CN204770043U - Arc device is pressed to manual steel pipe - Google Patents
Arc device is pressed to manual steel pipe Download PDFInfo
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- CN204770043U CN204770043U CN201520485081.9U CN201520485081U CN204770043U CN 204770043 U CN204770043 U CN 204770043U CN 201520485081 U CN201520485081 U CN 201520485081U CN 204770043 U CN204770043 U CN 204770043U
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Abstract
Description
技术领域technical field
本实用新型涉及一种钢管冷弯成型装置,尤其涉及一种手动钢管压弧装置。The utility model relates to a steel pipe cold bending forming device, in particular to a manual steel pipe arc pressing device.
背景技术Background technique
目前,对钢管进行弯曲压弧通常使用弯管机进行加工,但一般情况下,现场只需要加工少量弯管,而为此准备一台体积庞大的施工设备,不仅会占用部分施工场地,也会造成设备闲置、成本增加。另一种简易的加工方式是采用氧割枪对钢管进行局部加热再弯弧,但其加工质量不高,容易造成局部变形,不符合施工要求。At present, pipe bending machines are usually used to process steel pipes, but in general, only a small amount of pipes need to be processed on site, and preparing a bulky construction equipment for this will not only occupy part of the construction site, but also Resulting in idle equipment and increased costs. Another simple processing method is to use an oxygen cutting torch to locally heat the steel pipe and then bend the arc, but the processing quality is not high, and it is easy to cause local deformation, which does not meet the construction requirements.
发明内容Contents of the invention
本实用新型提供了一种手动钢管压弧装置,其结构简单,制作容易,使用调整省力方便,不占用施工场地,在保证加工质量的前提下可降低生产成本。The utility model provides a manual steel pipe arc pressing device, which has a simple structure, is easy to manufacture, is convenient to use and adjust, saves labor, does not occupy a construction site, and can reduce production costs on the premise of ensuring processing quality.
为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种手动钢管压弧装置,包括底座、支撑轮和顶压轮;所述底座上设有横梁,2个支撑轮水平且对称设置在横梁两侧,横梁中部纵向设顶压支架,顶压轮设置在顶压支架内,其方向与支撑轮相对且与支撑轮位于同一平面内;对应顶压轮中心位置的顶压支架内侧设纵向滑道,顶压轮通过销轴固定在滑道中并可沿滑道移动;顶压轮后部设螺杆,螺杆与顶压支架后部的螺杆座通过螺纹连接,螺杆尾部另外连接扳手。A manual arc-pressing device for steel pipes, comprising a base, support wheels, and pressure rollers; the base is provided with a beam, the two support wheels are horizontally and symmetrically arranged on both sides of the beam, the middle of the beam is longitudinally provided with a pressure bracket, and the pressure wheels It is arranged in the pressing bracket, and its direction is opposite to the supporting wheel and is located in the same plane as the supporting wheel; the inner side of the pressing bracket corresponding to the center position of the pressing wheel is provided with a longitudinal slideway, and the pressing wheel is fixed in the slideway through a pin shaft and can be Move along the slideway; a screw is arranged at the rear of the pressing wheel, and the screw is connected with the screw seat at the rear of the pressing support through threads, and the tail of the screw is additionally connected with a wrench.
所述横梁两侧沿支撑轮水平方向设有多个调整孔,2个支撑轮可对称安装在不同的调整孔内。Both sides of the beam are provided with a plurality of adjustment holes along the horizontal direction of the support wheels, and the two support wheels can be symmetrically installed in different adjustment holes.
所述支撑轮包括支撑轮轮体和支撑座,支撑轮轮体中部通过销轴固定在支撑座中,支撑座与横梁固定连接;支撑轮轮体圆周具有与钢管相适应的圆弧形凹槽。The support wheel includes a support wheel body and a support seat, the middle part of the support wheel body is fixed in the support seat through a pin shaft, and the support seat is fixedly connected with the beam; the circumference of the support wheel body has an arc-shaped groove that is compatible with the steel pipe .
所述顶压轮包括顶压轮轮体和顶压座,顶压轮轮体中部通过销轴与顶压座连接,销轴两端延伸至顶压支架滑道中,顶压轮轮体圆周具有与钢管相适应的圆弧形凹槽。The pressing wheel includes a pressing wheel body and a pressing seat, the middle part of the pressing wheel body is connected with the pressing seat through a pin shaft, and the two ends of the pin shaft extend into the slideway of the pressing bracket, and the circumference of the pressing wheel body has Arc-shaped grooves adapted to steel pipes.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
结构简单,制作容易,使用调整省力方便,不占用施工场地,在保证加工质量的前提下可降低生产成本。The structure is simple, the production is easy, the use and adjustment are labor-saving and convenient, the construction site is not occupied, and the production cost can be reduced under the premise of ensuring the processing quality.
附图说明Description of drawings
图1是本实用新型的结构示意图一。(钢管压弧前的前视轴测图)Fig. 1 is a structural schematic diagram one of the utility model. (Front view axonometric drawing of steel pipe before arcing)
图2是本实用新型的结构示意图二。(钢管压弧前的后视轴测图)Fig. 2 is the second structural diagram of the utility model. (Rear view axonometric drawing of steel pipe before arcing)
图3是本实用新型的结构示意图三。(钢管压弧后的前视轴测图)Fig. 3 is a structural schematic diagram three of the utility model. (Front view axonometric drawing of steel pipe after arcing)
图4是本实用新型的结构示意图四。(钢管压弧后的后视轴测图)Fig. 4 is a structural schematic diagram four of the utility model. (Rear view axonometric drawing of steel pipe after arcing)
图中:1.底座11.立柱12.横梁13.顶压支架14.调整孔2.支撑轮21.支撑轮轮体22.支撑座3.顶压轮31.顶压轮轮体32.顶压座4.螺杆41.四方头5.螺杆座6.钢管In the figure: 1. Base 11. Column 12. Beam 13. Top pressure bracket 14. Adjustment hole 2. Support wheel 21. Support wheel body 22. Support seat 3. Top pressure wheel 31. Top pressure wheel body 32. Top Pressure seat 4. Screw 41. Square head 5. Screw seat 6. Steel pipe
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:
见图1-图4,是本实用新型的结构示意图,本实用新型一种手动钢管压弧装置,包括底座1、支撑轮2和顶压轮3;所述底座1上设有横梁12,2个支撑轮2水平且对称设置在横梁12两侧,横梁12中部纵向设顶压支架13,顶压轮3设置在顶压支架13内,其方向与支撑轮2相对且与支撑轮2位于同一平面内;对应顶压轮3中心位置的顶压支架13内侧设纵向滑道,顶压轮3通过销轴固定在滑道中并可沿滑道移动;顶压轮3后部设螺杆4,螺杆4与顶压支架13后部的螺杆座5通过螺纹连接,螺杆4尾部另外连接长柄扳手。See Fig. 1-Fig. 4, it is the structure schematic diagram of the present utility model, the utility model is a kind of manual steel pipe arc pressing device, comprises base 1, supporting wheel 2 and top pressing wheel 3; Said base 1 is provided with beam 12, 2 Two support wheels 2 are arranged horizontally and symmetrically on both sides of the crossbeam 12. The middle part of the crossbeam 12 is provided with a pressing bracket 13 longitudinally. In the plane; the inner side of the pressing support 13 corresponding to the center position of the pressing wheel 3 is provided with a longitudinal slideway, and the pressing wheel 3 is fixed in the slideway by a pin shaft and can move along the slideway; the rear part of the pressing wheel 3 is provided with a screw 4, and the screw 4 is threadedly connected with the screw seat 5 at the rear portion of the pressing bracket 13, and the screw rod 4 tail is connected with a long handle wrench in addition.
所述横梁12两侧沿支撑轮2水平方向设有多个调整孔14,2个支撑轮2可对称安装在不同的调整孔14内。Two sides of the beam 12 are provided with a plurality of adjustment holes 14 along the horizontal direction of the support wheel 2 , and two support wheels 2 can be symmetrically installed in different adjustment holes 14 .
所述支撑轮2包括支撑轮轮体21和支撑座22,支撑轮轮体21中部通过销轴固定在支撑座22中,支撑座22与横梁12固定连接;支撑轮轮体21圆周具有与钢管6相适应的圆弧形凹槽。Described support wheel 2 comprises support wheel wheel body 21 and support seat 22, and support wheel wheel body 21 middle parts are fixed in support seat 22 by pin shaft, and support seat 22 is fixedly connected with crossbeam 12; 6 suitable arc-shaped grooves.
所述顶压轮3包括顶压轮轮体31和顶压座32,顶压轮轮体31中部通过销轴与顶压座32连接,销轴两端延伸至顶压支架13滑道中,顶压轮轮体31圆周具有与钢管6相适应的圆弧形凹槽。The pressing wheel 3 includes a pressing wheel body 31 and a pressing seat 32, the middle part of the pressing wheel body 31 is connected with the pressing seat 32 through a pin shaft, and the two ends of the pin shaft extend to the pressing bracket 13 slideways, The circumference of the pinch wheel body 31 has an arc-shaped groove adapted to the steel pipe 6 .
以下实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。The following examples are carried out on the premise of the technical solution of the utility model, and detailed implementation and specific operation process are provided, but the protection scope of the utility model is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.
【实施例】【Example】
本实施例中,底座1有3根立柱11,呈三角形设置,其高度以便于人工操作的高度为准,立柱11下部可通过地脚螺栓固定在地面上,或者也可以通过夹紧装置固定在平台上。In this embodiment, the base 1 has three uprights 11, which are arranged in a triangular shape. on the platform.
横梁12采用槽钢制作,其侧面水平均匀设有多个调整孔14用于安装支撑轮2;当钢管6长度有变化时便于两个支撑轮2的间距调节。支撑轮2的支撑座22为2个耳板加一个底板的形式,采用钢板制作,底板平面上钻孔并通过螺栓与横梁12固定连接;两侧耳板上设通孔,通过销轴安装支撑轮轮体21。支撑轮轮体21为圆周边缘带有圆弧形的凹槽,以便与钢管6紧密贴合。Crossbeam 12 adopts channel steel to make, and its side level is evenly provided with a plurality of adjustment holes 14 for installing supporting wheel 2; When steel pipe 6 length has variation, is convenient to the spacing adjustment of two supporting wheels 2. The support seat 22 of the support wheel 2 is in the form of two ear plates plus a bottom plate, which is made of steel plate, and the bottom plate is drilled on the plane and fixedly connected with the beam 12 through bolts; through holes are set on the ear plates on both sides, and the support wheel is installed through the pin shaft Wheel body 21. The supporting wheel body 21 has arc-shaped grooves on the peripheral edge, so as to fit closely with the steel pipe 6 .
顶压支架13采用相对放置的2根槽钢制作,其内侧设滑道,后部用短槽钢连接,前部与横梁12固定连接形成T型结构。顶压轮3结构与支撑轮2结构相似,只是固定顶压轮轮体31的销轴向两侧延伸到顶压支架13内侧的滑道中。顶压座32的底板中心设有短钢管,螺杆4头部伸入短钢管并顶紧在顶压轮3后施加顶紧力。The top pressure support 13 is made of 2 oppositely placed channel steels, slideways are set on the inner side thereof, the rear part is connected with short channel steels, and the front part is fixedly connected with the crossbeam 12 to form a T-shaped structure. The structure of the pressure roller 3 is similar to that of the support wheel 2, except that the pins of the fixed pressure roller wheel body 31 extend to both sides in the slideway of the pressure support 13 inboard. The center of the bottom plate of the top pressure seat 32 is provided with a short steel pipe, and the screw rod 4 heads stretch into the short steel pipe and are pressed against the top pressure wheel 3 to apply a topping force.
螺杆4的尾部可设为四方头、六角头或其他可以与长柄扳手相配合的形状,以便安装扳手旋转螺杆4施加顶紧力。The afterbody of the screw rod 4 can be set as a square head, a hexagon head or other shapes that can be matched with a long-handle wrench, so that the screw rod 4 is rotated by the wrench to apply a tightening force.
如图1-图4所示,本实用新型使用时,将钢管6插入到支撑轮2与顶压轮3之间,并使钢管6圆周与各轮上的圆弧形凹槽对齐,通过长柄扳手带动螺杆4旋转,顶压轮3沿滑道向支撑轮2一侧移动,并在此过程中对钢管6施加顶压力,钢管6逐渐变形产生弯曲效果。As shown in Figures 1-4, when the utility model is used, the steel pipe 6 is inserted between the support wheel 2 and the top pressure wheel 3, and the circumference of the steel pipe 6 is aligned with the arc-shaped grooves on each wheel, and the steel pipe 6 is inserted through the long The handle wrench drives the screw rod 4 to rotate, and the pressing wheel 3 moves along the slideway to the side of the supporting wheel 2, and in the process applies a pressing force to the steel pipe 6, and the steel pipe 6 gradually deforms to produce a bending effect.
钢管6压弧后通常会产生一点反弹,在顶压过程中可通过增加弯制弧度的方法使其回弹后的弧度符合要求。The steel pipe 6 usually has a little rebound after arc pressing, and the arc after rebound can meet the requirements by increasing the bending arc during the top pressing process.
在实际生产中采用本实用新型进行钢管压弧加工,压弧后的钢管弧度精确、外型美观,符合质量要求,提高了工作效率,节约了施工成本。In actual production, the utility model is used to process steel pipes by arc pressing. After arc pressing, the steel pipes have precise arcs, beautiful appearance, meet quality requirements, improve work efficiency, and save construction costs.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520485081.9U CN204770043U (en) | 2015-07-07 | 2015-07-07 | Arc device is pressed to manual steel pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520485081.9U CN204770043U (en) | 2015-07-07 | 2015-07-07 | Arc device is pressed to manual steel pipe |
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| Publication Number | Publication Date |
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| CN204770043U true CN204770043U (en) | 2015-11-18 |
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| CN201520485081.9U Expired - Lifetime CN204770043U (en) | 2015-07-07 | 2015-07-07 | Arc device is pressed to manual steel pipe |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351829A (en) * | 2018-12-12 | 2019-02-19 | 唐山市腾骥锻轧农具制造有限公司 | A kind of device and method making steel shovel pommel portion nest side |
| CN110340190A (en) * | 2019-07-16 | 2019-10-18 | 四川振鸿钢制品有限公司 | A kind of round tube compression molding device |
| CN112404302A (en) * | 2020-11-11 | 2021-02-26 | 湖北万测试验设备有限公司 | Reinforcing steel bar straightening machine and straightening method thereof |
| CN117772869A (en) * | 2023-12-29 | 2024-03-29 | 中国水利水电第六工程局有限公司 | Steel pipe arc forming device and method |
| CN118438202A (en) * | 2024-05-08 | 2024-08-06 | 隆达钢业集团有限公司 | Stainless steel round tube processing equipment |
-
2015
- 2015-07-07 CN CN201520485081.9U patent/CN204770043U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351829A (en) * | 2018-12-12 | 2019-02-19 | 唐山市腾骥锻轧农具制造有限公司 | A kind of device and method making steel shovel pommel portion nest side |
| CN110340190A (en) * | 2019-07-16 | 2019-10-18 | 四川振鸿钢制品有限公司 | A kind of round tube compression molding device |
| CN112404302A (en) * | 2020-11-11 | 2021-02-26 | 湖北万测试验设备有限公司 | Reinforcing steel bar straightening machine and straightening method thereof |
| CN117772869A (en) * | 2023-12-29 | 2024-03-29 | 中国水利水电第六工程局有限公司 | Steel pipe arc forming device and method |
| CN118438202A (en) * | 2024-05-08 | 2024-08-06 | 隆达钢业集团有限公司 | Stainless steel round tube processing equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20151118 |