CN204754953U - Railway tunnel stock platform truck and drilling device thereof - Google Patents
Railway tunnel stock platform truck and drilling device thereof Download PDFInfo
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- CN204754953U CN204754953U CN201520265616.1U CN201520265616U CN204754953U CN 204754953 U CN204754953 U CN 204754953U CN 201520265616 U CN201520265616 U CN 201520265616U CN 204754953 U CN204754953 U CN 204754953U
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Abstract
本实用新型公开了一种铁路隧道锚杆台车及其打钻装置,所述打钻装置包括安装在第一安装座上的升降平台,安装在升降平台上的第二安装座,安装在第二安装座上可转动的钻臂机构,以及安装在钻臂机构上的可转动的打钻机构。本实用新型可以提高锚杆施工效率和质量,保障工人作业安全。具有所述打钻装置的铁路隧道锚杆台车,可实现专业化、机械化施工,提高工作效率及施工质量。
The utility model discloses a railway tunnel bolt trolley and its drilling device. The drilling device includes a lifting platform installed on a first mounting seat, a second mounting seat mounted on the lifting platform, and a second mounting seat installed on the Two rotatable drill arm mechanisms on the mounting base, and rotatable drilling mechanisms installed on the drill arm mechanisms. The utility model can improve the construction efficiency and quality of the bolt and ensure the safety of workers. The railway tunnel bolt trolley provided with the drilling device can realize specialized and mechanized construction, and improve work efficiency and construction quality.
Description
技术领域technical field
本实用新型涉及铁路隧道锚杆施工领域,特别是涉及一种铁路隧道锚杆台车及其打钻装置。The utility model relates to the field of railway tunnel bolt construction, in particular to a railway tunnel bolt trolley and a drilling device thereof.
背景技术Background technique
我国目前铁路隧道锚杆施工采用风动凿岩机成孔,锚杆钻孔时人站在简易台架上施钻,按照设计间距布孔,成孔后采用高压风清孔。At present, my country's railway tunnel bolt construction uses pneumatic rock drills to form holes. When drilling bolts, people stand on a simple platform to drill, and the holes are arranged according to the designed spacing. After the holes are formed, high-pressure air is used to clean the holes.
目前铁路隧道锚杆施工机械化程度低,工人劳动强度大,施工效率低,质量无法保证,工人在简易台架上施钻安全无法保障,因此研发一种专业化、机械化的隧道锚杆台车及其打钻机构有一定的现实意义。At present, the degree of mechanization of railway tunnel bolt construction is low, the labor intensity of workers is high, the construction efficiency is low, the quality cannot be guaranteed, and the safety of workers drilling on simple platforms cannot be guaranteed. Therefore, a professional and mechanized tunnel bolt trolley and Its drilling mechanism has certain practical significance.
实用新型内容Utility model content
本实用新型的一个目的是提供一种铁路隧道锚杆台车的打钻装置,使其机械化、专业化程度高,从而克服现有的锚杆钻孔机械化程度低、施工效率低、劳动强度大,且质量无法保证的不足。One purpose of this utility model is to provide a drilling device for a railway tunnel bolt trolley, which has a high degree of mechanization and specialization, thereby overcoming the low degree of mechanization, low construction efficiency and high labor intensity of the existing bolt drilling , and the quality cannot be guaranteed.
本实用新型的另一个目的是提供具有上述打钻装置的铁路隧道锚杆台车。Another object of the present utility model is to provide a railway tunnel bolt trolley with the above-mentioned drilling device.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种铁路隧道锚杆台车的打钻装置,包括安装在第一安装座上的升降平台,安装在升降平台上的第二安装座,安装在第二安装座上可转动的钻臂机构,以及安装在钻臂机构上的可转动的打钻机构。A drilling device for a railway tunnel bolt trolley, comprising a lifting platform mounted on a first mounting base, a second mounting base mounted on the lifting platform, and a rotatable drilling arm mechanism mounted on the second mounting base, And a rotatable drilling mechanism installed on the drilling arm mechanism.
进一步地,所述升降平台通过一组四连杆机构安装在第一安装座上。Further, the lifting platform is installed on the first installation base through a set of four-bar linkage mechanism.
进一步地,所述升降平台下方固定有爬梯。Further, a ladder is fixed below the lifting platform.
进一步地,所述第二安装座通过回转式减速器安装在升降平台上。Further, the second installation seat is installed on the lifting platform through a rotary reducer.
进一步地,所述升降平台上安装有左右两个钻臂机构,每个钻臂机构可转动180度。Further, two left and right drill arm mechanisms are installed on the lifting platform, and each drill arm mechanism can rotate 180 degrees.
进一步地,所述钻臂机构包括摆动臂、与摆动臂连接的伸缩臂,所述摆动臂以及伸缩臂分别通过安装在第二安装座上的油缸驱动动作。Further, the drilling arm mechanism includes a swing arm and a telescopic arm connected to the swing arm, and the swing arm and the telescopic arm are respectively driven by an oil cylinder installed on the second mounting base.
进一步地,所述打钻机构通过摆动油缸安装在所述钻臂机构上。Further, the drilling mechanism is installed on the drilling arm mechanism through a swing cylinder.
进一步地,所述打钻机构包括导轨结构、一级推进油缸、二级推进油缸以及液压马达;所述导轨结构包括前、后端板,固定在前、后端板之间的上、下两层导轨;所述下层导轨上套装有耐磨滑套,后端板后方设有与耐磨滑套固定连接的滑移底板;所述一级推进油缸连接在滑移底板和前端板之间,所述二级推进油缸的活塞杆固定在后端板上,二级推进油缸的活塞筒上前、后各设有一个导向轮,所述导向轮上套有闭合的链条,所述链条底端固定在导轨结构上;所述液压马达通过打钻底座固定在链条顶端。Further, the drilling mechanism includes a guide rail structure, a primary propulsion cylinder, a secondary propulsion cylinder and a hydraulic motor; the guide rail structure includes front and rear end plates, and the upper and lower two layer guide rail; the lower guide rail is fitted with a wear-resistant sliding sleeve, and the rear end plate is provided with a sliding bottom plate fixedly connected with the wear-resistant sliding sleeve; the first-stage propulsion cylinder is connected between the sliding bottom plate and the front end plate, The piston rod of the two-stage propulsion cylinder is fixed on the rear end plate, and the piston cylinder of the two-stage propulsion cylinder is provided with a guide wheel at the front and rear respectively, and a closed chain is set on the guide wheel, and the bottom end of the chain It is fixed on the guide rail structure; the hydraulic motor is fixed on the top of the chain by drilling the base.
一种铁路隧道锚杆台车,具有所述的打钻装置。A bolt trolley for a railway tunnel is provided with the drilling device.
由于采用上述技术方案,本实用新型至少具有以下优点:Owing to adopting above-mentioned technical scheme, the utility model has the following advantages at least:
1、本实用新型提供的一种铁路隧道锚杆台车的打钻装置,应用于铁路隧道锚杆作业,可实现专业化、机械化施工,大大提高工作效率及施工质量,减员增效明显,且工人安全有保障。1. The drilling device of a railway tunnel bolt trolley provided by the utility model is applied to the railway tunnel bolt operation, which can realize professional and mechanized construction, greatly improve work efficiency and construction quality, and significantly reduce staff and increase efficiency, and Workers are safe and secure.
2、打钻装置采用全液压控制,结构简单,全部动作都通过采用液压油缸、液压马达、摆动油缸等实现,设计维护简便。2. The drilling device adopts full hydraulic control and has a simple structure. All actions are realized by using hydraulic cylinders, hydraulic motors, swing cylinders, etc., and the design and maintenance are simple.
3、采用四连杆机构,刚性好,稳定性好,生产制造简便。升降平台可随连杆一块升降,并且始终保持水平,方便工人施工作业。3. Four-bar linkage mechanism is adopted, which has good rigidity, good stability, and easy manufacturing. The lifting platform can be raised and lowered together with the connecting rod, and it is always kept level, which is convenient for workers to operate.
4、通过设置回转式减速器,使两个钻臂可以180°角度调整,施工灵活、范围大。4. By setting the rotary speed reducer, the two drilling arms can be adjusted at an angle of 180°, and the construction is flexible and the scope is large.
5、钻臂机构设计有摆动臂和伸缩臂,可实现高度和位置的二次调整。5. The drilling arm mechanism is designed with a swing arm and a telescopic arm, which can realize the secondary adjustment of height and position.
6、打钻机构安装在摆动油缸上,可实现180°角度调整,方便施工作业。6. The drilling mechanism is installed on the swing oil cylinder, which can realize 180° angle adjustment, which is convenient for construction work.
7、打钻机构采用圆柱形导轨二级推进,采用链轮链条倍速机构,液压马达打钻,安全可靠。7. The drilling mechanism adopts the secondary propulsion of the cylindrical guide rail, adopts the sprocket chain double-speed mechanism, and the hydraulic motor drills, which is safe and reliable.
附图说明Description of drawings
上述仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,以下结合附图与具体实施方式对本实用新型作进一步的详细说明。The above is only an overview of the technical solution of the utility model. In order to better understand the technical means of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本实用新型的铁路隧道锚杆台车的打钻装置收缩状态主视图。Fig. 1 is the front view of the contracted state of the drilling device of the railway tunnel bolt trolley of the present utility model.
图2是本实用新型的铁路隧道锚杆台车的打钻装置收缩状态俯视图。Fig. 2 is a plan view of the contracted state of the drilling device of the railway tunnel bolt trolley of the present invention.
图3是本实用新型的铁路隧道锚杆台车的打钻装置收缩状态左视图。Fig. 3 is a left side view of the contracted state of the drilling device of the railway tunnel bolt trolley of the present invention.
图4是本实用新型的铁路隧道锚杆台车的打钻装置位置调整状态一示意图。Fig. 4 is a schematic diagram of the position adjustment state of the drilling device of the railway tunnel bolt trolley of the present invention.
图5是本实用新型的铁路隧道锚杆台车的打钻装置两臂展开状态示意图。Fig. 5 is a schematic diagram of the unfolded state of the two arms of the drilling device of the railway tunnel bolt trolley of the present invention.
图6是本实用新型的铁路隧道锚杆台车的打钻装置位置调整状态二示意图。Fig. 6 is a schematic diagram of the position adjustment state 2 of the drilling device of the railway tunnel bolt trolley of the present invention.
图7是打钻机构的结构示意图。Fig. 7 is a structural schematic diagram of the drilling mechanism.
具体实施方式Detailed ways
本实用新型提供一种铁路隧道锚杆台车及其打钻装置,请参阅图1、2、3所示,所述打钻装置包括安装在第一安装座4上的升降平台14,安装在升降平台14上的第二安装座12,安装在第二安装座12上可转动的钻臂机构,以及安装在钻臂机构上的可转动的打钻机构8。The utility model provides a railway tunnel bolt trolley and its drilling device, please refer to Figures 1, 2 and 3, the drilling device includes a lifting platform 14 installed on the first mount The second mounting seat 12 on the lifting platform 14, the rotatable drilling arm mechanism installed on the second mounting seat 12, and the rotatable drilling mechanism 8 installed on the drilling arm mechanism.
请配合图4所示,所述升降平台14通过一组四连杆机构2安装在第一安装座4上,第一安装座4可安装在移动平台上,方便打钻装置移动施工。四连杆机构2通过连杆油缸3的伸缩实现连杆高度的升降,升降平台14随着连杆位置变化实现高度调节,同时保持升降平台14水平不变,所述升降平台14下端固定有爬梯1,工作人员可以通过爬梯1至升降平台14上进行维护保养等工作。Please refer to FIG. 4 , the lifting platform 14 is installed on the first mounting base 4 through a set of four-bar linkage mechanism 2, and the first mounting base 4 can be installed on the mobile platform, so as to facilitate the mobile construction of the drilling device. The four-bar linkage mechanism 2 realizes the lifting of the height of the connecting rod through the expansion and contraction of the connecting rod cylinder 3. The height of the lifting platform 14 is adjusted with the change of the position of the connecting rod, while keeping the level of the lifting platform 14 unchanged. The lower end of the lifting platform 14 is fixed with a ladder 1. The staff can carry out maintenance and other work through the ladder 1 to the lifting platform 14.
所述第二安装座12通过回转式减速器13安装在升降平台14上,回转式减速器13通过液压马达驱动,可实现180°旋转。钻臂机构安装在第二安装座12上。优选设置左右两个钻臂机构,两个钻臂机构分别通过回转式减速器13的旋转调整钻臂角度,以适应不同的隧道工况。The second mounting base 12 is installed on the lifting platform 14 through a rotary reducer 13, and the rotary reducer 13 is driven by a hydraulic motor to realize 180° rotation. The drill arm mechanism is installed on the second mount 12 . Preferably, there are two left and right drill arm mechanisms, and the two drill arm mechanisms adjust the angle of the drill arm through the rotation of the rotary reducer 13 to adapt to different tunnel conditions.
请配合参阅图5、6所示,所述钻臂机构包括摆动臂11、与摆动臂11连接的伸缩臂5,所述摆动臂11通过安装在第二安装座12上的摆动臂油缸10驱动动作,实现摆动臂11角度调整;伸缩臂5通过安装在第二安装座12上的伸缩臂调整油缸9驱动动作,实现伸缩臂5的角度调整,摆动臂11与伸缩臂5互相配合实现打钻机构8的角度及高度调整,适应复杂的工况。其中,伸缩臂调整油缸9内置于伸缩臂5内,可实现打钻装置的收缩状态调整。Please refer to Figures 5 and 6, the drill arm mechanism includes a swing arm 11, a telescopic arm 5 connected to the swing arm 11, and the swing arm 11 is driven by a swing arm cylinder 10 installed on the second mount 12 action to realize the angle adjustment of the swing arm 11; the telescopic arm 5 is driven by the telescopic arm adjustment cylinder 9 installed on the second mount 12 to realize the angle adjustment of the telescopic arm 5, and the swing arm 11 and the telescopic arm 5 cooperate with each other to realize drilling The angle and height of the mechanism 8 are adjusted to adapt to complex working conditions. Wherein, the telescopic arm adjustment oil cylinder 9 is built in the telescopic arm 5, which can realize the contraction state adjustment of the drilling device.
所述打钻机构8通过摆动油缸7安装在伸缩臂5的端部,摆动油缸7的转动可实现打钻机构8的180°角度调整,可以从不同方向实现锚杆施工作业。The drilling mechanism 8 is installed on the end of the telescopic arm 5 through the swing cylinder 7, the rotation of the swing cylinder 7 can realize the 180° angle adjustment of the drilling mechanism 8, and the bolt construction operation can be realized from different directions.
具体而言,请配合参阅图7所示,打钻机构8利用上、下两层(每层两根)圆柱形轨道81作为一级推进和二级推进的导轨,四根圆柱形轨道81通过螺纹连接方式固定在两块钢板82上,组成一个中空支撑架,利用一级推进油缸84将中空支撑架一端与滑移底板83连接,其中,下层两根导轨分别穿过用螺钉固定在滑移底板83上的分离式耐磨铜套85,使支撑架在一级推进油缸84的驱动下在耐磨铜套85中滑移,实现一级推进的动作;二级推进油缸86活塞杆一端利用螺母固定在中空支撑架的另一个钢板82上,且二级推进油缸86活塞筒上前、后各有一个导向轮87,闭合的链条套在导向轮87上,其中链条底端固定在中空支撑架内的一固定底板80上,链条顶端则与打钻底座89固定,马达88固定于打钻底座89上,当控制液压阀驱动二级推进油缸86时,活塞杆一端固定,活塞筒移动,因链条底端固定在中空支撑架上,从而使得活塞筒带动导向轮87驱动链条形成一个“动滑轮”,实现打钻底座89移动距离是活塞筒移动距离的2倍,此链条倍速机构,可实现较大的打钻行程。利用液压阀控制液压马达88工作,配合一级二级推进,从而实现打钻工作。Specifically, please refer to shown in Figure 7, the drilling mechanism 8 utilizes the upper and lower layers (two per layer) cylindrical rails 81 as the guide rails for primary and secondary advancement, and four cylindrical rails 81 pass through The threaded connection is fixed on two steel plates 82 to form a hollow support frame, and one end of the hollow support frame is connected to the sliding bottom plate 83 by using the first-stage propulsion cylinder 84, wherein the two guide rails on the lower layer pass through and are fixed on the sliding plate with screws. The separate wear-resistant copper sleeve 85 on the base plate 83 enables the support frame to slide in the wear-resistant copper sleeve 85 under the drive of the primary propulsion cylinder 84 to realize the action of primary advancement; one end of the piston rod of the secondary propulsion cylinder 86 utilizes The nut is fixed on another steel plate 82 of the hollow support frame, and there is a guide wheel 87 on the front and rear of the two-stage propulsion cylinder 86 piston barrel, and the closed chain is sleeved on the guide wheel 87, wherein the bottom end of the chain is fixed on the hollow support. On a fixed base plate 80 in the frame, the top of the chain is fixed with the drilling base 89, and the motor 88 is fixed on the drilling base 89. When the control hydraulic valve drives the secondary propulsion oil cylinder 86, one end of the piston rod is fixed, and the piston barrel moves. Because the bottom end of the chain is fixed on the hollow support frame, the piston barrel drives the guide wheel 87 to drive the chain to form a "moving pulley", so that the moving distance of the drilling base 89 is twice the moving distance of the piston barrel. This chain double-speed mechanism can realize Larger drilling stroke. Utilize the hydraulic valve to control the work of the hydraulic motor 88, cooperate with the first-stage and second-stage propulsion, so as to realize the drilling work.
上述打钻装置中采用液压传动实现各机构动作,安全可靠,维护方便。打钻机构8旁边设有操作阀组,包括多路阀块6,用于控制该打钻装置的液压系统中的动作执行元件。The above drilling device adopts hydraulic transmission to realize the action of each mechanism, which is safe, reliable and easy to maintain. Next to the drilling mechanism 8 is an operating valve group, including a multi-way valve block 6, which is used to control the action actuators in the hydraulic system of the drilling device.
本实用新型的打钻装置工作时根据实际工况,通过连杆油缸3将升降平台14升至合适高度;通过驱动第二安装座12下的回转式减速器13,使钻臂机构的角度调整到合适位置;通过摆动臂油缸10的活塞杆伸缩实现摆动臂11角度调整,从而实现打钻机构8高度的二次调整;通过伸缩臂5的内置油缸伸缩臂调整油缸9实现伸缩动作,调整打钻机构8变化到合适的位置,如图4所示。When the drilling device of the utility model works, according to the actual working conditions, the lifting platform 14 is raised to a suitable height through the connecting rod cylinder 3; the angle of the drilling arm mechanism is adjusted by driving the rotary reducer 13 under the second mounting seat 12. to the proper position; through the expansion and contraction of the piston rod of the swing arm oil cylinder 10, the angle adjustment of the swing arm 11 is realized, thereby realizing the secondary adjustment of the height of the drilling mechanism 8; The drilling mechanism 8 changes to a suitable position, as shown in FIG. 4 .
具有所述打钻装置的铁路隧道锚杆台车,应用于铁路隧道锚杆作业,可实现专业化、机械化施工,提高工作效率及施工质量,减员增效明显,且工人安全有保障。The railway tunnel bolting trolley with the drilling device is applied to railway tunnel bolting operations, which can realize specialized and mechanized construction, improve work efficiency and construction quality, significantly reduce staff and increase efficiency, and ensure worker safety.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,本领域技术人员利用上述揭示的技术内容做出些许简单修改、等同变化或修饰,均落在本实用新型的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Those skilled in the art may use the technical content disclosed above to make some simple modifications, equivalent changes or modifications. Within the protection scope of the present utility model.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106089270A (en) * | 2016-07-27 | 2016-11-09 | 山西天巨重工机械有限公司 | A multi-functional drilling arm device with multi-angle rotation |
| CN106593298A (en) * | 2016-12-28 | 2017-04-26 | 煤炭科学研究总院南京研究所 | Coal roadway side bottom anchoring drill carriage |
| CN107671324A (en) * | 2017-11-17 | 2018-02-09 | 丁文海 | A dust-free drilling machine for broken bridge aluminum alloy doors and windows for construction engineering |
| CN109356627A (en) * | 2018-09-26 | 2019-02-19 | 山东祥德机电有限公司 | The double jumbolters of the comprehensive matrix aperture of ultra-narrow type crawler type |
| CN110094166A (en) * | 2019-05-07 | 2019-08-06 | 中国矿业大学(北京) | A kind of joint-cutting hole boring machine |
| CN110656882A (en) * | 2019-10-15 | 2020-01-07 | 中铁电气化局集团有限公司石家庄机械装备分公司 | Movable type gang drill device for railway tunnel and moving method thereof |
-
2015
- 2015-04-28 CN CN201520265616.1U patent/CN204754953U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106089270A (en) * | 2016-07-27 | 2016-11-09 | 山西天巨重工机械有限公司 | A multi-functional drilling arm device with multi-angle rotation |
| CN106089270B (en) * | 2016-07-27 | 2018-05-29 | 山西天巨重工机械有限公司 | A multi-functional drilling arm device with multi-angle rotation |
| CN106593298A (en) * | 2016-12-28 | 2017-04-26 | 煤炭科学研究总院南京研究所 | Coal roadway side bottom anchoring drill carriage |
| CN106593298B (en) * | 2016-12-28 | 2018-11-13 | 南京科工煤炭科学技术研究有限公司 | A kind of coal road side bottom anchoring drill carriage |
| CN107671324A (en) * | 2017-11-17 | 2018-02-09 | 丁文海 | A dust-free drilling machine for broken bridge aluminum alloy doors and windows for construction engineering |
| CN109356627A (en) * | 2018-09-26 | 2019-02-19 | 山东祥德机电有限公司 | The double jumbolters of the comprehensive matrix aperture of ultra-narrow type crawler type |
| CN110094166A (en) * | 2019-05-07 | 2019-08-06 | 中国矿业大学(北京) | A kind of joint-cutting hole boring machine |
| CN110094166B (en) * | 2019-05-07 | 2020-11-10 | 中国矿业大学(北京) | Joint-cutting hole drilling machine |
| CN110656882A (en) * | 2019-10-15 | 2020-01-07 | 中铁电气化局集团有限公司石家庄机械装备分公司 | Movable type gang drill device for railway tunnel and moving method thereof |
| CN110656882B (en) * | 2019-10-15 | 2024-07-26 | 中铁电气化局集团有限公司石家庄机械装备分公司 | Mobile group drilling device for railway tunnel and moving method thereof |
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Effective date of registration: 20240226 Address after: 065300 Langfang City, Hebei Province, Dachang Chao Bai River Industrial Area Patentee after: Hebei Jinglong Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 065000 Dachang Chaobaihe Industrial Zone, Langfang City, Hebei Province Patentee before: Pu Changyan Country or region before: China |
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