included angle of the longitudinal symmetrical center plane is 90°.
上述技术方案中,所述的每片斜置板簧与车架连接构件之间设有第一橡胶垫板,每片斜置板簧与车桥连接构件之间设有第二橡胶垫板;或所述的每片斜置板簧与车架连接构件之间设有橡胶垫板,每片斜置板簧通过螺栓与车桥连接构件连接,且在螺栓上安装有橡胶衬套。In the above technical solution, a first rubber backing plate is provided between each oblique leaf spring and the frame connecting member, and a second rubber backing plate is provided between each oblique leaf spring and the axle connecting member; Or a rubber backing plate is provided between each inclined leaf spring and the frame connecting member, each inclined leaf spring is connected to the axle connecting member through bolts, and rubber bushings are installed on the bolts.
上述技术方案中,其特征在于:在四片斜置板簧的基础上增加一片或多片斜置板簧,且所增加的斜置板簧所确定的纵向对称中心面与所述四片斜置板簧的纵向对称中心面的交线彼此平行或重合;还可以在四片斜置板簧的基础上减少其中任一片斜置板簧,或分别减少整体式车桥两侧的一片斜置板簧。In the above technical solution, it is characterized in that one or more oblique leaf springs are added on the basis of four oblique leaf springs, and the longitudinal symmetrical center plane determined by the added oblique leaf springs is in line with the four oblique leaf springs. The intersection lines of the longitudinal symmetrical center planes of the leaf springs are parallel or coincident with each other; any one of the inclined leaf springs can be reduced on the basis of the four inclined leaf springs, or one inclined leaf spring on both sides of the integral axle can be reduced. leaf spring.
本实用新型与现有技术相比,具有以下优点及突出性效果:相对与传统纵置多片板簧设计,本实用新型可以有效减小车辆在行驶过程中车轮定位参数的变化量,同时斜置板簧本质属于并联结构,保证了车辆的承载能力和可靠性,减小了轮胎的异常磨损。同时其承载中心距较大,提高整车抗侧倾能力,有利于整车操作稳定性,较现有技术(CN104175824A和CN103963590A)所涉及的半独立板簧悬架,本实用新型中两侧悬架同时与整体式车桥连接,不仅能够提高悬架整体刚度,改善车轮定位参数,而且能够大幅增加悬架系统的承载能力和可靠性;同时所述板簧为单片板簧,能够降低加工、装配工艺难度,减少生产陈本,且板簧两端均通过螺栓固定,避免了CN104175824A和CN103963590A中板簧与转向节的活动连接方式,能够保证悬架系统的可靠性。由于采用非独立式悬架,整体式车桥能够大幅提高悬架系统的承载能力和可靠性。Compared with the prior art, the utility model has the following advantages and outstanding effects: Compared with the traditional design of vertical multi-leaf leaf springs, the utility model can effectively reduce the variation of the wheel positioning parameters during the driving process of the vehicle, and at the same time The leaf spring is essentially a parallel structure, which ensures the load-carrying capacity and reliability of the vehicle and reduces the abnormal wear of the tire. At the same time, its load-bearing center distance is relatively large, which improves the anti-rolling ability of the whole vehicle and is beneficial to the operation stability of the whole vehicle. Compared with the semi-independent leaf spring suspension involved in the prior art (CN104175824A and CN103963590A), the utility model has a suspension on both sides. The frame is connected with the integral axle at the same time, which can not only increase the overall stiffness of the suspension, improve the wheel positioning parameters, but also greatly increase the bearing capacity and reliability of the suspension system; at the same time, the leaf spring is a single leaf spring, which can reduce the processing time. 1. Difficulty in the assembly process, reducing production cost, and both ends of the leaf spring are fixed by bolts, avoiding the flexible connection mode between the leaf spring and the steering knuckle in CN104175824A and CN103963590A, and can ensure the reliability of the suspension system. Due to the non-independent suspension, the integral axle can greatly improve the bearing capacity and reliability of the suspension system.
附图说明Description of drawings
图1是本实用新型的总体结构示意图。Fig. 1 is the overall structural representation of the utility model.
图2是斜置板簧两端连接示意图。Figure 2 is a schematic diagram of the connection of both ends of the oblique leaf spring.
图3是四片斜置板簧结构和车桥连接的示意图。Fig. 3 is a schematic diagram of the connection between the structure of four oblique leaf springs and the axle.
图4是传统纵置板簧悬架车轮定位参数变化示意图。Fig. 4 is a schematic diagram of the variation of wheel alignment parameters of a traditional longitudinal leaf spring suspension.
图5是采用斜置板簧非独立悬架橡胶衬套安装示意图。Figure 5 is a schematic diagram of the installation of the rubber bushing of the non-independent suspension with oblique leaf springs.
图6是斜置板簧与车桥连接构件采用橡胶衬套连接结构示意图。Fig. 6 is a schematic diagram of the connection structure between the oblique leaf spring and the axle connecting member using rubber bushings.
图7是斜置板簧与橡胶衬套连接结构示意图。Fig. 7 is a schematic diagram of the connection structure between the oblique leaf spring and the rubber bushing.
图中:1—车架;2—斜置板簧;2a—第一片斜置板簧;2b—第二片斜置板簧;2c—第三片斜置板簧;2d—第四片斜置板簧;3—车桥连接构件;4—车轮;5—整体式车桥;6—车架连接构件;7a—第一橡胶垫板;7b—第二橡胶垫板;8—橡胶衬套;9—纵置板簧。In the figure: 1—frame; 2—inclined leaf spring; 2a—the first inclined leaf spring; 2b—the second inclined leaf spring; 2c—the third inclined leaf spring; 2d—the fourth Inclined leaf spring; 3—axle connecting member; 4—wheel; 5—integral axle; 6—frame connecting member; 7a—first rubber backing plate; 7b—second rubber backing plate; 8—rubber lining Cover; 9—vertical leaf spring.
具体实施方式Detailed ways
下面结合附图对本实用新型的结构原理及具体实施方式做进一步说明。Below in conjunction with accompanying drawing, structural principle and specific implementation of the utility model will be further described.
图1为本实用新型的总体结构示意图,该斜置板簧非独立悬架包括车架1、整体式车桥5和车架两侧的两个悬架装置,其整体结构关于车架1纵向对称中心面m对称,每侧悬架装置包括四片斜置板簧、车桥连接构件3、车轮4、车架连接构件6;车桥连接构件3与整体式车桥5固接,整体式车桥5通过轮毂轴承单元和车轮4连接;车架连接构件6固定于车架1上;两侧悬架装置均与整体式车桥5连接;四片斜置板簧,即第一片斜置板簧2a、第二片斜置板簧2b、第三片斜置板簧2c和第四片斜置板簧2d中,每片斜置板簧一端和车架连接构件6连接,另一端和车桥连接构件3连接;所述第一片斜置板簧2a与第四片斜置板簧2d关于整体式车桥对称,第二片斜置板簧2b与第三片斜置板簧2c关于整体式车桥对称;第一片斜置板簧2a、第四片斜置板簧2d所确定的纵向对称中心面的交线与第二片斜置板簧2b、第三片斜置板簧2c所确定的纵向对称中心面的交线彼此平行或者共线;Fig. 1 is the overall structure schematic diagram of the present utility model, and this oblique plate spring non-independent suspension comprises vehicle frame 1, integral axle 5 and two suspension devices on both sides of vehicle frame, and its overall structure is about vehicle frame 1 longitudinal The symmetrical central plane m is symmetrical, and the suspension device on each side includes four inclined leaf springs, the axle connecting member 3, the wheel 4, and the frame connecting member 6; the axle connecting member 3 is fixedly connected to the integral axle 5, and the integral The axle 5 is connected to the wheel 4 through the hub bearing unit; the frame connecting member 6 is fixed on the frame 1; the suspension devices on both sides are connected to the integral axle 5; In the leaf spring 2a, the second inclined leaf spring 2b, the third inclined leaf spring 2c and the fourth inclined leaf spring 2d, one end of each inclined leaf spring is connected to the frame connecting member 6, and the other end It is connected with the axle connecting member 3; the first inclined leaf spring 2a and the fourth inclined leaf spring 2d are symmetrical about the integral axle, and the second inclined leaf spring 2b and the third inclined leaf spring 2c is symmetrical about the integral axle; the intersection line of the longitudinal symmetrical center plane determined by the first inclined leaf spring 2a and the fourth inclined leaf spring 2d and the second inclined leaf spring 2b and the third inclined leaf spring The intersection lines of the longitudinal symmetrical center planes defined by the leaf springs 2c are parallel or collinear to each other;
所述第一片斜置板簧2a与第四片斜置板簧2d所确定的纵向对称面夹角的范围一般为60°~120°,第二片斜置板簧2b与第三片斜置板簧2c所确定的纵向对称面夹角的范围一般为60°~120°;优选地,第一片斜置板簧2a与第四片斜置板簧2d所确定的纵向对称中心面的夹角为90°,第二片斜置板簧2b与第三片斜置板簧2c所确定的纵向对称中心面的夹角为90°。该布置方案充分利用了车辆的有限空间,同时也能够使得斜置板簧悬架具有较好的刚度和强度。The range of the included angle of the longitudinal symmetry plane determined by the first inclined leaf spring 2a and the fourth inclined leaf spring 2d is generally 60°~120°, and the second inclined leaf spring 2b and the third inclined leaf spring The included angle of the longitudinal symmetry plane determined by the leaf spring 2c generally ranges from 60° to 120°; The included angle is 90°, and the included angle between the longitudinal symmetrical center plane defined by the second oblique leaf spring 2b and the third oblique leaf spring 2c is 90°. This arrangement makes full use of the limited space of the vehicle, and at the same time enables the oblique leaf spring suspension to have better rigidity and strength.
图2为斜置板簧两端连接结构示意图,其中第一片斜置板簧2a一端安装有第一橡胶垫板7a,然后与车架连接构件6通过螺栓连接;另一端安装有第二橡胶垫板7b,然后与车桥连接构件3通过螺栓连接;橡胶垫板可以有效缓和冲击载荷,提高车辆平稳性。Figure 2 is a schematic diagram of the connection structure at both ends of the oblique leaf spring, in which a first rubber backing plate 7a is installed at one end of the first oblique leaf spring 2a, and then connected to the frame connecting member 6 by bolts; the other end is installed with a second rubber The backing plate 7b is then connected with the axle connecting member 3 by bolts; the rubber backing plate can effectively relieve the impact load and improve the stability of the vehicle.
图3为斜置板簧与车桥连接的结构示意图,其结构关于车架1纵向对称中心面m对称。斜置板簧的一端通过螺栓连接在车架连接构件6上,另一端也是通过螺栓连接在车桥连接构架3上,车桥连接构件3焊接于整体式车桥5上,车架连接构件6通过螺栓固定于车架1上。四片斜置板簧的连接形式相同,实现了车桥和车架之间的连接。FIG. 3 is a schematic diagram of the connection between the oblique leaf spring and the axle, and its structure is symmetrical about the longitudinal symmetrical center plane m of the vehicle frame 1 . One end of the oblique leaf spring is connected to the frame connecting member 6 by bolts, and the other end is also connected to the axle connecting frame 3 by bolts, the axle connecting member 3 is welded on the integral axle 5, and the frame connecting member 6 It is fixed on the vehicle frame 1 by bolts. The connection form of the four oblique leaf springs is the same, realizing the connection between the axle and the frame.
图4为现有技术中纵置板簧车轮定位参数变化示意图,纵置板簧9沿车架1方向纵向布置,其一端与整体式车桥5铰接,另一端与车架1通过连杆铰接。在车轮4受到垂向载荷向上跳动过程中由于纵置板簧结构不对称,纵置板簧变形后不仅车轮中心位置会产生纵向位移,而且车桥对称中心轴线会发生偏转,造成车轮定位参数的明显变化,不利于整车的操作稳定性,且轮胎异常磨损严重。Fig. 4 is a schematic diagram of changes in wheel positioning parameters of the longitudinal leaf springs in the prior art. The longitudinal leaf springs 9 are arranged longitudinally along the direction of the vehicle frame 1, one end of which is hinged to the integral axle 5, and the other end is hinged to the vehicle frame 1 through a connecting rod. . When the wheel 4 is subjected to a vertical load and jumps up, due to the asymmetric structure of the longitudinal leaf spring, not only the longitudinal displacement of the center of the wheel will occur after the deformation of the longitudinal leaf spring, but also the center axis of symmetry of the axle will deflect, resulting in the deviation of the wheel positioning parameters. Obvious changes are not conducive to the operation stability of the vehicle, and the tires are abnormally worn and severely worn.
图5为采用斜置板簧的非独立悬架原理示意图,第一片斜置板簧2a和第二片斜置板簧2b布置于整体式车桥5上下两侧,在车轮受到垂向载荷向上跳动时,斜置板簧变形具有对称性,车桥对称中心轴线不会产生偏转;同时车桥连接两侧悬架,使得左右两侧车轮轮距不变,因此在车轮跳动过程中车轮定位参数在理论上保持不变。当车轮受到侧向或纵向载荷时,由于斜置板簧弹性变形,车轮定位参数会在较小的范围内变化。由于受到的各向车轮载荷主要由板簧承担,因此在车轮跳动时,斜置板簧受到的载荷较大,斜置板簧会产生明显的弯曲变形,为了避免斜置板簧固定端应力集中造成破坏,在斜置板簧与车架连接构件和车桥连接构件之间垫有橡胶垫板,如图2所示。Figure 5 is a schematic diagram of the principle of a non-independent suspension using inclined leaf springs. The first inclined leaf spring 2a and the second inclined leaf spring 2b are arranged on the upper and lower sides of the integral axle 5. When jumping upwards, the deformation of the oblique leaf spring is symmetrical, and the symmetrical central axis of the axle will not deflect; at the same time, the axle is connected to the suspension on both sides, so that the wheelbase on the left and right sides remains unchanged, so the wheel alignment during the jumping process The parameters remain unchanged in theory. When the wheel is subjected to lateral or longitudinal loads, the wheel alignment parameters will change within a small range due to the elastic deformation of the oblique leaf spring. Since the wheel loads in all directions are mainly borne by the leaf springs, when the wheels run out, the oblique leaf springs will receive a larger load, and the oblique leaf springs will produce obvious bending deformation. In order to avoid stress concentration at the fixed end of the oblique leaf springs To cause damage, a rubber backing plate is placed between the inclined leaf spring and the connecting member of the frame and the connecting member of the axle, as shown in Figure 2.
斜置板簧与车桥连接构件3的连接方式的另一实施方案为:斜置板簧末端加工为卷耳结构,并安装有橡胶衬套8,然后用螺栓将橡胶衬套8与车桥连接构件3连接。如图6所示,为斜置板簧与车桥连接构件3的结构示意图;图7为沿π平面(π平面为第三片斜置板簧2c的纵向对称中心面)的剖视图,斜置板簧卷耳处安装有橡胶衬套8,并通过螺栓与车桥连接构件连接。Another embodiment of the connection method between the inclined leaf spring and the axle connecting member 3 is: the end of the inclined leaf spring is processed into a roll ear structure, and a rubber bush 8 is installed, and then the rubber bush 8 is connected to the axle with bolts. The connecting member 3 is connected. As shown in Figure 6, it is a schematic structural view of the oblique leaf spring and the axle connecting member 3; A rubber bushing 8 is installed at the ear of the leaf spring, and is connected with the axle connecting member by bolts.
本实用新型所提供的斜置板簧非独立悬架,为了增大悬架的承载能力,其中斜置板簧数量可以增加一片甚至多片,只需保证每片斜置板簧所确定的纵向对称中心面的交线彼此平行或重合;对于轴向载荷较小的轻型商用车,为了节省空间和成本,可以减少一片或对称减少车桥两侧各一片斜置板簧。The oblique leaf spring provided by the utility model is non-independent suspension. In order to increase the bearing capacity of the suspension, the number of oblique leaf springs can be increased by one or more pieces, and only the longitudinal direction determined by each oblique leaf spring is guaranteed. The intersection lines of the symmetrical center planes are parallel or coincident with each other; for light commercial vehicles with small axial load, in order to save space and cost, one piece or one piece of oblique leaf spring on each side of the axle can be reduced symmetrically.
本实用新型相对于传统纵置多片板簧设计,其可以有效减小车辆在行驶过程中车轮定位参数的变化量,同时斜置板簧本质属于并联结构,保证了车辆的承载能力和可靠性,减小了轮胎的异常磨损,同时其承载中心距较大,提高整车抗侧倾能力,有利于整车操纵稳定性。较CN104175824A和CN103963590A中所涉及的半独立板簧悬架,本实用新型中两侧悬架同时与整体式车桥连接,不仅能够提高悬架整体刚度,改善车轮定位参数,而且能够大幅增加悬架系统的承载能力和可靠性;同时所述斜置板簧为单片板簧,能够降低加工、装配工艺难度,减少生产成本,且板簧两端均通过螺栓固定,避免了CN104175824A和CN103963590A中板簧与转向节的活动连接方式,能够确保悬架系统的可靠性。Compared with the traditional multi-leaf leaf spring design, the utility model can effectively reduce the variation of wheel positioning parameters during the driving process of the vehicle. At the same time, the oblique leaf spring is essentially a parallel structure, which ensures the carrying capacity and reliability of the vehicle. , reducing the abnormal wear of the tires, and at the same time, its load-bearing center distance is relatively large, which improves the anti-rolling ability of the vehicle and is beneficial to the handling stability of the vehicle. Compared with the semi-independent leaf spring suspensions involved in CN104175824A and CN103963590A, the suspensions on both sides of the utility model are connected with the integral axle at the same time, which can not only improve the overall stiffness of the suspension, improve the wheel positioning parameters, but also greatly increase the suspension capacity of the suspension. The bearing capacity and reliability of the system; at the same time, the oblique leaf spring is a single-leaf leaf spring, which can reduce the difficulty of processing and assembly technology and reduce production costs, and both ends of the leaf spring are fixed by bolts, avoiding the middle plate of CN104175824A and CN103963590A The active connection between the spring and the steering knuckle can ensure the reliability of the suspension system.
总之,本实用新型采用并联斜置板簧的结构,并保留了传统非独立悬架的整体式车桥,即降低了车轮定位参数变化量,又确保了悬架的承载能力和可靠性。在现有技术条件下进行批量化生产不存在技术障碍,具有十分广阔的应用前景。In short, the utility model adopts the structure of parallel oblique leaf springs, and retains the integral axle of the traditional non-independent suspension, which not only reduces the variation of wheel alignment parameters, but also ensures the bearing capacity and reliability of the suspension. There is no technical barrier in batch production under the existing technical conditions, and it has very broad application prospects.
在本实用新型中,没有对悬架涉及到的其它部件如螺栓、轮毂单元、制动系统等部件展开论述,原因是这些部件没有涉及到结构的本质特征。可以根据不同车型具体的使用工况、各部件的具体尺寸等已知参数选择相关部件合适的种类和参数。In the present utility model, other components involved in the suspension, such as bolts, hub units, brake systems, etc., are not discussed, because these components do not relate to the essential features of the structure. Appropriate types and parameters of relevant components can be selected according to known parameters such as the specific operating conditions of different models and the specific dimensions of each component.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875568A (en) * | 2015-06-15 | 2015-09-02 | 清华大学 | Non-independent suspension adopting oblique leaf springs |
| CN106183798A (en) * | 2016-08-23 | 2016-12-07 | 合肥工业大学 | A kind of plate spring suspension brackets chassis pure electric power drive system framework |
| CN107225927A (en) * | 2017-06-20 | 2017-10-03 | 清华大学 | A kind of rigid axle suspension |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875568A (en) * | 2015-06-15 | 2015-09-02 | 清华大学 | Non-independent suspension adopting oblique leaf springs |
| CN104875568B (en) * | 2015-06-15 | 2017-05-17 | 清华大学 | Non-independent suspension adopting oblique leaf springs |
| CN106183798A (en) * | 2016-08-23 | 2016-12-07 | 合肥工业大学 | A kind of plate spring suspension brackets chassis pure electric power drive system framework |
| CN107225927A (en) * | 2017-06-20 | 2017-10-03 | 清华大学 | A kind of rigid axle suspension |
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