CN204757795U - Sealing structure of shell-and-tube heat exchanger - Google Patents

Sealing structure of shell-and-tube heat exchanger Download PDF

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Publication number
CN204757795U
CN204757795U CN201520083883.7U CN201520083883U CN204757795U CN 204757795 U CN204757795 U CN 204757795U CN 201520083883 U CN201520083883 U CN 201520083883U CN 204757795 U CN204757795 U CN 204757795U
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Prior art keywords
flange
tube sheet
gasket
shell
hermetically
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CN201520083883.7U
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Chinese (zh)
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吴唅
温彩凤
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Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
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Abstract

The utility model provides a shell and tube heat exchanger's seal structure, shell and tube heat exchanger include the tube sheet, with the flange that the tube sheet is connected with the sealed pad of setting between tube sheet and flange, be provided with on tube sheet and/or the flange with the recess of the sealed looks adaptation that fills up, sealed pad setting is in the recess. Use the technical scheme of the utility model, with sealed the setting of filling up in the recess rather than the looks adaptation, can play the effect that the sealed pad of prevention takes place distortion, aversion and deformation at the in-process with tube sheet and flange fastening together to prevent sealed pad inefficacy effectively to appear.

Description

壳管式换热器的密封结构Sealing structure of shell and tube heat exchanger

技术领域technical field

本实用新型涉及壳管式换热器领域,具体而言,涉及一种壳管式换热器的密封结构。The utility model relates to the field of shell and tube heat exchangers, in particular to a sealing structure of the shell and tube heat exchanger.

背景技术Background technique

如图1和2所示,现有技术中,壳管式换热器管板面通常采用龙门加工中心整体飞面工艺处理,保证整个面平面度达到0.25,粗糙度达到6.3。然后将管板1’同法兰、密封垫通过多个螺栓2’进行连接,从而达到密封要求,但此管板1’结构存在如下弊端:As shown in Figures 1 and 2, in the prior art, the tube plate surface of the shell-and-tube heat exchanger is usually processed by the overall flying surface process of the gantry machining center to ensure that the flatness of the entire surface reaches 0.25 and the roughness reaches 6.3. Then the tube sheet 1' is connected with the flange and the gasket through multiple bolts 2' to meet the sealing requirements, but the structure of the tube sheet 1' has the following disadvantages:

1、管板1’表面密封面是平面密封方式,在螺栓固定的过程中,密封垫2’在横向方向变形不均,会扭曲、移位变形,存在导致密封存在失效隐患问题。1. The surface sealing surface of the tube sheet 1' is a flat sealing method. During the bolt fixing process, the gasket 2' deforms unevenly in the lateral direction, and will be twisted, displaced and deformed, which may lead to potential failure of the seal.

2、密封垫的隔板密封部结构,此结构在受压过程中,存在可能位移串漏问题。2. The structure of the diaphragm sealing part of the gasket, this structure has the problem of possible displacement and leakage during the process of pressure.

3、管板1’整个面机加飞面,生产效率低,同时浪费原材料。3. The entire surface of the tube plate 1' is machined with flying surface, the production efficiency is low, and raw materials are wasted at the same time.

实用新型内容Utility model content

本实用新型的主要目的在于提供一种壳管式换热器的密封结构,以解决现有技术中存在的密封失效的问题。The main purpose of the utility model is to provide a sealing structure of a shell-and-tube heat exchanger to solve the problem of sealing failure in the prior art.

为了实现上述目的,本实用新型提供了一种壳管式换热器的密封结构,壳管式换热器包括管板、与管板连接的法兰和设置在管板与法兰之间的密封垫,管板和/或法兰上设置有与密封垫相适配的凹槽,密封垫设置在凹槽中。In order to achieve the above purpose, the utility model provides a sealing structure of a shell-and-tube heat exchanger. The shell-and-tube heat exchanger includes a tube sheet, a flange connected to the tube sheet, and a flange arranged between the tube sheet and the flange. The gasket, the tube sheet and/or the flange are provided with a groove matching the gasket, and the gasket is arranged in the groove.

进一步地,密封垫与管板或法兰固定连接。Further, the gasket is fixedly connected with the tube sheet or the flange.

进一步地,密封垫与凹槽的底部粘接。Further, the sealing gasket is bonded to the bottom of the groove.

进一步地,凹槽的底部设置有用于连接密封垫的多个第一螺栓孔,密封垫上设置有与多个第一螺栓孔对应设置的多个第二螺栓孔。Further, the bottom of the groove is provided with a plurality of first bolt holes for connecting the gasket, and the gasket is provided with a plurality of second bolt holes corresponding to the plurality of first bolt holes.

进一步地,密封垫包括法兰密封部,法兰密封部设置在法兰的端面与管板之间,法兰密封部呈环形,多个第二螺栓孔中的至少部分第二螺栓孔设置在法兰密封部上。Further, the gasket includes a flange sealing part, the flange sealing part is arranged between the end surface of the flange and the tube sheet, the flange sealing part is annular, and at least part of the second bolt holes in the plurality of second bolt holes are arranged in the on the flange seal.

进一步地,至少部分第二螺栓孔沿法兰密封部的周向均匀布置。Further, at least part of the second bolt holes are evenly arranged along the circumferential direction of the flange sealing part.

进一步地,凹槽设置在管板上。Further, the groove is arranged on the tube sheet.

进一步地,法兰上设置有分程隔板,密封垫包括:法兰密封部,设置在法兰的端面与管板之间;分程隔板密封部,设置在分程隔板与管板之间。Further, the flange is provided with a split-range partition, and the gasket includes: a flange sealing part arranged between the end face of the flange and the tube sheet; a split-pass partition sealing part arranged between the split-pass partition and the tube sheet between.

进一步地,法兰密封部和分程隔板密封部一体设置。Further, the sealing part of the flange and the sealing part of the partition plate are integrally arranged.

进一步地,密封垫的厚度大于凹槽的深度。Further, the thickness of the gasket is greater than the depth of the groove.

应用本实用新型的技术方案,将密封垫设置在与其相适配的凹槽中,可以在将管板和法兰紧固在一起的过程中起到阻止密封垫发生扭曲、移位和变形的作用,从而有效地防止密封垫出现失效。Applying the technical solution of the utility model, the gasket is arranged in the matching groove, which can prevent the gasket from twisting, shifting and deforming during the process of fastening the tube sheet and the flange together. role, thereby effectively preventing gasket failure.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:

图1示出了现有技术的管板的结构示意图;Fig. 1 shows the structural representation of the prior art tube sheet;

图2示出了图1的A-A处的剖视结构示意图;Fig. 2 shows the schematic cross-sectional structural diagram at A-A place of Fig. 1;

图3示出了根据本实用新型的壳管式换热器的密封结构的实施例的管板的结构示意图;Fig. 3 shows a schematic structural view of the tube sheet according to an embodiment of the sealing structure of the shell-and-tube heat exchanger of the present invention;

图4示出了图1的B-B处的剖视结构示意图;Fig. 4 shows the schematic cross-sectional structural view at the B-B place of Fig. 1;

图5示出了根据本实用新型的壳管式换热器的密封结构的实施例的密封垫的结构示意图;Fig. 5 shows a schematic structural view of the gasket according to an embodiment of the sealing structure of the shell-and-tube heat exchanger of the present invention;

图6示出了根据本实用新型的壳管式换热器的密封结构的实施例的法兰的结构示意图;Fig. 6 shows a schematic structural view of the flange of an embodiment of the sealing structure of the shell-and-tube heat exchanger according to the present invention;

图7示出了根据本实用新型的管板与法兰连接的局部结构示意图。Fig. 7 shows a partial structural schematic diagram of the connection between the tube sheet and the flange according to the present invention.

其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:

1、管板;2、法兰;3、密封垫;31、法兰密封部;32、分程隔板密封部;4、凹槽;5、第一螺栓孔;6、分程隔板;7、通孔;8、换热介质进口;9、换热介质出口;10、第一腔体;11、第二腔体;12、换热介质进管;13、换热介质出管;14、第二螺栓孔。1. Tube sheet; 2. Flange; 3. Gasket; 31. Flange sealing part; 32. Split-pass partition sealing part; 4. Groove; 5. First bolt hole; 6. Split-pass partition; 7. Through hole; 8. Heat exchange medium inlet; 9. Heat exchange medium outlet; 10. First cavity; 11. Second cavity; 12. Heat exchange medium inlet pipe; 13. Heat exchange medium outlet pipe; 14 , The second bolt hole.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

如图3至7所示,壳管式换热器包括管板1、与管板1连接的法兰2和设置在管板1与法兰2之间的密封垫3,管板1和/或法兰2上设置有与密封垫3相适配的凹槽4,密封垫3设置在凹槽4中。As shown in Figures 3 to 7, the shell and tube heat exchanger includes a tube sheet 1, a flange 2 connected to the tube sheet 1 and a gasket 3 arranged between the tube sheet 1 and the flange 2, the tube sheet 1 and/or Or the flange 2 is provided with a groove 4 adapted to the gasket 3 , and the gasket 3 is arranged in the groove 4 .

壳管式换热器还包括壳体和设置在壳体内的换热管,管板1设置在壳体的一端,管板1上形成有多个换热介质进口8和多个换热介质出口9,多个换热介质进口8用于向换热管中输送换热介质,多个换热介质出口9用于输出换热管中的换热介质。The shell and tube heat exchanger also includes a shell and heat exchange tubes arranged in the shell. The tube plate 1 is set at one end of the shell, and the tube plate 1 is formed with a plurality of heat exchange medium inlets 8 and a plurality of heat exchange medium outlets. 9. Multiple heat exchange medium inlets 8 are used to transport heat exchange medium into the heat exchange tubes, and multiple heat exchange medium outlets 9 are used to output the heat exchange medium in the heat exchange tubes.

如图6所示,法兰2的腔体中设置有分程隔板6,分程隔板6将法兰2的腔体分成第一腔体10和第二腔体11,多个换热介质进口8均与第一腔体10相连通,多个换热介质出口9均与第二腔体11相连通。法兰2上还连接有换热介质进管12和换热介质出管13,换热介质进管12与第一腔体10相连通,换热介质出管13与第二腔体11相连通。As shown in Figure 6, the cavity of the flange 2 is provided with a divider partition 6, the divider 6 divides the cavity of the flange 2 into a first cavity 10 and a second cavity 11, multiple heat exchange The medium inlets 8 are all connected to the first cavity 10 , and the plurality of heat exchange medium outlets 9 are all connected to the second cavity 11 . The flange 2 is also connected with a heat exchange medium inlet pipe 12 and a heat exchange medium outlet pipe 13, the heat exchange medium inlet pipe 12 communicates with the first chamber 10, and the heat exchange medium outlet pipe 13 communicates with the second chamber 11 .

管板1上设置有多个通孔7,管板1和法兰2通过与多个通孔7一一对应地设置的多个连接螺栓连接。The tube sheet 1 is provided with a plurality of through holes 7 , and the tube sheet 1 and the flange 2 are connected by a plurality of connecting bolts corresponding to the plurality of through holes 7 .

在本实施例中,管板1和/或法兰2上设置有与密封垫3相适配的凹槽4,将密封垫3设置在与其适配的凹槽4中,可以在将管板1和法兰2紧固在一起的过程中起到阻止密封垫3发生扭曲、移位和变形的作用,从而有效地防止密封垫3出现失效。In this embodiment, the tube sheet 1 and/or the flange 2 are provided with a groove 4 that is compatible with the gasket 3, and the gasket 3 is set in the groove 4 that is adapted to it, and the tube sheet can be installed 1 and the flange 2 are fastened together to prevent the sealing gasket 3 from twisting, shifting and deforming, thereby effectively preventing the sealing gasket 3 from failing.

进一步地,避免了在管板1上加工飞面,只加工密封面,加工时切削量小,生产效率高,减小管板厚度,降低成本,刀具寿命长。Further, the machining of the flying surface on the tube sheet 1 is avoided, only the sealing surface is processed, the cutting amount during processing is small, the production efficiency is high, the thickness of the tube sheet is reduced, the cost is reduced, and the tool life is long.

优选地,密封垫3与管板1或法兰2固定连接。在紧固管板1和法兰2的过程中,进一步地阻止密封垫3发生扭曲、移位和变形,从而防止密封垫3出现失效的情况。Preferably, the gasket 3 is fixedly connected with the tube sheet 1 or the flange 2 . In the process of fastening the tube sheet 1 and the flange 2, the sealing gasket 3 is further prevented from twisting, shifting and deforming, thereby preventing the sealing gasket 3 from failing.

优选地,密封垫3与凹槽4的底部粘接。Preferably, the gasket 3 is bonded to the bottom of the groove 4 .

还可以优选地,凹槽4的底部设置有多个用于连接密封垫3的多个第一螺栓孔5,密封垫3上设置有与多个第一螺栓孔5对应设置的多个第二螺栓孔14。通过贯穿第一螺栓孔5和相应的第二螺栓孔14的螺栓将密封垫3固定在法兰2或管板1上。Also preferably, the bottom of the groove 4 is provided with a plurality of first bolt holes 5 for connecting the gasket 3, and the gasket 3 is provided with a plurality of second bolt holes 5 corresponding to the plurality of first bolt holes. 14 bolt holes. The gasket 3 is fixed on the flange 2 or the tube sheet 1 by bolts passing through the first bolt hole 5 and the corresponding second bolt hole 14 .

优选地,密封垫3包括法兰密封部31,法兰密封部31设置在法兰2的端面与管板1之间,法兰密封部31呈环形,多个第二螺栓孔14中的至少部分第二螺栓孔14设置在法兰密封部31上。法兰密封部31设置在法兰2的端面与管板1之间,从而有效地防止换热介质从法兰2的腔体中泄露出去。Preferably, the gasket 3 includes a flange sealing portion 31, which is arranged between the end face of the flange 2 and the tube plate 1, the flange sealing portion 31 is annular, and at least one of the plurality of second bolt holes 14 Part of the second bolt hole 14 is disposed on the flange sealing portion 31 . The flange sealing portion 31 is disposed between the end surface of the flange 2 and the tube plate 1 , so as to effectively prevent the heat exchange medium from leaking out of the cavity of the flange 2 .

优选地,法兰密封部31呈环形,至少部分第二螺栓孔14沿法兰密封部31的周向均匀布置。多个第二螺栓孔14沿密封垫3的周向均匀地设置,有利于进一步防止密封垫3发生扭曲、移位和变形。Preferably, the flange sealing portion 31 is annular, and at least part of the second bolt holes 14 are evenly arranged along the circumference of the flange sealing portion 31 . A plurality of second bolt holes 14 are evenly arranged along the circumference of the gasket 3 , which is beneficial to further prevent the gasket 3 from twisting, shifting and deforming.

当然还可以优选地,在法兰2上设置与多个第二螺栓孔14相对应的第三螺栓孔,通过螺栓将密封垫3、管板1和法兰2紧固在一起。Of course, it may also be preferred that third bolt holes corresponding to the plurality of second bolt holes 14 are provided on the flange 2, and the gasket 3, the tube sheet 1 and the flange 2 are fastened together by bolts.

在本实施例中,凹槽4设置在管板1上。In this embodiment, the groove 4 is arranged on the tube sheet 1 .

优选地,法兰2上设置有分程隔板6,密封垫3包括法兰密封部31和分程隔板密封部32。法兰密封部31设置在法兰2的端面与管板1之间。分程隔板密封部32设置在分程隔板6与管板1之间。图5示出了密封垫3的结构示意图。Preferably, the flange 2 is provided with a division partition 6 , and the gasket 3 includes a flange sealing portion 31 and a division partition sealing portion 32 . The flange seal 31 is arranged between the end face of the flange 2 and the tube plate 1 . The split-pass partition seal part 32 is provided between the split-pass partition 6 and the tube sheet 1 . FIG. 5 shows a schematic structural diagram of the gasket 3 .

法兰密封部31呈环形,分程隔板密封部32呈长条形,分程隔板密封部32的两端均与法兰密封部31的内周相连接,并将法兰密封部31分成两个半圆形。多个换热介质进口8和多个换热介质出口9分别位于一个半圆形中,分程隔板6与分程隔板密封部相抵接,从而将换热介质进口8和换热介质出口9相分离。分程隔板密封部32设置在凹槽4中从而有效地防止分程隔板密封部32发生扭曲、移位和变形,避免进入换热介质进口8的换热介质和由换热介质出口9流出的换热介质相混。The flange sealing part 31 is ring-shaped, and the split-pass diaphragm sealing part 32 is strip-shaped. Both ends of the split-pass diaphragm sealing part 32 are connected with the inner circumference of the flange sealing part 31, and the flange sealing part 31 into two semicircles. A plurality of heat exchange medium inlets 8 and a plurality of heat exchange medium outlets 9 are respectively located in a semicircle, and the split-pass partition 6 is in contact with the sealing part of the split-pass partition, so that the heat transfer medium inlet 8 and the heat transfer medium outlet 9 phase separation. The sealing part 32 of the split-pass partition is arranged in the groove 4 so as to effectively prevent the twisting, shifting and deformation of the sealing part 32 of the split-pass partition, and prevent the heat exchange medium from entering the heat exchange medium inlet 8 and passing through the heat exchange medium outlet 9 The outgoing heat exchange medium is mixed.

优选地,法兰密封部31和分程隔板密封部32一体设置。有利于简化结构,同时也增加了密封垫3的整体性,从而有利于防止密封垫发生扭曲、移位和变形。Preferably, the flange sealing portion 31 and the partition plate sealing portion 32 are integrally provided. It is beneficial to simplify the structure, and also increases the integrity of the gasket 3, thereby helping to prevent the gasket from twisting, shifting and deforming.

优选地,密封垫3的厚度大于凹槽4的深度。凹槽4的深度为2mm,与法兰密封部31相适配的部分凹槽4的宽度为60mm到90mm,与分程隔板密封部32相适配的部分凹槽4的宽度为14mm。Preferably, the thickness of the gasket 3 is greater than the depth of the groove 4 . The depth of the groove 4 is 2 mm, the width of the part of the groove 4 that matches the flange sealing part 31 is 60 mm to 90 mm, and the width of the part of the groove 4 that matches the sealing part 32 of the partition plate is 14 mm.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (10)

1. the hermetically-sealed construction of a shell and tube exchanger, the sealing gasket (3) that shell and tube exchanger comprises tube sheet (1), the flange (2) be connected with described tube sheet (1) and is arranged between described tube sheet (1) and described flange (2), it is characterized in that, described tube sheet (1) and/or described flange (2) are provided with the groove (4) suitable with described sealing gasket (3), and described sealing gasket (3) is arranged in described groove (4).
2. hermetically-sealed construction according to claim 1, is characterized in that, described sealing gasket (3) is fixedly connected with described tube sheet (1) or described flange (2).
3. hermetically-sealed construction according to claim 2, is characterized in that, described sealing gasket (3) is bonding with the bottom of described groove (4).
4. hermetically-sealed construction according to claim 2, it is characterized in that, the bottom of described groove (4) is provided with multiple first bolts hole (5) for connecting described sealing gasket (3), described sealing gasket (3) is provided with multiple second bolts hole (14) corresponding with described multiple first bolt hole (5).
5. hermetically-sealed construction according to claim 4, it is characterized in that, described sealing gasket (3) comprises flange seal portion (31), described flange seal portion (31) is arranged between the end face of described flange (2) and described tube sheet (1), ringwise, described at least partly the second bolt hole (14) in described multiple second bolt hole (14) is arranged on described flange seal portion (31) described flange seal portion (31).
6. hermetically-sealed construction according to claim 5, is characterized in that, described at least part of second bolt hole (14) is evenly arranged along the circumference of described flange seal portion (31).
7. hermetically-sealed construction according to claim 1, is characterized in that, described groove (4) is arranged on described tube sheet (1).
8. hermetically-sealed construction according to claim 7, is characterized in that, described flange (2) is provided with pass partition (6), and described sealing gasket (3) comprising:
Flange seal portion (31), is arranged between the end face of described flange (2) and described tube sheet (1);
Pass partition sealing (32), is arranged between described pass partition (6) and described tube sheet (1).
9. hermetically-sealed construction according to claim 8, is characterized in that, described flange seal portion (31) and described pass partition sealing (32) are wholely set.
10. hermetically-sealed construction according to claim 1, is characterized in that, the thickness of described sealing gasket (3) is greater than the degree of depth of described groove (4).
CN201520083883.7U 2015-02-05 2015-02-05 Sealing structure of shell-and-tube heat exchanger Expired - Lifetime CN204757795U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504856A (en) * 2017-08-16 2017-12-22 珠海格力电器股份有限公司 Sealing guide pad for heat exchanger tube box and heat exchanger tube box
CN107726913A (en) * 2017-10-31 2018-02-23 珠海格力电器股份有限公司 Tube sheet, shell-and-tube heat exchanger and air conditioner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504856A (en) * 2017-08-16 2017-12-22 珠海格力电器股份有限公司 Sealing guide pad for heat exchanger tube box and heat exchanger tube box
CN107726913A (en) * 2017-10-31 2018-02-23 珠海格力电器股份有限公司 Tube sheet, shell-and-tube heat exchanger and air conditioner

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