CN204753148U - Energy -conserving prebake oven for tentering setting machine - Google Patents
Energy -conserving prebake oven for tentering setting machine Download PDFInfo
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- 238000001035 drying Methods 0.000 claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000009423 ventilation Methods 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 14
- 238000005452 bending Methods 0.000 claims description 13
- 238000004904 shortening Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
本实用新型公开了一种节能拉幅定型机用预烘干烘箱，包括箱体，所述箱体的前后侧壁外壁面上具有通槽，箱体的前后壁面上固定有连接架，连接架上铰接有传动辊，输送带张紧在两个传动辊上，输送带的两侧固定有布铗，驱动电机的输出轴通过联轴器与其中一个传动辊的一端相连接，输送带插套在通槽中，箱体的前侧壁和后侧壁的内侧壁面上固定有上吸风装置和下吸风装置，上吸风装置和下吸风装置处于通槽的上部和下部，箱体的顶部内侧壁上固定有集风箱，集风箱的顶部通接有排风管，排风管伸出箱体的顶板。它可以安装在操作台与引导装置之间，使得织物可以先进行预烘干去掉大部分水液，从而缩短织物在后续烘干时间。
The utility model discloses a pre-drying oven for an energy-saving stenter setting machine, which comprises a box body. There are through grooves on the outer wall surfaces of the front and rear side walls of the box body, and connecting frames are fixed on the front and rear wall surfaces of the box body. The connecting frame There are transmission rollers hinged on the top, the conveyor belt is tensioned on the two transmission rollers, cloth clips are fixed on both sides of the conveyor belt, the output shaft of the drive motor is connected with one end of one of the transmission rollers through a coupling, and the conveyor belt is inserted into the sleeve In the through groove, an upper suction device and a lower suction device are fixed on the inner side walls of the front side wall and the rear side wall of the box, and the upper and lower suction devices are located at the upper and lower parts of the through groove. An air collection box is fixed on the inner side wall of the top of the box, and the top of the air collection box is connected with an exhaust pipe, and the exhaust pipe extends out of the top plate of the box body. It can be installed between the operating table and the guide device, so that the fabric can be pre-dried to remove most of the water, thereby shortening the subsequent drying time of the fabric.
Description
技术领域：Technical field:
本实用新型涉及拉幅定型机技术领域，更具体的说涉及一种节能拉幅定型机用预烘干烘箱。The utility model relates to the technical field of a stenter setting machine, in particular to a pre-drying oven for an energy-saving stenter setting machine.
背景技术：Background technique:
拉幅定型机是现有布料加工的重要加工设备，定型过程中，织物进入定型机前织物的湿含量在70％-80％，因而所需的烘房数量较多，烘燥定型流程较长，能耗严重，具体表现在定型过程所排出的大量高温蒸汽和废气温度高达160-180℃，每小时耗费的热量可达40-50×104Kcal。同时，排出的废气普遍存在处理效率不高等问题，对周围居民的正常生活和身体健康造成较大影响。The stenter setting machine is an important processing equipment for the existing fabric processing. During the setting process, the moisture content of the fabric before entering the setting machine is 70%-80%, so the number of drying rooms required is large, and the drying and setting process is relatively long. , serious energy consumption, specifically manifested in the temperature of a large amount of high-temperature steam and exhaust gas discharged during the setting process is as high as 160-180°C, and the heat consumed per hour can reach 40-50×10 4 Kcal. At the same time, the exhaust gas generally has problems such as low treatment efficiency, which has a great impact on the normal life and health of surrounding residents.
同时，现有的烘箱中其前部的烘箱由于烘干湿气较多，两个通槽会有含有大量的湿气的热气漏出，而热气中具有各种有害气体容易影响环境，影响人体健康，因此需要减少热气漏出。At the same time, because the oven at the front of the existing oven has a lot of drying moisture, hot air containing a large amount of moisture will leak out of the two through slots, and various harmful gases in the hot air will easily affect the environment and human health. , so it is necessary to reduce hot gas leakage.
实用新型内容：Utility model content:
本实用新型实用新型的目的就是针对现有技术之不足，而提供一种节能拉幅定型机用预烘干烘箱，它可以安装在操作台与引导装置之间，使得织物可以先进行预烘干去掉大部分水液，从而缩短织物在后续烘干时间，从而可以减少后续烘箱的个数和烘干行程，降低了定型机的制造成本，同时，其具有的预烘干烘箱具有上吸风装置和下吸风装置保证箱体中的热气不会泄漏，具有节能环保的效果。The purpose of this utility model is to provide a pre-drying oven for an energy-saving stenter setting machine for the deficiencies of the prior art, which can be installed between the operating table and the guiding device, so that the fabric can be pre-dried first Remove most of the water, thereby shortening the subsequent drying time of the fabric, thereby reducing the number of subsequent ovens and drying strokes, and reducing the manufacturing cost of the setting machine. At the same time, the pre-drying oven has an upper suction device And the lower suction device ensures that the hot air in the box will not leak, which has the effect of energy saving and environmental protection.
本实用新型的技术解决措施如下：The technical solutions of the present utility model are as follows:
一种节能拉幅定型机用预烘干烘箱，包括箱体，所述箱体的前后侧壁外壁面上具有通槽，箱体的前后壁面上固定有连接架，连接架上铰接有传动辊，输送带张紧在两个传动辊上，输送带的两侧固定有布铗，驱动电机的输出轴通过联轴器与其中一个传动辊的一端相连接，输送带插套在通槽中，箱体的前侧壁和后侧壁的内侧壁面上固定有上吸风装置和下吸风装置，上吸风装置和下吸风装置处于通槽的上部和下部，箱体的顶部内侧壁上固定有集风箱，集风箱的顶部通接有排风管，排风管伸出箱体的顶板，箱体的顶板上固定有排风离心风机，排风离心风机的进风端与排风管相通，排风离心风机的出风端通接上连接管，上连接管通接后方的烘箱的总排气管，上吸风装置和下吸风装置的出风端通接集风箱的上通风管和下通风管。A pre-drying oven for an energy-saving stenter setting machine, comprising a box body, the front and rear side walls of the box body are provided with through grooves on the outer wall surface, the front and rear wall surfaces of the box body are fixed with connecting frames, and the connecting frames are hinged with drive rollers , the conveyor belt is tensioned on two transmission rollers, cloth clips are fixed on both sides of the conveyor belt, the output shaft of the drive motor is connected with one end of one of the transmission rollers through a coupling, and the conveyor belt is inserted into the through groove, An upper suction device and a lower suction device are fixed on the inner side walls of the front side wall and the rear side wall of the box body. An air collection box is fixed, and the top of the air collection box is connected with an exhaust pipe. The exhaust pipe protrudes from the top plate of the box. In the same way, the air outlet end of the exhaust centrifugal fan is connected to the upper connecting pipe, the upper connecting pipe is connected to the total exhaust pipe of the oven at the rear, and the air outlet ends of the upper suction device and the lower suction device are connected to the upper ventilation of the air collecting box. pipe and downpipe.
所述上吸风装置包括上吸风管体，上吸风管体焊接固定在箱体的前侧壁或后侧壁的内侧壁上，上吸风管体的底面上具有多个吸风通孔，上吸风管体的上端通接上通风管，上通风管通接集风箱。The upper suction device includes an upper suction pipe body, which is welded and fixed on the inner side wall of the front side wall or the rear side wall of the box body, and has a plurality of suction vents on the bottom surface of the upper suction pipe body. hole, the upper end of the upper suction pipe body is connected to the upper ventilation pipe, and the upper ventilation pipe is connected to the air collecting box.
所述下吸风装置包括下吸风管体，下吸风管体焊接固定在箱体的前侧壁或后侧壁的内侧壁上，下吸风管体的顶面上具有多个吸风通孔，下吸风管体的侧壁通接下通风管，下通风管通接集风箱。The lower suction device includes a lower suction pipe body, which is welded and fixed on the inner side wall of the front side wall or the rear side wall of the box body, and has a plurality of air suction pipes on the top surface of the lower suction pipe body. Through holes, the side wall of the lower suction pipe body is connected to the lower ventilation pipe, and the lower ventilation pipe is connected to the air collecting box.
所述箱体中设有上吹风管和下吹风管，上吹风管和下吹风管处于输送带的上部和下部，上吹风管和下吹风管通接总集风箱，总集风箱上通接有进风管体，进风管体伸出箱体中。The box body is provided with an upper blowing pipe and a lower blowing pipe, the upper blowing pipe and the lower blowing pipe are located at the upper and lower parts of the conveyor belt, the upper blowing pipe and the lower blowing pipe are connected to the main air collecting box, and the main air collecting box is connected The air inlet pipe body extends out of the box body.
所述排风管的上端具有折弯段，折弯段中设有控制阀，控制阀后方的折弯段中的底部侧壁上具有落水通孔，折弯段的底面具有连接端，连接端上通接有排水连接管，排水连接管与落水通孔相通，排水连接管的底端通接有排水总管。The upper end of the exhaust pipe has a bending section, and a control valve is arranged in the bending section, and the bottom side wall in the bending section behind the control valve has a water-falling through hole, and the bottom surface of the bending section has a connecting end, and the connecting end The upper part is connected with a drainage connecting pipe, which communicates with the through hole for falling water, and the bottom end of the drainage connecting pipe is connected with a main drainage pipe.
所述落水通孔的顶端周围的侧壁为锥形壁。The side walls around the top of the falling water hole are tapered walls.
所述排水连接管的中部为阶梯通孔，其阶梯通孔的下通孔段直径大于阶梯通孔的上通孔段。The middle part of the drainage connecting pipe is a stepped through hole, and the diameter of the lower through hole section of the stepped through hole is larger than that of the upper through hole section of the stepped through hole.
本实用新型的有益效果在于：The beneficial effects of the utility model are:
它可以安装在操作台与引导装置之间，使得织物可以先进行预烘干去掉大部分水液，从而缩短织物在后续烘干时间，从而可以减少后续烘箱的个数和烘干行程，降低了定型机的制造成本，同时，其具有的预烘干烘箱具有上吸风装置和下吸风装置保证箱体中的热气不会泄漏，具有节能环保的效果。It can be installed between the operating table and the guide device, so that the fabric can be pre-dried to remove most of the water, thereby shortening the subsequent drying time of the fabric, thereby reducing the number of subsequent ovens and drying strokes, reducing the At the same time, the pre-drying oven it has has an upper suction device and a lower suction device to ensure that the hot air in the box will not leak, which has the effect of energy saving and environmental protection.
附图说明：Description of drawings:
图1为本实用新型的局部剖视图；Fig. 1 is a partial sectional view of the utility model;
图2为图1的局部侧视图；Fig. 2 is a partial side view of Fig. 1;
图3为图1的局部放大图。FIG. 3 is a partially enlarged view of FIG. 1 .
具体实施方式：Detailed ways:
实施例：见图1至3所示，一种节能拉幅定型机用预烘干烘箱，包括箱体11，所述箱体11的前后侧壁外壁面上具有通槽12，箱体11的前后壁面上固定有连接架13，连接架13上铰接有传动辊14，输送带15张紧在两个传动辊14上，输送带15的两侧固定有布铗，驱动电机16的输出轴通过联轴器与其中一个传动辊14的一端相连接，输送带15插套在通槽12中，箱体11的前侧壁和后侧壁的内侧壁面上固定有上吸风装置17和下吸风装置18，上吸风装置17和下吸风装置18处于通槽12的上部和下部，箱体11的顶部内侧壁上固定有集风箱2，集风箱2的顶部通接有排风管21，排风管21伸出箱体11的顶板，箱体11的顶板上固定有排风离心风机22，排风离心风机22的进风端与排风管21相通，排风离心风机22的出风端通接上连接管3，上连接管3通接后方的烘箱的总排气管，上吸风装置17和下吸风装置18的出风端通接集风箱2的上通风管23和下通风管24。Embodiment: As shown in Figures 1 to 3, a pre-drying oven for an energy-saving stenter setting machine includes a box body 11, and the outer wall surface of the front and rear side walls of the box body 11 has a through groove 12, and the box body 11 A connecting frame 13 is fixed on the front and rear walls, and a driving roller 14 is hinged on the connecting frame 13. The conveyor belt 15 is tensioned on the two driving rollers 14, cloth clips are fixed on both sides of the conveyor belt 15, and the output shaft of the driving motor 16 passes through The coupling is connected with one end of one of the drive rollers 14, the conveyor belt 15 is inserted in the through groove 12, and the upper suction device 17 and the lower suction device 17 are fixed on the inner side walls of the front side wall and the rear side wall of the box body 11. The wind device 18, the upper air suction device 17 and the lower air suction device 18 are located at the upper and lower parts of the through groove 12, and the air collecting box 2 is fixed on the inner side wall of the top of the box body 11, and the top of the air collecting box 2 is connected with an exhaust pipe 21 , the exhaust pipe 21 protrudes from the top plate of the box body 11, and the exhaust centrifugal fan 22 is fixed on the top plate of the box body 11. The air inlet end of the exhaust centrifugal fan 22 communicates with the exhaust pipe 21, and the outlet of the exhaust centrifugal fan 22 The air end is connected to the upper connecting pipe 3, and the upper connecting pipe 3 is connected to the total exhaust pipe of the baking oven at the rear. Lower ventilation pipe 24.
进一步的说，所述上吸风装置17包括上吸风管体171，上吸风管体171焊接固定在箱体11的前侧壁或后侧壁的内侧壁上，上吸风管体171的底面上具有多个吸风通孔172，上吸风管体171的上端通接上通风管23，上通风管23通接集风箱2。Further, the upper air suction device 17 includes an upper air suction pipe body 171, and the upper air suction pipe body 171 is welded and fixed on the inner side wall of the front side wall or the rear side wall of the box body 11, and the upper air suction pipe body 171 There are a plurality of air suction through holes 172 on the bottom surface of the upper air suction pipe body 171, and the upper end of the upper air suction pipe body 171 is connected to the upper ventilation pipe 23, and the upper ventilation pipe 23 is connected to the air collecting box 2.
进一步的说，所述下吸风装置18包括下吸风管体181，下吸风管体181焊接固定在箱体11的前侧壁或后侧壁的内侧壁上，下吸风管体181的顶面上具有多个吸风通孔172，下吸风管体181的侧壁通接下通风管24，下通风管24通接集风箱2。Further, the lower air suction device 18 includes a lower air suction pipe body 181, which is welded and fixed on the front side wall or the inner side wall of the rear side wall of the box body 11, and the lower air suction pipe body 181 There are a plurality of suction through-holes 172 on the top surface of the top surface, and the side wall of the lower suction pipe body 181 is connected to the lower ventilation pipe 24, and the lower ventilation pipe 24 is connected to the wind collecting box 2.
进一步的说，所述箱体11中设有上吹风管4和下吹风管5，上吹风管4和下吹风管5处于输送带15的上部和下部，上吹风管4和下吹风管5通接总集风箱100，总集风箱100上通接有进风管体101，进风管体101伸出箱体11中。Further, the upper blowing pipe 4 and the lower blowing pipe 5 are arranged in the box body 11, the upper blowing pipe 4 and the lower blowing pipe 5 are located at the upper and lower parts of the conveyor belt 15, and the upper blowing pipe 4 and the lower blowing pipe 5 communicate with each other. Connected to the main air collection box 100, the main air collection box 100 is connected with an air inlet pipe body 101, and the air inlet pipe body 101 extends out of the box body 11.
进一步的说，所述排风管21的上端具有折弯段211，折弯段211中设有控制阀212，控制阀212后方的折弯段211中的底部侧壁上具有落水通孔213，折弯段211的底面具有连接端214，连接端214上通接有排水连接管215，排水连接管215与落水通孔213相通，排水连接管215的底端通接有排水总管6。Further speaking, the upper end of the exhaust pipe 21 has a bent section 211, and a control valve 212 is arranged in the bent section 211, and a drain hole 213 is provided on the bottom side wall of the bent section 211 behind the control valve 212. The bottom surface of the bending section 211 has a connecting end 214, and the connecting end 214 is connected with a drain connecting pipe 215, which communicates with the falling water through hole 213, and the bottom end of the drain connecting pipe 215 is connected with the drain main pipe 6.
进一步的说，所述落水通孔213的顶端周围的侧壁为锥形壁216。Furthermore, the sidewalls around the top of the falling water hole 213 are tapered walls 216 .
进一步的说，所述排水连接管215的中部为阶梯通孔217，其阶梯通孔217的下通孔段直径大于阶梯通孔217的上通孔段。Furthermore, the middle part of the drainage connecting pipe 215 is a stepped through hole 217 , and the diameter of the lower through hole section of the stepped through hole 217 is larger than that of the upper through hole section of the stepped through hole 217 .
通过在操作台之间设置本实施例，其可以将织物的含水率由先前的70％～80％降低到20％以内，再进入拉幅定型机后部设备中定型，以有效缩短织物在定型机内的烘燥行程，可将烘房由原来的8-12室减少为4-6室，从而大大降低定型机的成本和能源消耗。By setting this embodiment between the operating tables, it can reduce the moisture content of the fabric from the previous 70% to 80% to less than 20%, and then enter the rear equipment of the tenter setting machine for setting, so as to effectively shorten the time of fabric setting. The drying process in the machine can reduce the drying room from the original 8-12 rooms to 4-6 rooms, thus greatly reducing the cost and energy consumption of the setting machine.
同时，其具有的上吸风装置17和下吸风装置18可以时时对通槽12处的气体进行吸附，从而防止热气漏出，具有节能效果和减少环境污染，具有环保效果。Simultaneously, the upper air suction device 17 and the lower air suction device 18 it has can adsorb the gas at the channel 12 from time to time, thereby preventing hot air from leaking out, which has energy-saving effect, reduces environmental pollution, and has environmental protection effect.
而，所述排风管21的上端具有折弯段211，折弯段211中设有控制阀212，控制阀212后方的折弯段211中的底部侧壁上具有落水通孔213，折弯段211的底面具有连接端214，连接端214上通接有排水连接管215，排水连接管215与落水通孔213相通，排水连接管215的底端通接有排水总管6。所述落水通孔213的顶端周围的侧壁为锥形壁216。所述排水连接管215的中部为阶梯通孔217，其阶梯通孔217的下通孔段直径大于阶梯通孔217的上通孔段。采用以上结构，可以对排风管21中具有的水液进行排出，从而防止积液现象，而当需要清理排水连接管215时，可以关闭控制阀212，进行装卸清理，此无需将整个设备停止运行，效果好。And, the upper end of described exhaust pipe 21 has bending section 211, and control valve 212 is arranged in bending section 211, and the bottom side wall in bending section 211 behind control valve 212 has water-falling through hole 213, and bending The bottom surface of the section 211 has a connecting end 214, which is connected with a drain connecting pipe 215, which communicates with the drain hole 213, and the bottom end of the drain connecting pipe 215 is connected with a drain main pipe 6. The sidewalls around the top of the falling water hole 213 are tapered walls 216 . The middle part of the drainage connecting pipe 215 is a stepped through hole 217 , and the diameter of the lower through hole section of the stepped through hole 217 is larger than that of the upper through hole section of the stepped through hole 217 . With the above structure, the water liquid in the exhaust pipe 21 can be discharged to prevent liquid accumulation, and when the drainage connecting pipe 215 needs to be cleaned, the control valve 212 can be closed to carry out loading and unloading cleaning without stopping the entire equipment It works fine.
Claims (7)
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| CN201520536973.7U CN204753148U (en) | 2015-07-23 | 2015-07-23 | Energy -conserving prebake oven for tentering setting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105088599A (en) * | 2015-07-23 | 2015-11-25 | 绍兴文理学院 | Energy-saving prebaking oven for tentering setting machine |
| CN105506899A (en) * | 2016-01-19 | 2016-04-20 | 湖州新创丝织品有限公司 | Drying and dedusting equipment of tentering and setting machine |
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2015
- 2015-07-23 CN CN201520536973.7U patent/CN204753148U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105088599A (en) * | 2015-07-23 | 2015-11-25 | 绍兴文理学院 | Energy-saving prebaking oven for tentering setting machine |
| CN105506899A (en) * | 2016-01-19 | 2016-04-20 | 湖州新创丝织品有限公司 | Drying and dedusting equipment of tentering and setting machine |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20170723 |
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| CF01 | Termination of patent right due to non-payment of annual fee |