CN204753096U - Hank dyeing machine - Google Patents
Hank dyeing machine Download PDFInfo
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- CN204753096U CN204753096U CN201520349197.XU CN201520349197U CN204753096U CN 204753096 U CN204753096 U CN 204753096U CN 201520349197 U CN201520349197 U CN 201520349197U CN 204753096 U CN204753096 U CN 204753096U
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- playpipe
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Abstract
The utility model relates to a hank dyeing machine, each injection pipe divide two sets of or two sets of above injection nests of tubes into, and each sprays the nest of tubes and carries out intermittent type nature confession liquid by same circulating pump through the switching that supplies liquid switching valves, and it all adopts independent actuating mechanism drive to realize the rotation of injection pipe and stop respectively to spray the nest of tubes. The utility model has the advantages of: the utility model discloses technical scheme carries out intermittent type nature confession liquid through same circulating pump through the switching of diverter valve, thereby need not to use big power motor to supply with, and reduces consumption of energy sources, it all adopts independent actuating mechanism drive to realize the rotation of injection pipe and stop respectively to spray simultaneously the nest of tubes, need not to go on the high -power power supply always, thereby further reduction the energy resource consumption, the work of intermittent type nature during simultaneously owing to the injection pipe, when half injection pipe carries out the hydrojet, the sparge pipe is static, second half then keeps rotating, rotate all after dates when reaching, the hydrojet commutates, consequently, the continuity that has kept work, the production efficiency is raised.
Description
Technical field
The utility model relates to a kind of dyeing machine, especially a kind of energy-conservation hank-dyeing machine.
Background technology
Dyeing machine is the desirable bleaching equipment of the finished product that a kind of accommodation is extensive.Yarn dyeing machine is when bleachinging and dyeing, yarn hangs on horizontally disposed playpipe, under circulating pump effect, dye liquor is sprayed on yarn by playpipe and realizes dyeing, in the process of bleachinging and dyeing, will rotate at interval of a period of time playpipe, overturn the extension yarn on playpipe, thus reach the object of even dyeing.Be avoid yarn at random when overturning, circulating pump stops playpipe feed flow spray, and dye liquor, by bypass line and dyeing box conducting, carries out the circulation of anti-precipitation to dye liquor.
At present, the driving mechanism of hank-dyeing machine and circulating feeding liquid pipeline are all overall, namely operationally drive entirety to carry out reversing and spraying by same motor, so at spray free interval, gap, therefore production efficiency is low, and owing to being that the same motor used drives, so motor all demand is high-power, therefore energy resource consumption is large, therefore, just be badly in need of developing a kind of energy-conservation and hank-dyeing machine that production efficiency is high, through retrieval, do not find the same or analogous technical scheme with the utility model.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of energy-conservation and hank-dyeing machine that production efficiency is high.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of hank-dyeing machine, comprise frame, dyeing box, playpipe, circulating pump and circulating feeding liquid pipeline, described dyeing box is built-in with some horizontal directions and arranges and can drive by driving mechanism the playpipe rotated, the liquid input section of circulating feeding liquid pipeline is communicated with bottom dyeing box, the fluid section of circulating feeding liquid pipeline is communicated with each playpipe, and is provided with circulating pump between the liquid input section and fluid section of circulating feeding liquid pipeline; Its innovative point is:
Described each playpipe is divided into two groups or more playpipe group, and each playpipe group carries out intermittent feed flow by same circulating pump by the switching of feed flow transfer valve group; And each playpipe group all adopts independently driving mechanism to drive the rotation and the stopping that realizing playpipe.
Further, the independent driving mechanism that described each playpipe group adopts comprises drive motors, drive link, transmission worm gear, and the afterbody of described each playpipe is bearing in by bearing assembly in the frame at dyeing box rear, and playpipe afterbody is provided with transmission worm gear; Distribution arrangement in the frame that described drive link is arranged on dyeing box rear and along each playpipe extends, and drive link being provided with some geared worm engaged with transmission worm gear, described drive link is driven by drive motors and rotates and driven the playpipe synchronous axial system in each playpipe group by the worm couple that geared worm, transmission worm gear form.
Further, the geared worm rotation direction that in described each playpipe group, adjacent playpipe is corresponding is contrary.
Further, the fluid section of described circulating feeding liquid pipeline comprises fluid house steward, one-level branched pipe and secondary branched pipe, and each playpipe group coordinates an one-level branched pipe respectively, and the playpipe in each playpipe group group is equipped with a secondary branched pipe respectively; The import of described one-level branched pipe is communicated with fluid house steward, the secondary branched pipe inlet communication in the outlet of one-level branched pipe and each playpipe group group, and the outlet of secondary branched pipe is communicated with each playpipe afterbody.
Further, described frame side is also equipped with a feeding device,
Described feeding device comprises hopper, feed pipe, agitator and feed pump, and hopper is arranged on the outside of dyeing box, the built-in agitator of hopper, and the bottom of hopper is communicated with bottom dyeing box by feed pipe, and feed pipe is provided with feed pump.
Further, the feed pipe of described feed pump outlet side is composed in parallel by two large discharge feed-inputing branched pipes and low discharge feed-inputing branched pipe, and is respectively arranged with pneumatic control valve on large discharge feed-inputing branched pipe and low discharge feed-inputing branched pipe.
Further, the feed pipe of described feed pump inlet side is composed in parallel by bottom manifold and side branch pipe, the import of bottom manifold is arranged on bottom hopper, and the import of side branch pipe is arranged on the sidepiece of hopper, and the import department of bottom manifold and side branch pipe is provided with filter screen.
The utility model has the advantage of: technical solutions of the utility model carry out intermittent feed flow by same circulating pump by the switching of transfer valve, thus without the need to using heavy-duty motor to supply, decrease energy resource consumption, each playpipe group all adopts independently driving mechanism to drive the rotation and the stopping that realizing playpipe simultaneously, without the need to carrying out high-power power supply always, thus further decrease energy resource consumption, simultaneously owing to during playpipe being intermittent work, when half playpipe carries out hydrojet, sparge pipe is static, second half then keeps rotating, after reaching rotation period, carry out commutation hydrojet, therefore the continuity of work is maintained, thus improve production efficiency,
The independent driving mechanism that each playpipe group adopts comprises drive motors, drive link, transmission worm gear, and each independent driving mechanism drives in turn, without the need to using same heavy-duty motor to carry out Continuous Drive, has therefore saved the consumption of the energy; Only need to be that a driving mechanism is powered within one time, thus low-power machine can be used to replace heavy-duty motor;
The fluid section of circulating feeding liquid pipeline comprises fluid house steward, one-level branched pipe and secondary branched pipe, each playpipe group coordinates an one-level branched pipe respectively, playpipe in each playpipe group group is equipped with a secondary branched pipe respectively, the low power motor of same use instead of powerful continuous operation, further saves the energy; Owing to only needing to carry out feed flow for one of them one-level branched pipe within the unit interval, reduce for flow quantity, thus low-power machine can be used to replace heavy-duty motor;
Feeding device is equipped with large discharge feed-inputing branched pipe and low discharge feed-inputing branched pipe also to control with two pneumatic control valves, can select the feed-inputing branched pipe of corresponding discharge, improve reinforced accuracy and the quality of production according to reinforced demand;
The bottom manifold of the utility model device and the import department of side branch pipe are provided with filter screen, oarse-grained non-melting charge can be stoped to enter feed pipe, ensure that the smooth and easy of charging, thus improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the half-headed front view of the utility model hank-dyeing machine.
Fig. 2 is the structural representation of the utility model hank-dyeing machine driving mechanism.
Fig. 3 is the utility model hank-dyeing machine feeding device schematic diagram.
Detailed description of the invention
Embodiment one
A kind of hank-dyeing machine as shown in Figure 1 to Figure 3, comprise frame 1, dyeing box 2, playpipe 3, circulating pump 4 and circulating feeding liquid pipeline, dyeing box 2 is built-in with some horizontal directions and arranges and the playpipe 3 that can be driven rotation by driving mechanism 5, the liquid input section of circulating feeding liquid pipeline is communicated with bottom dyeing box 2, the fluid section of circulating feeding liquid pipeline is communicated with each playpipe 3, and is provided with circulating pump 4 between the liquid input section and fluid section of circulating feeding liquid pipeline.
The each playpipe 3 of technical solutions of the utility model is divided into two groups, and each playpipe 3 groups leads to 4 switchings of crossing feed flow transfer valve group by same circulating pump and carries out intermittent feed flow; And each playpipe 3 groups all adopts independently driving mechanism 5 to drive the rotation and the stopping that realizing playpipe 3.
The independent driving mechanism 5 that each playpipe of technical solutions of the utility model 3 groups adopts comprises drive motors, drive link, transmission worm gear, the afterbody of each playpipe 3 is bearing in by bearing assembly in the frame 1 at dyeing box 2 rear, and playpipe 3 afterbody is provided with transmission worm gear; Distribution arrangement in the frame 1 that drive link is arranged on dyeing box 2 rear and along each playpipe 3 extends, and drive link being provided with some geared worm engaged with transmission worm gear, drive link is driven by drive motors and rotates and driven the playpipe synchronous axial system in each playpipe group by the worm couple that geared worm, transmission worm gear form.
In each playpipe of technical solutions of the utility model 3 groups, the geared worm rotation direction of adjacent playpipe 3 correspondence is contrary.
The fluid section of technical solutions of the utility model circulating feeding liquid pipeline comprises fluid house steward, one-level branched pipe and secondary branched pipe, and each playpipe 3 groups coordinates an one-level branched pipe respectively, and the playpipe in each playpipe 3 groups of groups is equipped with a secondary branched pipe respectively; The import of one-level branched pipe is communicated with fluid house steward, the secondary branched pipe inlet communication in the outlet of one-level branched pipe and each playpipe 3 groups of groups, and the outlet of secondary branched pipe is communicated with each playpipe afterbody.
Technical solutions of the utility model frame side is also equipped with a feeding device 6, feeding device 6 comprises hopper, feed pipe, agitator and feed pump, hopper is arranged on the outside of dyeing box 2, the built-in agitator of hopper, the bottom of hopper is communicated with bottom dyeing box by feed pipe, and feed pipe is provided with feed pump.
The feed pipe of technical solutions of the utility model feed pump outlet side is composed in parallel by two large discharge feed-inputing branched pipes and low discharge feed-inputing branched pipe, and is respectively arranged with pneumatic control valve on large discharge feed-inputing branched pipe and low discharge feed-inputing branched pipe.
The feed pipe of technical solutions of the utility model feed pump inlet side is composed in parallel by bottom manifold and side branch pipe, the import of bottom manifold is arranged on bottom hopper, the import of side branch pipe is arranged on the sidepiece of hopper, and the import department of bottom manifold and side branch pipe is provided with filter screen.
Following table is the Cost comparisons that certain model yarn adopts the utility model hank-dyeing machine and traditional dyeing machine:
| Cotton yarn | Water consumption (yarn per ton) | Power consumption (yarn per ton) | Consumption vapour (yarn per ton) | (yarn per ton) consuming time | Consumption color additive (yarn per ton) |
| Ordinary dyeing machine | 220 ~ 230 tons | 400 ~ 420 degree | 13 ~ 15 tons | 8.8 ~ 9.0 hours | 1500 ~ 1550 yuan |
| This patent dyeing machine | 110 ~ 118 tons | 195 ~ 200 degree | 6 ~ 7.5 tons | 8.8 ~ 9.0 hours | 1125 ~ 1150 yuan |
By Data Comparison, the technical program has clear superiority.
Embodiment two
A kind of hank-dyeing machine as shown in the figure, comprise frame 1, dyeing box 2, playpipe 3, circulating pump 4 and circulating feeding liquid pipeline, dyeing box 2 is built-in with some horizontal directions and arranges and the playpipe 3 that can be driven rotation by driving mechanism 5, the liquid input section of circulating feeding liquid pipeline is communicated with bottom dyeing box 2, the fluid section of circulating feeding liquid pipeline is communicated with each playpipe 3, and is provided with circulating pump 4 between the liquid input section and fluid section of circulating feeding liquid pipeline.
Each playpipe 3 is divided into three groups of playpipes 3 groups, and each playpipe 3 groups carries out intermittent feed flow by same circulating pump 4 by the switching of feed flow transfer valve group; And each playpipe 3 groups all adopts independently driving mechanism 4 to drive the rotation and the stopping that realizing playpipe 3.
The independent driving mechanism 5 that each playpipe of technical solutions of the utility model 3 groups adopts comprises drive motors, drive link, transmission worm gear, the afterbody of each playpipe 3 is bearing in by bearing assembly in the frame 1 at dyeing box 2 rear, and playpipe 3 afterbody is provided with transmission worm gear; Distribution arrangement in the frame 1 that drive link is arranged on dyeing box 2 rear and along each playpipe 3 extends, and drive link being provided with some geared worm engaged with transmission worm gear, drive link is driven by drive motors and rotates and driven the playpipe synchronous axial system in each playpipe group by the worm couple that geared worm, transmission worm gear form.
In each playpipe of technical solutions of the utility model 3 groups, the geared worm rotation direction of adjacent playpipe 3 correspondence is contrary.
The fluid section of technical solutions of the utility model circulating feeding liquid pipeline comprises fluid house steward, one-level branched pipe and secondary branched pipe, and each playpipe 3 groups coordinates an one-level branched pipe respectively, and the playpipe in each playpipe 3 groups of groups is equipped with a secondary branched pipe respectively; The import of one-level branched pipe is communicated with fluid house steward, the secondary branched pipe inlet communication in the outlet of one-level branched pipe and each playpipe 3 groups of groups, and the outlet of secondary branched pipe is communicated with each playpipe afterbody.
Technical solutions of the utility model frame side is also equipped with a feeding device 6, feeding device 6 comprises hopper, feed pipe, agitator and feed pump, hopper is arranged on the outside of dyeing box 2, the built-in agitator of hopper, the bottom of hopper is communicated with bottom dyeing box by feed pipe, and feed pipe is provided with feed pump.
The feed pipe of technical solutions of the utility model feed pump outlet side is composed in parallel by two large discharge feed-inputing branched pipes and low discharge feed-inputing branched pipe, and is respectively arranged with pneumatic control valve on large discharge feed-inputing branched pipe and low discharge feed-inputing branched pipe.
The feed pipe of technical solutions of the utility model feed pump inlet side is composed in parallel by bottom manifold and side branch pipe, the import of bottom manifold is arranged on bottom hopper, the import of side branch pipe is arranged on the sidepiece of hopper, and the import department of bottom manifold and side branch pipe is provided with filter screen.
The utility model has the advantage of: technical solutions of the utility model carry out intermittent feed flow by same circulating pump 4 by the switching of transfer valve, thus without the need to using heavy-duty motor to supply, decrease energy resource consumption, each playpipe 3 groups all adopts independently driving mechanism 5 to drive the rotation and the stopping that realizing playpipe simultaneously, without the need to carrying out high-power power supply always, thus further decrease energy resource consumption, simultaneously owing to being intermittent works during playpipe 3, when half playpipe carries out hydrojet, sparge pipe is static, second half then keeps rotating, after reaching rotation period, carry out commutation hydrojet, therefore the continuity of work is maintained, thus improve production efficiency,
The independent driving mechanism that each playpipe 3 groups adopts comprises drive motors, drive link, transmission worm gear, and each independent driving mechanism drives in turn, without the need to using same heavy-duty motor to carry out Continuous Drive, has therefore saved the consumption of the energy; Only need to be that a driving mechanism is powered within one time, thus low-power machine can be used to replace heavy-duty motor;
The fluid section of circulating feeding liquid pipeline comprises fluid house steward, one-level branched pipe and secondary branched pipe, each playpipe 3 groups coordinates an one-level branched pipe respectively, playpipe in each playpipe 3 groups of groups is equipped with a secondary branched pipe respectively, the low power motor of same use instead of powerful continuous operation, further saves the energy; Owing to only needing to carry out feed flow for one of them one-level branched pipe within the unit interval, reduce for flow quantity, thus low-power machine can be used to replace heavy-duty motor;
Feeding device 6 is equipped with large discharge feed-inputing branched pipe and low discharge feed-inputing branched pipe also to control with two pneumatic control valves, can select the feed-inputing branched pipe of corresponding discharge, improve reinforced accuracy and the quality of production according to reinforced demand;
The bottom manifold of the utility model device and the import department of side branch pipe are provided with filter screen, oarse-grained non-melting charge can be stoped to enter feed pipe, ensure that the smooth and easy of charging, thus improve production efficiency.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (7)
1. a hank-dyeing machine, comprise frame, dyeing box, playpipe, circulating pump and circulating feeding liquid pipeline, described dyeing box is built-in with some horizontal directions and arranges and can drive by driving mechanism the playpipe rotated, the liquid input section of circulating feeding liquid pipeline is communicated with bottom dyeing box, the fluid section of circulating feeding liquid pipeline is communicated with each playpipe, and is provided with circulating pump between the liquid input section and fluid section of circulating feeding liquid pipeline; It is characterized in that:
Described each playpipe is divided into two groups or more playpipe group, and each playpipe group carries out intermittent feed flow by same circulating pump by the switching of feed flow transfer valve group; And each playpipe group all adopts independently driving mechanism to drive the rotation and the stopping that realizing playpipe.
2. hank-dyeing machine according to claim 1, it is characterized in that: the independent driving mechanism that described each playpipe group adopts comprises drive motors, drive link, transmission worm gear, the afterbody of described each playpipe is bearing in by bearing assembly in the frame at dyeing box rear, and playpipe afterbody is provided with transmission worm gear; Distribution arrangement in the frame that described drive link is arranged on dyeing box rear and along each playpipe extends, and drive link being provided with some geared worm engaged with transmission worm gear, described drive link is driven by drive motors and rotates and driven the playpipe synchronous axial system in each playpipe group by the worm couple that geared worm, transmission worm gear form.
3. hank-dyeing machine according to claim 2, is characterized in that: the geared worm rotation direction that in described each playpipe group, adjacent playpipe is corresponding is contrary.
4. hank-dyeing machine according to claim 1, it is characterized in that: the fluid section of described circulating feeding liquid pipeline comprises fluid house steward, one-level branched pipe and secondary branched pipe, each playpipe group coordinates an one-level branched pipe respectively, and the playpipe in each playpipe group group is equipped with a secondary branched pipe respectively; The import of described one-level branched pipe is communicated with fluid house steward, the secondary branched pipe inlet communication in the outlet of one-level branched pipe and each playpipe group group, and the outlet of secondary branched pipe is communicated with each playpipe afterbody.
5. a kind of hank-dyeing machine according to claim 1, is characterized in that: described frame side is also equipped with a feeding device,
Described feeding device comprises hopper, feed pipe, agitator and feed pump, and hopper is arranged on the outside of dyeing box, the built-in agitator of hopper, and the bottom of hopper is communicated with bottom dyeing box by feed pipe, and feed pipe is provided with feed pump.
6. a kind of hank-dyeing machine according to claim 5, it is characterized in that: the feed pipe of described feed pump outlet side is composed in parallel by two large discharge feed-inputing branched pipes and low discharge feed-inputing branched pipe, and is respectively arranged with pneumatic control valve on large discharge feed-inputing branched pipe and low discharge feed-inputing branched pipe.
7. a kind of hank-dyeing machine according to claim 5, it is characterized in that: the feed pipe of described feed pump inlet side is composed in parallel by bottom manifold and side branch pipe, the import of bottom manifold is arranged on bottom hopper, the import of side branch pipe is arranged on the sidepiece of hopper, and the import department of bottom manifold and side branch pipe is provided with filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520349197.XU CN204753096U (en) | 2015-05-27 | 2015-05-27 | Hank dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520349197.XU CN204753096U (en) | 2015-05-27 | 2015-05-27 | Hank dyeing machine |
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| Publication Number | Publication Date |
|---|---|
| CN204753096U true CN204753096U (en) | 2015-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520349197.XU Withdrawn - After Issue CN204753096U (en) | 2015-05-27 | 2015-05-27 | Hank dyeing machine |
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| CN (1) | CN204753096U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104805612B (en) * | 2015-05-27 | 2016-08-24 | 南通东庚机械有限公司 | A kind of hank-dyeing machine |
| CN110130036A (en) * | 2019-05-09 | 2019-08-16 | 常熟市振源染丝厂 | A kind of high color fastness cotton dyeing and printing device and its dyeing and printing process |
-
2015
- 2015-05-27 CN CN201520349197.XU patent/CN204753096U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104805612B (en) * | 2015-05-27 | 2016-08-24 | 南通东庚机械有限公司 | A kind of hank-dyeing machine |
| CN110130036A (en) * | 2019-05-09 | 2019-08-16 | 常熟市振源染丝厂 | A kind of high color fastness cotton dyeing and printing device and its dyeing and printing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151111 Effective date of abandoning: 20160824 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |