CN204749028U - MOLD CLAMPING APPARATUS of polyurethane handrail belt lacing moulding press - Google Patents
MOLD CLAMPING APPARATUS of polyurethane handrail belt lacing moulding press Download PDFInfo
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- CN204749028U CN204749028U CN201520025593.7U CN201520025593U CN204749028U CN 204749028 U CN204749028 U CN 204749028U CN 201520025593 U CN201520025593 U CN 201520025593U CN 204749028 U CN204749028 U CN 204749028U
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- oil cylinder
- upper mold
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- 238000000465 moulding Methods 0.000 title claims abstract description 17
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 17
- 239000004814 polyurethane Substances 0.000 title claims abstract description 17
- 238000009434 installation Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 238000001125 extrusion Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
本实用新型一种聚氨酯扶手带接头模压机的合模装置,其包括C形的支撑架,下模、上模和油缸,所述支撑架内部的底端设有水平设置的下模安装板,支撑架内部的顶端设有油缸安装板,所述下模固定在下模安装板上,所述油缸竖直设置在所述油缸安装板上,油缸的活塞杆上下伸缩,且所述油缸的活塞杆端部通过连接压头与上模安装板相连,所述上模安装在所述上模安装板上。本实用新型实现了自动的开模、合模,提高了生产效率。
The utility model discloses a mold clamping device of a polyurethane handrail belt joint molding press, which comprises a C-shaped support frame, a lower mold, an upper mold and an oil cylinder, and the bottom end inside the support frame is provided with a horizontally arranged lower mold mounting plate, The top inside the support frame is provided with an oil cylinder mounting plate, the lower mold is fixed on the lower mold mounting plate, the oil cylinder is vertically arranged on the oil cylinder mounting plate, the piston rod of the oil cylinder stretches up and down, and the piston rod of the oil cylinder The end is connected with the upper mold mounting plate through the connecting pressure head, and the upper mold is installed on the upper mold mounting plate. The utility model realizes automatic mold opening and mold closing, and improves production efficiency.
Description
技术领域 technical field
本实用新型涉及聚氨酯扶手带接头生产设备,更具体地说,是一种聚氨酯扶手带接头模压机的合模装置。 The utility model relates to polyurethane handrail joint production equipment, more specifically, a mold clamping device of a polyurethane handrail joint molding press.
背景技术 Background technique
现有的聚氨酯扶手带(简称NT扶手带)接头模压机从开模转换到合模,需要操作者手动的把上模1以及安装在前导柱上的锁模机构2翻转一定的角度(见图1所示),完成模具的锁模步骤,以使上、下模具能够平行合模,从而完成NT扶手带的拼接工艺。而NT扶手带完成拼接以后需要解锁模具取出成品,因此每一次产品的操作流程都需要经历开模及合模各一次,这些步骤全部由操作者手动完成,以上所述造成操作工艺非常繁琐且影响了生产效率。同时由于上模及前导柱由于工艺需要的频繁翻转造成了上、下模具的合模平行度不够,造成模具合模时前后两侧压力差过大,使两侧挤出线不均匀,导致一侧材料过多产品唇部厚度超差,另一侧缺料,造成产品表面缺陷。 The existing polyurethane handrail (abbreviated as NT handrail) joint molding machine is switched from mold opening to mold closing, and the operator needs to manually turn the upper mold 1 and the mold locking mechanism 2 installed on the leading column at a certain angle (see figure 1), complete the clamping step of the mold so that the upper and lower molds can be clamped in parallel, thereby completing the splicing process of the NT handrail. After the NT handrail is spliced, it needs to unlock the mold to take out the finished product. Therefore, each product operation process needs to go through mold opening and mold closing. These steps are all done manually by the operator. The above-mentioned operation process is very cumbersome and affects production efficiency. At the same time, due to the frequent turnover of the upper mold and the front guide column due to the process requirements, the parallelism of the upper and lower molds is not enough, resulting in an excessive pressure difference between the front and rear sides when the mold is closed, making the extrusion lines on both sides uneven, resulting in a There is too much material on one side, and the lip thickness of the product is out of tolerance, and the other side is short of material, resulting in surface defects of the product.
一旦出现了两侧挤出线差别过大进而影响产品质量的情况,就需要通过调节分别安装在六根导柱下的弹簧3的间隙以消除模具合模时的前后两侧压力差(见图1所示),弹簧不但调整的过程比较繁琐,同时也影响了模压过程中模腔内压力的稳定性,会造成成品表面出现流纹,气泡等的缺陷。 Once the difference between the extrusion lines on both sides is too large and the product quality is affected, it is necessary to adjust the gap between the springs 3 installed under the six guide pillars to eliminate the pressure difference between the front and rear sides when the mold is closed (see Figure 1 As shown), the adjustment process of the spring is not only cumbersome, but also affects the stability of the pressure in the mold cavity during the molding process, which will cause defects such as flow lines and bubbles on the surface of the finished product.
因此,需要一种能确保上、下模水平度,且无需人工开模、合模的聚氨酯扶手带接头模压机的合模装置。 Therefore, there is a need for a clamping device for a polyurethane handrail joint molding press that can ensure the levelness of the upper and lower molds without manual mold opening and clamping.
实用新型内容 Utility model content
为解决现有技术存在的上述问题,本实用新型提出一种聚氨酯扶手带接头模压机的合模装置。 In order to solve the above-mentioned problems in the prior art, the utility model proposes a mold clamping device of a polyurethane handrail joint molding press.
本实用新型可通过以下技术方案予以解决: The utility model can be solved by the following technical solutions:
本实用新型一种聚氨酯扶手带接头模压机的合模装置,其包括C形的支撑架,下模、上模和油缸,所述支撑架内部的底端设有水平设置的下模安装板,支撑架内部的顶端设有油缸安装板,所述下模固定在下模安装板上,所述油缸竖直设置在所述油缸安装板上,油缸的活塞杆上下伸缩,且所述油缸的活塞杆端部通过连接压头与上模安装板相连,所述上模安装在所述上模安装板上。 The utility model discloses a mold clamping device of a polyurethane handrail belt joint molding press, which comprises a C-shaped support frame, a lower mold, an upper mold and an oil cylinder, and the bottom end inside the support frame is provided with a horizontally arranged lower mold mounting plate, The top inside the support frame is provided with an oil cylinder mounting plate, the lower mold is fixed on the lower mold mounting plate, the oil cylinder is vertically arranged on the oil cylinder mounting plate, the piston rod of the oil cylinder stretches up and down, and the piston rod of the oil cylinder The end is connected with the upper mold mounting plate through the connecting pressure head, and the upper mold is installed on the upper mold mounting plate.
本实用新型所述上模安装板通过多根可上下移动的导杆与所述油缸安装板相连。 The upper mold mounting plate of the utility model is connected with the oil cylinder mounting plate through a plurality of guide rods that can move up and down.
本实用新型所述导杆为四根,分别设置在所述上模安装板的四个角处。 There are four guide rods described in the utility model, which are respectively arranged at the four corners of the upper mold mounting plate.
本实用新型所述油缸安装板上设有供导杆上下移动的线性轴承。 The oil cylinder mounting plate of the utility model is provided with a linear bearing for the guide rod to move up and down.
由于采用以上技术方案,本实用新型的一种聚氨酯扶手带接头模压机的合模装置,其采用C形支撑架,将下模水平固定,然后将上模与固定后的油缸活塞杆相连,实现了上模的自动上下运动,即实现了自动的开模、合模,提高了生产效率;然后再通过确保上模能水平的上下运动,即保证了上模和下模的水平度,提高了产品生产质量。 Due to the adoption of the above technical scheme, a mold clamping device of a polyurethane handrail joint molding press of the present invention adopts a C-shaped support frame to fix the lower mold horizontally, and then connects the upper mold with the fixed cylinder piston rod to realize The automatic up and down movement of the upper mold is realized, which realizes the automatic mold opening and closing, which improves the production efficiency; then, by ensuring the upper mold can move up and down horizontally, the levelness of the upper mold and the lower mold is guaranteed, which improves the production efficiency. Product production quality.
附图说明 Description of drawings
图1是现有技术中的聚氨酯扶手带接头模压机。 Fig. 1 is polyurethane handrail joint joint molding machine in the prior art.
图2是本实用新型的一种聚氨酯扶手带接头模压机的合模装置。 Fig. 2 is a mold clamping device of a polyurethane handrail joint molding press of the present invention.
图3显示为图2A向显示的聚氨酯扶手带接头模压机的合模装置的局部剖视图。 Fig. 3 is a partial cross-sectional view of the mold clamping device of the polyurethane handrail joint molding press shown in Fig. 2A.
元件标号说明 Component designation description
1上模 1 upper mold
2锁模机构 2 clamping mechanism
3弹簧 3 springs
4下模 4 die
5支撑架 5 support frame
6油缸 6 cylinders
61活塞杆 61 piston rod
7油缸安装板 7 Oil cylinder mounting plate
8导杆 8 guide rod
9连接压头 9 connection head
10上模安装板 10 upper mold mounting plate
11下模安装板 11 Lower mold mounting plate
12线性轴承 12 linear bearings
具体实施方式 Detailed ways
下面结合具体实施方式,进一步阐述本实用新型: Below in conjunction with specific embodiment, further set forth the utility model:
如图2及图3所示,本实用新型一种聚氨酯扶手带接头模压机的合模装置,其包括C形的支撑架5,下模4、上模1和油缸6,支撑架内部的底端设有水平设置的下模安装板11,支撑架内部的顶端设有与下模安装板11平行的油缸安装板7,下模4固定在下模安装板11上,油缸6竖直设置在油缸安装板7上,油缸6的活塞杆上下伸缩,且油缸6的活塞杆端部通过连接压头9与上模安装板10相连,上模1安装在上模安装板10上。本实用新型采用C形的支撑架,将上模和下模相对设置,且下模水平安装,通过将上模与油缸相连,实现上模自动化的上下运动,即完成开模、合模的自动化。 As shown in Figure 2 and Figure 3, a mold clamping device of a polyurethane handrail joint molding press of the present invention includes a C-shaped support frame 5, a lower mold 4, an upper mold 1 and an oil cylinder 6, and a bottom inside the support frame. There is a lower mold mounting plate 11 arranged horizontally at the end, and an oil cylinder mounting plate 7 parallel to the lower mold mounting plate 11 is provided on the top of the support frame, the lower mold 4 is fixed on the lower mold mounting plate 11, and the oil cylinder 6 is vertically arranged on the cylinder On the mounting plate 7, the piston rod of the oil cylinder 6 stretches up and down, and the end of the piston rod of the oil cylinder 6 links to each other with the upper die mounting plate 10 through the connecting head 9, and the upper die 1 is installed on the upper die mounting plate 10. The utility model adopts a C-shaped support frame, the upper mold and the lower mold are arranged relatively, and the lower mold is installed horizontally. By connecting the upper mold with the oil cylinder, the automatic up and down movement of the upper mold is realized, that is, the automation of mold opening and closing is completed. .
为确保上模和下模的水平度,保证合模后两侧压力相同,上述上模安装板10通过多根可上下移动的导杆8与油缸安装板7相连(见图2所示)。本实施例中导杆8为四根,分别设置在上模安装板10的四个角处。上述油缸安装板7上设有供导杆8上下移动的线性轴承12,保证了上模上下运动时的直线性,确保上下模的平行度。 In order to ensure the levelness of the upper mold and the lower mold and to ensure that the pressure on both sides is the same after the mold is closed, the above-mentioned upper mold mounting plate 10 is connected to the oil cylinder mounting plate 7 through a plurality of guide rods 8 that can move up and down (see Figure 2). In this embodiment, there are four guide rods 8, which are respectively arranged at the four corners of the upper die mounting plate 10. The above-mentioned oil cylinder mounting plate 7 is provided with a linear bearing 12 for the guide rod 8 to move up and down, which ensures the linearity of the upper mold when it moves up and down, and ensures the parallelism of the upper and lower molds.
上述油缸安装板7及下模安装板11是与支撑架一体制作的,制作完成后通过车加工保证油缸安装板7与下模安装板11之间的平行度,保证在0.02mm内,也就是保证了上下模的平行度。 The above-mentioned oil cylinder mounting plate 7 and the lower mold mounting plate 11 are integrally produced with the support frame. After the production is completed, the parallelism between the oil cylinder mounting plate 7 and the lower mold mounting plate 11 is guaranteed to be within 0.02mm, that is, The parallelism of the upper and lower molds is guaranteed.
本模压机合模的原理为上模1随着油缸6的活塞杆61直线上升或者下降,下模4固定不动从而实现合模及开模的功能。 The principle of mold clamping of this mold press is that the upper mold 1 rises or falls linearly with the piston rod 61 of the oil cylinder 6, and the lower mold 4 is fixed so as to realize the functions of mold clamping and mold opening.
具体地:上模1通过螺栓固定在连接压头9所连接的上模安装板10上,从而与油缸6的活塞杆61相连,跟随活塞杆61上升或下降。油缸6通过螺栓固定在油缸安装板7之上,保证了油缸6的固定不动,而活塞杆61上升或下降也带动了上模1的上升和下降,而下模4通过螺栓直接固定在下模安装板11上固定不动,上模1下降时为合模过程,而上模1上升时即为开模过程。 Specifically: the upper mold 1 is fixed on the upper mold mounting plate 10 connected to the connecting head 9 by bolts, so as to be connected with the piston rod 61 of the oil cylinder 6 and follow the piston rod 61 to rise or fall. The oil cylinder 6 is fixed on the oil cylinder mounting plate 7 by bolts, which ensures the immobility of the oil cylinder 6, and the rise or fall of the piston rod 61 also drives the rise and fall of the upper die 1, while the lower die 4 is directly fixed on the lower die by bolts. Fixed on the mounting plate 11, it is the mold closing process when the upper mold 1 descends, and it is the mold opening process when the upper mold 1 rises.
由于下模4是固定不动的,而上模1需要周期性的上升和下降,因此保证了上模下降过程中的直线度即意味着保证了上下模之间的合模精度。而上模1上升或下降过程中的直线度依靠线性轴承12及导杆8来保证。如图3所示,活塞杆61通过连接压头9与上模安装板10相连,控制上模1的上升和下降(开模、合模),线性轴承12同样用螺栓固定在油缸安装板7之上,导杆8的一头与上模安装板10通过螺纹连接,另一端插入线性轴承12之中,这样总共四根导杆8加线性轴承12的结构,即防止了上模安装板10的转动又很好的保证了上模1在上升和下降过程之中的直线度。从而也保证的产品挤出线的均匀,保证了模压接头产品的质量。 Since the lower die 4 is fixed, and the upper die 1 needs to rise and fall periodically, ensuring the straightness during the lowering of the upper die means ensuring the mold clamping accuracy between the upper and lower dies. And the straightness in the rising or falling process of the upper die 1 depends on the linear bearing 12 and the guide rod 8 to ensure. As shown in Figure 3, the piston rod 61 is connected to the upper mold mounting plate 10 through the connecting head 9 to control the rise and fall of the upper mold 1 (mold opening and closing), and the linear bearing 12 is also bolted to the cylinder mounting plate 7 Above, one end of the guide rod 8 is threadedly connected to the upper die mounting plate 10, and the other end is inserted into the linear bearing 12, so that the structure of four guide rods 8 plus the linear bearing 12 in total prevents the upper die mounting plate 10 from The rotation has ensured the straightness of the upper die 1 in the process of rising and falling well. In this way, the uniformity of the extrusion line of the product is also guaranteed, and the quality of the molded joint product is guaranteed.
但是,上述的具体实施方式只是示例性的,是为了更好的使本领域技术人员能够理解本专利,不能理解为是对本专利包括范围的限制;只要是根据本专利所揭示精神的所作的任何等同变更或修饰,均落入本专利包括的范围。 However, the above-mentioned specific implementations are only exemplary, and are for better understanding of this patent by those skilled in the art, and cannot be interpreted as limiting the scope of this patent; as long as any Equivalent changes or modifications all fall within the scope of this patent.
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CN201520025593.7U CN204749028U (en) | 2015-01-14 | 2015-01-14 | MOLD CLAMPING APPARATUS of polyurethane handrail belt lacing moulding press |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106476185A (en) * | 2016-12-20 | 2017-03-08 | 浙江世纪华通车业有限公司 | A kind of mould ejection oil cylinder fixed structure |
CN113043601A (en) * | 2019-12-29 | 2021-06-29 | 上海动亦科技有限公司 | Connecting device for industrial belt hot press |
-
2015
- 2015-01-14 CN CN201520025593.7U patent/CN204749028U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106476185A (en) * | 2016-12-20 | 2017-03-08 | 浙江世纪华通车业有限公司 | A kind of mould ejection oil cylinder fixed structure |
CN113043601A (en) * | 2019-12-29 | 2021-06-29 | 上海动亦科技有限公司 | Connecting device for industrial belt hot press |
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