CN204756457U - Ocean hose monitoring devices on throne - Google Patents
Ocean hose monitoring devices on throne Download PDFInfo
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- CN204756457U CN204756457U CN201520446308.9U CN201520446308U CN204756457U CN 204756457 U CN204756457 U CN 204756457U CN 201520446308 U CN201520446308 U CN 201520446308U CN 204756457 U CN204756457 U CN 204756457U
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Abstract
本实用新型涉及一种海洋软管在位监测装置,包括旁通软管、海管平管段、三通、弯头,通过在平台下层甲板上的海管登/离台端管线旁接入与钢管并行的旁通软管,由于旁通软管与海底平管二者的内部介质相同,通过对旁通软管的在线监测,可以推测海底平管的在位状况,对可能发生的风险做出预警,变被动维修为主动事先预防;通过接入旁通软管,避免了监测作业对平台生产流程与原油工艺管线的影响及因监测造成的停输;通过在旁通软管上安装传感器和取样点,实现对软管环形域状态监测,避免了环形域监测必须依赖挠性立管与挠性平管环形域导通的情况,更符合挠性平管与钢质立管组合的现状;在不带压的情况下进行监测作业,提高了作业的安全性。
The utility model relates to a marine hose in-position monitoring device, which includes a bypass hose, a flat pipe section of the marine pipe, a tee, and an elbow, and is connected to the steel pipe through the sea pipe boarding/leaving end pipeline on the lower deck of the platform. Parallel bypass hoses, since the internal media of the bypass hoses and the flat submarine pipes are the same, through the online monitoring of the bypass hoses, it is possible to speculate on the status of the flat pipes on the seabed, and make predictions about possible risks. Early warning, changing passive maintenance into active prevention in advance; by connecting bypass hoses, the impact of monitoring operations on the platform’s production process and crude oil process pipelines and the shutdown caused by monitoring are avoided; by installing sensors and The sampling point realizes the state monitoring of the hose ring area, avoiding the situation that the ring area monitoring must rely on the conduction between the flexible riser and the flexible flat pipe ring area, which is more in line with the current situation of the combination of the flexible flat pipe and the steel riser; The monitoring operation is carried out without pressure, which improves the safety of the operation.
Description
技术领域 technical field
本实用新型涉及一种管线在位监测装置,特别是关于一种海洋软管的在位监测装置。 The utility model relates to an in-position monitoring device for pipelines, in particular to an in-position monitoring device for marine hoses.
背景技术 Background technique
目前国内对海底软管水下部分的在位监测属于一个盲区,只能套用钢管的监测技术,通过在海上采油平台上的海管出发端和接收端安装挂片对介质的腐蚀/结垢性能进行检测,但由于软管特殊的多层复合结构,挂片只能在一定程度上反映软管与介质直接接触的金属材料当时的状态;对软管整体结构完整性的监测只能依赖于打压、通智能球等方式,在进行监测时均需要管线停输并进行带压操作,而且这种监测技术无法实现对软管环形域的监测。 At present, the domestic on-site monitoring of the underwater part of the submarine hose is a blind spot, and the monitoring technology of the steel pipe can only be applied, and the corrosion/fouling performance of the medium is installed on the starting and receiving ends of the sea pipe on the offshore oil production platform. However, due to the special multi-layer composite structure of the hose, the coupon can only reflect to a certain extent the state of the metal material that the hose is in direct contact with the medium at that time; the monitoring of the overall structural integrity of the hose can only rely on pressure , through smart balls, etc., the pipeline needs to be stopped and operated under pressure during monitoring, and this monitoring technology cannot realize the monitoring of the hose ring area.
实用新型内容 Utility model content
本实用新型的主要目的在于克服现有技术存在的缺点,而提供一种海洋软管在位监测装置,通过在平台下层甲板上的海管登/离台端管线旁接入与钢管并行的旁通软管,由于旁通软管与海底平管二者的内部介质相同,通过对旁通软管的在线监测,可以推测海底平管的在位状况,对可能发生的风险做出预警,变被动维修为主动事先预防;通过接入旁通软管,避免了监测作业对平台生产流程与原油工艺管线的影响及因监测造成的停输;通过在旁通软管上安装传感器和取样点,实现对软管环形域状态监测,避免了环形域监测必须依赖挠性立管与挠性平管环形域导通的情况,更符合挠性平管与钢质立管组合的现状;在不带压的情况下进行监测作业,提高了作业的安全性。 The main purpose of the utility model is to overcome the shortcomings of the prior art, and to provide a marine hose in-position monitoring device, which is connected to a bypass parallel to the steel pipe at the side of the marine pipe boarding/leaving end pipeline on the lower deck of the platform. Hose, since the internal media of the bypass hose and the submarine flat pipe are the same, through the online monitoring of the bypass hose, it is possible to speculate on the status of the submarine flat pipe, give early warning of possible risks, and become passive The maintenance is proactive and preventive; by connecting the bypass hose, the impact of the monitoring operation on the production process of the platform and the crude oil process pipeline and the shutdown caused by monitoring are avoided; by installing sensors and sampling points on the bypass hose, the For the condition monitoring of the annular area of the hose, it avoids the situation that the monitoring of the annular area must rely on the conduction between the flexible riser and the flexible flat pipe annular area, which is more in line with the current situation of the combination of the flexible flat pipe and the steel riser; Under the condition of monitoring operation, the safety of operation is improved.
本实用新型的目的是由以下技术方案实现的: The purpose of this utility model is achieved by the following technical solutions:
海洋软管在位监测装置,包括旁通软管、海管平管段、三通、弯头、阀门、显示器,其特征在于所述海管平管段入口端和出口端分别固定有一个所述三通,所述三通的支路接口分别通过钢管与所述弯头连接,在两个所述弯头之间接入所述旁通软管,所述旁通软管入口端和出口端分别与软管接头Ⅰ、软管接头Ⅱ连接,所述旁通软管的内压密封层内部设置有老化挂片,所述旁通软管的铠装层中埋设温度传感器、压力传感器,所述软管接头Ⅱ内部设置有气体浓度传感器、传输导线出口导管,所述软管接头Ⅱ外部设置有环形域介质分析口,所述温度传感器、压力传感器、气体浓度传感器通过传输导线与所述显示器相连。 The marine hose in-position monitoring device includes a bypass hose, a flat pipe section of the sea pipe, a tee, an elbow, a valve, and a display, and is characterized in that the inlet and outlet ends of the flat pipe section of the sea pipe are respectively fixed with one of the three The branch interfaces of the tee are respectively connected to the elbows through steel pipes, and the bypass hose is connected between the two elbows, and the inlet and outlet ends of the bypass hose are respectively connected to the Hose joint I and hose joint II are connected, the internal pressure sealing layer of the bypass hose is provided with aging coupons, temperature sensors and pressure sensors are embedded in the armor layer of the bypass hose, and the soft A gas concentration sensor and a transmission wire outlet conduit are arranged inside the pipe joint II, and an annular area medium analysis port is arranged outside the hose joint II, and the temperature sensor, pressure sensor, and gas concentration sensor are connected to the display through a transmission wire.
所述阀门为二通阀门或三通阀门,如采用所述二通阀门,需在所述海管平管段与所述三通之间、所述旁通软管与所述三通的支路接口之间分别设置一对所述二通阀门;如采用所述三通阀门,需在两个所述三通的交汇口处分别设置一个所述三通阀门。 The valve is a two-way valve or a three-way valve. If the two-way valve is used, it needs to be connected between the flat pipe section of the sea pipe and the three-way, and between the bypass hose and the branch of the three-way. A pair of said two-way valves are respectively arranged between the interfaces; if said three-way valves are used, one said three-way valve shall be respectively arranged at the intersection of two said three-way valves.
所述软管接头Ⅰ的颈缩部位设置有内部介质分析口,所述软管接头Ⅱ的颈缩部位设置有超声波测厚点、腐蚀探针基座。 The necked part of the hose joint I is provided with an internal medium analysis port, and the necked part of the hose joint II is provided with an ultrasonic thickness measuring point and a corrosion probe base.
本实用新型的有益效果:本实用新型由于采用上述技术方案,通过在平台下层甲板上的海管登/离台端管线旁接入与钢管并行的旁通软管,由于旁通软管与海底平管二者的内部介质相同,通过对旁通软管的在线监测,可以推测海底平管的在位状况,对可能发生的风险做出预警,变被动维修为主动事先预防;通过接入旁通软管,避免了监测作业对平台生产流程与原油工艺管线的影响及因监测造成的停输;通过在旁通软管上安装传感器和取样点,实现对软管环形域状态监测,避免了环形域监测必须依赖挠性立管与挠性平管环形域导通的情况,更符合挠性平管与钢质立管组合的现状;在不带压的情况下进行监测作业,提高了作业的安全性。 Beneficial effects of the utility model: the utility model adopts the above-mentioned technical scheme, and the bypass hose parallel to the steel pipe is connected to the side of the sea pipe boarding/leaving platform end pipeline on the lower deck of the platform. Although the internal media of the two are the same, through the online monitoring of the bypass hose, it is possible to infer the status of the flat submarine pipe, give an early warning of possible risks, and change passive maintenance into active prevention in advance; by connecting the bypass hose The flexible hose avoids the influence of the monitoring operation on the production process of the platform and the crude oil process pipeline and the stoppage caused by monitoring; by installing sensors and sampling points on the bypass hose, the state monitoring of the annular area of the hose is realized, and the annular area of the hose is avoided. The field monitoring must rely on the conduction of the flexible riser and the flexible flat pipe annular region, which is more in line with the current situation of the combination of the flexible flat pipe and the steel riser; the monitoring operation is carried out without pressure, which improves the operating efficiency. safety.
下面结合附图和实施例对本实用新型做进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
附图说明: Description of drawings:
图1是本实用新型海洋软管在位监测装置的示意图; Fig. 1 is a schematic diagram of the marine hose in-position monitoring device of the present invention;
图2是本实用新型的温度压力传感器示意图; Fig. 2 is a schematic diagram of a temperature and pressure sensor of the present invention;
图3是本实用新型的气体传感器示意图; Fig. 3 is a schematic diagram of a gas sensor of the present invention;
图4是本实用新型的老化挂片示意图。 Fig. 4 is a schematic diagram of an aging coupon of the present invention.
图中主要标号说明: Explanation of main symbols in the figure:
1—三通;2—法兰;3—二通阀门;4—海管平管段;5—钢管;6—弯头;7—内部介质分析口;8—软管接头Ⅰ;9—软管接头Ⅱ;10—旁通软管;11—老化挂片;12—传感器信号传输导线;13—温度传感器;14—压力传感器;15—超声测厚点位;16—环形域介质分析口;17—气体浓度传感器;18—信号传输导线出口导管;19—腐蚀探针基座;20—显示器;21—内压密封层;22—铠装层;23—外包覆层。 1—tee; 2—flange; 3—two-way valve; 4—flat pipe section of sea pipe; 5—steel pipe; 6—elbow; 7—internal medium analysis port; 8—hose connector Ⅰ; 9—hose Joint II; 10—bypass hose; 11—aging coupon; 12—sensor signal transmission wire; 13—temperature sensor; 14—pressure sensor; 15—ultrasonic thickness measurement point; 16—annular medium analysis port; 17 —gas concentration sensor; 18—signal transmission wire outlet conduit; 19—corrosion probe base; 20—display; 21—internal pressure sealing layer; 22—armouring layer; 23—outer cladding layer.
具体实施方式 Detailed ways
下面结合附图和实例,对本实用新型进行详细的描述。 Below in conjunction with accompanying drawing and example, the utility model is described in detail.
如图1-4所示,本实用新型的海洋软管在位监测装置包括旁通软管10、海管平管段4、三通1、弯头6、二通阀门3,海管平管段4入口端和出口端分别通过法兰2连接有一个三通1,海管平管段4与三通1之间、旁通软管10与三通1之间分别设置有一对二通阀门3,三通1支路接口分别通过钢管5与弯头6接,在两个弯头6之间接入所旁通软管10,旁通软管10入口端和出口端分别与软管接头Ⅰ8、软管接头Ⅱ9连接,旁通软管10的内压密封层21内部安装老化挂片11,旁通软管10的铠装层22中埋设温度传感器13、压力传感器14,软管接头Ⅱ9内部安装气体浓度传感器17、传输导线出口导管18,软管接头Ⅱ9外部安装环形域介质分析口16,温度传感器13、压力传感器14、气体浓度传感器17的传输导线从传输导线出口导管18引出,与控制间的显示器20相连。 As shown in Figures 1-4, the marine hose in-position monitoring device of the present invention includes a bypass hose 10, a flat pipe section 4 of the sea pipe, a tee 1, an elbow 6, a two-way valve 3, and a flat pipe section 4 of the sea pipe. The inlet end and the outlet end are respectively connected with a tee 1 through the flange 2, and a pair of two-way valves 3 and three-way valves 3 are respectively arranged between the flat pipe section 4 of the sea pipe and the tee 1, and between the bypass hose 10 and the tee 1. The branch interface of Tong 1 is respectively connected to the elbow 6 through the steel pipe 5, and the bypass hose 10 is connected between the two elbows 6. Ⅱ9 connection, the internal pressure sealing layer 21 of the bypass hose 10 is equipped with an aging coupon 11, and the armor layer 22 of the bypass hose 10 is embedded with a temperature sensor 13 and a pressure sensor 14, and a gas concentration sensor is installed inside the hose joint Ⅱ9 17. The transmission wire outlet conduit 18, the hose joint II9 is externally installed with an annular area medium analysis port 16, the transmission wires of the temperature sensor 13, the pressure sensor 14, and the gas concentration sensor 17 are drawn out from the transmission wire outlet conduit 18, and are connected to the display 20 in the control room connected.
软管接头Ⅰ8的颈缩部位设置有内部介质分析口7,软管接头Ⅱ9的颈缩部位设置有超声波测厚点15、腐蚀探针基座19,通过超声波测厚点15对2个软管接头的内腐蚀进行监测。 The necking part of the hose joint I8 is provided with an internal medium analysis port 7, and the necking part of the hose joint II9 is provided with an ultrasonic thickness measuring point 15 and a corrosion probe base 19, through which the ultrasonic thickness measuring point 15 is used for the two hoses The internal corrosion of joints is monitored.
本实施例中,旁通软管10的铠装层22位于旁通软管10的内压密封层21与外包覆层23之间。 In this embodiment, the armor layer 22 of the bypass hose 10 is located between the internal pressure sealing layer 21 and the outer cladding layer 23 of the bypass hose 10 .
本实用新型进行在位监测时,关闭海管平管段4两端的二通阀门3,打开旁通软管10两端的二通阀门3,使介质在旁通软管10内流通,显示器20实时读取温度传感器13、压力传感器14、气体浓度传感器17的数据,温度传感器13、压力传感器14、气体浓度传感器17实现了在位监测,通过温度传感器13传输的数据可以分析铠装层22外部中间包覆层的老化情况,通过压力传感器14、气体浓度传感器17传输的数据可以分析铠装层22的开裂和腐蚀情况,通过内部介质分析口7对旁通软管10内部介质进行检测,通过环形域介质分析口16对旁通软管10环形域介质组分进行检测。 When the utility model performs on-site monitoring, the two-way valve 3 at both ends of the flat pipe section 4 of the sea pipe is closed, and the two-way valve 3 at both ends of the bypass hose 10 is opened, so that the medium circulates in the bypass hose 10, and the display 20 reads in real time Get the data of temperature sensor 13, pressure sensor 14, gas concentration sensor 17, temperature sensor 13, pressure sensor 14, gas concentration sensor 17 have realized on-site monitoring, the data transmitted by temperature sensor 13 can analyze armor layer 22 external tundish The aging of the cladding, the cracking and corrosion of the armor layer 22 can be analyzed through the data transmitted by the pressure sensor 14 and the gas concentration sensor 17, the internal medium of the bypass hose 10 is detected through the internal medium analysis port 7, and the The medium analysis port 16 detects the medium components in the annular area of the bypass hose 10 .
当进行软管金属骨架层腐蚀和内压密封层21老化情况检测时,打开海管平管段4两端的二通阀门3,关闭旁通软管10两端的二通阀门3,使介质在海管平管段4流通,排出旁通软管10内压力后,通过不停产不带压操作,取出腐蚀探针基座19中的腐蚀挂片及内压密封层21内部的老化挂片11,通过对挂片的检测,进而了解旁通软管10的金属骨架层腐蚀和内压密封层21老化的情况。 When detecting the corrosion of the metal skeleton layer of the hose and the aging of the internal pressure sealing layer 21, open the two-way valve 3 at both ends of the flat pipe section 4 of the sea pipe, and close the two-way valve 3 at both ends of the bypass hose 10 to allow the medium to flow through the sea pipe. After the flat pipe section 4 is in circulation and the internal pressure of the bypass hose 10 is discharged, the corrosion coupons in the corrosion probe base 19 and the aging coupons 11 inside the internal pressure sealing layer 21 are taken out by non-stop production and no pressure operation. The detection of the coupon can further understand the corrosion of the metal skeleton layer of the bypass hose 10 and the aging of the internal pressure sealing layer 21 .
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
Claims (3)
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| CN201520446308.9U CN204756457U (en) | 2015-06-26 | 2015-06-26 | Ocean hose monitoring devices on throne |
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| CN201520446308.9U CN204756457U (en) | 2015-06-26 | 2015-06-26 | Ocean hose monitoring devices on throne |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108561757A (en) * | 2018-03-19 | 2018-09-21 | 创尔特热能科技(中山)有限公司 | Parameter setting method of gas leakage detection device |
| CN111022771A (en) * | 2019-12-11 | 2020-04-17 | 陈小风 | Petroleum and natural gas conveying pipeline convenient to install |
| CN116858666A (en) * | 2023-06-25 | 2023-10-10 | 中海油(天津)管道工程技术有限公司 | Method for evaluating service life of internal pressure sealing layer of composite hose based on actual working condition |
-
2015
- 2015-06-26 CN CN201520446308.9U patent/CN204756457U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108561757A (en) * | 2018-03-19 | 2018-09-21 | 创尔特热能科技(中山)有限公司 | Parameter setting method of gas leakage detection device |
| CN111022771A (en) * | 2019-12-11 | 2020-04-17 | 陈小风 | Petroleum and natural gas conveying pipeline convenient to install |
| CN116858666A (en) * | 2023-06-25 | 2023-10-10 | 中海油(天津)管道工程技术有限公司 | Method for evaluating service life of internal pressure sealing layer of composite hose based on actual working condition |
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Effective date of registration: 20190528 Address after: 251900 Binzhou Port West Port Economic Park, Wudi County, Binzhou City, Shandong Province Patentee after: WUDI HAIZHONG FLEXIBLE PIPE MANUFACTURING CO.,LTD. Address before: 300384 Six Floors, Block E, Nanda Science Park, No. 1 Gonghua Road, Huayuan Industrial Park, Nankai District, Tianjin Co-patentee before: WUDI HAIZHONG FLEXIBLE PIPE MANUFACTURING CO.,LTD. Patentee before: NEPTUNE OFFSHORE ENGINEERING DEVELOPMENT Co.,Ltd. |
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