CN204747946U - Take pressure sensor's forward pressure equipment diode anchor clamps - Google Patents

Take pressure sensor's forward pressure equipment diode anchor clamps Download PDF

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CN204747946U
CN204747946U CN201520340767.9U CN201520340767U CN204747946U CN 204747946 U CN204747946 U CN 204747946U CN 201520340767 U CN201520340767 U CN 201520340767U CN 204747946 U CN204747946 U CN 204747946U
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module
pressure sensor
mold
fixing groove
upper module
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张灿
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Jiangsu Yunyi Electric Co Ltd
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Jiangsu Yunyi Electric Co Ltd
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Abstract

The utility model discloses a take pressure sensor's forward pressure equipment diode anchor clamps, including pressure sensor, go up module no. 1, go up module no. 2, pressure head, stripper, spring, area shoulder guide pillar and polar plate locating pin part, go up the fixed slot), down the fixed slot rear place strong magnetism, pressure sensor places in the hole is placed to the sensor of last module no. 1, the aperture is greater than sensor external diameter 0.02 -0.04mm, it uses bolt -ups in last module no. 1 to go up module no. 2, its advantage is: these anchor clamps furthest's elimination correspond the unsafe factor of pressure numerical value that the hole decentraction leads to because of diode and polar plate. Draw -in groove formula push -and -pull retooling is taked to the retooling, and the fixed slot rear has strong magnetism, need not the screw fixation, and die change time has reduced 80%.

Description

带压力传感器的正向压装二极管夹具Forward Press Diode Fixture with Pressure Sensor

技术领域 technical field

本实用新型涉及一种压装夹具,属于二极管压装技术领域,具体是一种带压力传感器的正向压装二极管夹具。 The utility model relates to a press-fitting fixture, which belongs to the technical field of diode press-fitting, in particular to a forward-pressing diode clamp with a pressure sensor.

背景技术 Background technique

目前,带压力传感器的二极管压装夹具的压装方式:首先将二极管倒置,放置于下模卸料板避空孔中的压头上,再将极板反放于卸料板上,压力传感器在下模压头的底部放置,上述压装方式存在一定地弊端:若要顺利的将二极管放入卸料板避空孔中,那就意味着卸料板的避空孔直径必须大于二极管的直径;这样,二极管就不可能与避空孔同心,再加上极板放置于卸料板上的公差,二极管与对应极板孔的位置就会出现不同程度的偏心,则会导致传感器探测出的压入力数值不准确,从而导致此项需要重点管控的项目处于失控状态,产品质量存在很大风险。另外,因为模架为多个产品模芯共用,在更换模芯时,此结构夹具需要拆卸上下模各4只螺丝,换模时间过长,影响产量。 At present, the press-fitting method of the diode press-fitting fixture with pressure sensor is: first, the diode is inverted and placed on the indenter in the hole of the lower die unloading plate, and then the polar plate is placed on the unloading plate, and the pressure sensor Placed at the bottom of the lower die indenter, the above press-fitting method has certain disadvantages: if the diode is to be successfully placed into the escape hole of the stripper plate, it means that the diameter of the escape hole of the stripper plate must be larger than the diameter of the diode; In this way, it is impossible for the diode to be concentric with the avoidance hole. In addition, due to the tolerance of the pole plate placed on the discharge plate, the position of the diode and the corresponding pole plate hole will be eccentric to varying degrees, which will lead to the pressure detected by the sensor. The input value is inaccurate, which leads to the loss of control of this project that requires key control, and there is a great risk in product quality. In addition, because the mold base is shared by multiple product cores, when replacing the cores, this structural fixture needs to remove 4 screws for the upper and lower molds, and the mold change time is too long, which affects the output.

发明内容 Contents of the invention

针对上述现有技术存在的问题,本实用新型提供一种带压力传感器的正向压装二极管夹具,二极管与极板对应孔不同心而导致的压力数值不准确的因素、使二极管压入力管控更加精确,降低产品质量风险。 Aiming at the problems existing in the above-mentioned prior art, the utility model provides a forward press-fit diode fixture with a pressure sensor. The inaccurate pressure value caused by the inaccurate pressure value of the diode and the corresponding hole of the plate makes the control of the diode press-in force more accurate. Accurate, reduce product quality risk.

为了实现上述目的,本实用新型采用的技术方案是:一种带压力传感器的正向压装二极管夹具,包括上模架、上固定槽、下模块、下固定槽、下模架、上模硬限位、下模硬限位一和下模硬限位二;上固定槽使用螺栓紧固在上模架上,上模硬限位设置在上模架两侧;下固定槽使用螺栓固定在下模架上,下模硬限位一和下模硬限位二设置在下模架两侧; In order to achieve the above purpose, the technical solution adopted by the utility model is: a forward press-fit diode fixture with a pressure sensor, including an upper mold frame, an upper fixing groove, a lower module, a lower fixing groove, a lower mold frame, an upper mold hard Limit, lower mold hard limit 1 and lower mold hard limit 2; the upper fixing groove is fastened on the upper mold frame with bolts, and the upper mold hard limit is set on both sides of the upper mold frame; the lower fixing groove is fixed on the lower mold frame with bolts On the mold base, the lower mold hard limit 1 and the lower mold hard limit 2 are set on both sides of the lower mold base;

还包括压力传感器、上模块一、上模块二、压头、卸料板、弹簧、带肩导柱和极板定位销,上、下固定槽后方放置强磁,压力传感器放置于上模块一的传感器放置孔中、孔径大于传感器外径0.02-0.04mm;上模块二使用螺栓紧固在上模块一上;压头放置在上模块二上对应的放置孔中,孔径大于压头外径0.03-0.05mm,压头端部直径小于上模块一与上模块二沉孔直径0.4-0.6mm;卸料板使用等肩螺栓紧固在上模块一上,弹簧套在等肩螺栓外,带肩导柱分别穿入上模块一、上模块二、卸料板与上模块一、上模块二过渡配合,与卸料板间隙配合。 It also includes pressure sensor, upper module 1, upper module 2, pressure head, unloading plate, spring, shoulder guide post and polar plate positioning pin, strong magnets are placed behind the upper and lower fixing grooves, and the pressure sensor is placed in the upper module 1. The sensor is placed in the hole, the aperture is 0.02-0.04mm larger than the outer diameter of the sensor; the upper module 2 is fastened to the upper module 1 with bolts; the pressure head is placed in the corresponding placement hole on the upper module 2, and the hole diameter is 0.03-0.03- 0.05mm, the diameter of the end of the pressure head is 0.4-0.6mm smaller than the diameter of the counterbore of the upper module 1 and the upper module 2; the unloading plate is fastened on the upper module 1 with equal-shoulder bolts, and the spring is sleeved outside the equal-shoulder bolts, with shoulder guides The column penetrates into the upper module 1 and the upper module 2 respectively, and the unloading plate is transitionally fitted with the upper module 1 and the upper module 2, and the gap fits with the unloading plate.

进一步设计,下模块中设置带肩导套并与带肩导柱相互配合。 In a further design, a shouldered guide sleeve is arranged in the lower module and cooperates with the shouldered guide post.

进一步设计,下上模架上部设置模柄。 In a further design, a mold handle is provided on the upper part of the lower and upper mold frame.

与现有模具相比:夹具在换模时,将模芯抽出即可,方便快速;在使用的时候,先将极板按照定位销放置于下模块上,再将二极管引线向下,放置于极板压装孔中,启动压装设备,上模下压,三只带肩导柱首先进入带肩导套,然后,卸料板与极板接触,弹簧收缩,卸料板压紧极板使其不发生位移,设备继续下压,压头接触二极管并继续向下压装,上模硬限位与下模硬限位贴合后,压力传感器探测到压入力,压装完成。;最大限度的消除了因二极管与极板对应孔不同心而导致的压力数值不准确的因素。换模采取卡槽式推拉换模,固定槽后方带有强磁,无需螺丝固定,换模时间减少了80%。 Compared with the existing mold: when the fixture is changing the mold, just pull out the mold core, which is convenient and fast; when in use, first place the pole plate on the lower module according to the positioning pin, and then put the diode lead down and place it on the In the plate press-fitting hole, start the press-fitting equipment, press down the upper mold, and the three shouldered guide pillars first enter the shouldered guide sleeve, and then the discharge plate contacts the pole plate, the spring contracts, and the discharge plate presses the pole plate Keep it from moving, the equipment continues to press down, the indenter contacts the diode and continues to press down. After the hard limit of the upper mold and the hard limit of the lower mold fit together, the pressure sensor detects the pressing force, and the press is completed. ; Eliminate the inaccurate factors of the pressure value caused by the inconcentricity of the diode and the corresponding hole of the plate to the greatest extent. The mold change adopts the slot-type push-pull mold change, and there is a strong magnet behind the fixing groove, no need for screw fixing, and the mold change time is reduced by 80%.

附图说明 Description of drawings

下面结合附图及实施例对本实用新型做进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.

图1是本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.

图中:1.上模架,2.压力传感器,3.上固定槽,4.上模块一,5.上模块二,6.压头,7.卸料板,8.下模块,9.下固定槽,10.下模架,11.模柄,12.等肩螺栓,13.上模硬限位,14.弹簧,15.带肩导柱,16.下模硬限位,17.带肩导套,18.下模硬限位,19.强磁,20.极板定位销,21.二极管。 In the figure: 1. Upper mold frame, 2. Pressure sensor, 3. Upper fixing groove, 4. Upper module 1, 5. Upper module 2, 6. Pressure head, 7. Unloading plate, 8. Lower module, 9. Lower fixing groove, 10. Lower mold base, 11. Die handle, 12. Shoulder bolts, 13. Upper mold hard limit, 14. Spring, 15. Shoulder guide post, 16. Lower mold hard limit, 17. Guide sleeve with shoulder, 18. hard limiter of lower mold, 19. strong magnetism, 20. pole plate positioning pin, 21. diode.

具体实施方式 Detailed ways

如图1所示,一种带压力传感器的正向压装二极管夹具,包括上模架1、上固定槽3、下模块8、下固定槽9、下模架10、上模硬限位13、下模硬限位一16和下模硬限位18;上固定槽3使用螺栓紧固在上模架1上,上模硬限位13设置在上模架1两侧;下固定槽9使用螺栓固定在下模架10上,下模硬限位一16和下模硬限位二18设置在下模架10两侧;还包括压力传感器2、上模块一4、上模块二5、压头6、卸料板7、弹簧14、带肩导柱15和极板定位销20,上固定槽3、下固定槽9后方放置强磁19,在上模块一4推入后,强磁19将上模块一4吸住,防止其纵向位移;压力传感器2放置于上上模块4传感器放置孔中、孔径大于传感器外径0.02-0.04mm,;上模块二5使用螺栓紧固在上模块一4上;压头6放置在上模块二5上对应的放置孔中,孔径大于压头6外径0.03-0.05mm,保证压头6可以自由滑动;压头6端部直径小于上模块一4与上模块二5沉孔直径0.4-0.6mm,防止压头6滑动中触碰到沉孔侧壁;卸料板7使用等肩螺栓12紧固在上模块一4上,弹簧14套在等肩螺栓12外,带肩导柱15分别穿入上模块一4、上模块二5、卸料板7与上模块一4、上模块二5过渡配合,与卸料板7间隙配合。 As shown in Figure 1, a forward press-fit diode fixture with a pressure sensor includes an upper mold frame 1, an upper fixing groove 3, a lower module 8, a lower fixing groove 9, a lower mold frame 10, and an upper mold hard limiter 13 1. The lower mold hard limit 16 and the lower mold hard limit 18; the upper fixing groove 3 is fastened on the upper mold frame 1 with bolts, and the upper mold hard limit 13 is arranged on both sides of the upper mold frame 1; the lower fixing groove 9 Use bolts to fix on the lower mold frame 10, and the lower mold hard limiter 16 and the lower mold hard limiter 2 18 are arranged on both sides of the lower mold frame 10; it also includes a pressure sensor 2, an upper module 1 4, an upper module 2 5, and a pressure head 6. Discharge plate 7, spring 14, shoulder guide post 15 and pole plate positioning pin 20, place strong magnet 19 behind upper fixing groove 3 and lower fixing groove 9, after upper module 14 is pushed in, strong magnet 19 will The upper module one 4 sucks to prevent its longitudinal displacement; the pressure sensor 2 is placed in the sensor placement hole of the upper upper module 4, and the hole diameter is 0.02-0.04mm larger than the outer diameter of the sensor; the upper module two 5 is fastened to the upper module one 4 by bolts Upper; the indenter 6 is placed in the corresponding placement hole on the upper module two 5, and the aperture is 0.03-0.05 mm larger than the outer diameter of the indenter 6 to ensure that the indenter 6 can slide freely; the diameter of the end of the indenter 6 is smaller than that of the upper module one 4 and The diameter of the counterbore of upper module 2 5 is 0.4-0.6 mm to prevent the pressure head 6 from touching the side wall of the counterbore during sliding; the unloading plate 7 is fastened to the upper module 1 4 with equal-shoulder bolts 12, and the spring 14 is set on the equal-shoulder Outside the bolt 12, the shouldered guide post 15 penetrates into the upper module one 4, the upper module two 5, the discharge plate 7 and the upper module one 4, the upper module two 5 for transitional fit respectively, and the clearance fit with the discharge plate 7.

所述的下模块8中设置带肩导套17并与带肩导柱15相互配合。 A shouldered guide sleeve 17 is arranged in the lower module 8 and cooperates with the shouldered guide post 15 .

所述的上模架1上部设置模柄11。 A mold handle 11 is arranged on the upper part of the upper mold frame 1 .

工作原理:夹具在换模时,将模芯抽出即可,方便快速;在使用的时候,先将极板按照定位销20放置于下模块8上,再将二极管21引线向下,放置于极板压装孔中,启动压装设备,上模下压,三只带肩导柱15首先进入带肩导套17,然后,卸料板7与极板接触,弹簧14收缩,卸料板7压紧极板使其不发生位移,设备继续下压,压头6接触二极管21并继续向下压装,上模硬限位13与下模硬限位16贴合后,压力传感器2探测到压入力,压装完成。 Working principle: When the fixture is changing the mold, just pull out the mold core, which is convenient and fast; when in use, first place the pole plate on the lower module 8 according to the positioning pin 20, and then put the diode 21 lead wire downward and place it on the pole In the plate press-fitting hole, start the press-fitting equipment, press down the upper die, and the three shouldered guide pillars 15 first enter the shouldered guide sleeve 17, then, the unloading plate 7 contacts the pole plate, the spring 14 contracts, and the unloading plate 7 Press the polar plate so that it does not shift, the equipment continues to press down, the pressure head 6 contacts the diode 21 and continues to press down, after the hard limit 13 of the upper mold and the hard limit 16 of the lower mold fit together, the pressure sensor 2 detects Pressing force, press-fitting is completed.

本实用新型最大限度的消除了因二极管与极板对应孔不同心而导致的压力数值不准确的因素。换模采取卡槽式推拉换模,固定槽后方带有强磁,无需螺丝固定,换模时间减少了80%。 The utility model eliminates the factor of inaccurate pressure value caused by the inconcentricity of the diode and the corresponding hole of the pole plate to the greatest extent. The mold change adopts the slot-type push-pull mold change, and there is a strong magnet behind the fixing groove, no need for screw fixing, and the mold change time is reduced by 80%.

本实用新型的带压力传感器的正向压装二极管夹具不局限于上述实施方式,显然,上述实施方式仅仅是为清楚说明本实用新型所作的举例。并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它形式的变化或运动。这里无需也无法对所有的实施方式予以穷举。而这些属于本实用新型的精神所引伸出的显而易见的变化和变动仍处于本实用新型的保护范围之中。 The forward press-fit diode clamp with pressure sensor of the present invention is not limited to the above-mentioned embodiment, obviously, the above-mentioned embodiment is only an example for clearly illustrating the present invention. It is not intended to limit the embodiments of the present utility model. For those skilled in the art, other changes or movements can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes and modifications derived from the spirit of the present utility model are still within the scope of protection of the present utility model.

Claims (3)

1.一种带压力传感器的正向压装二极管夹具,包括上模架(1)、上固定槽(3)、下模块(8)、下固定槽(9)、下模架(10)、上模硬限位(13)、下模硬限位一(16)和下模硬限位二(18);上固定槽(3)使用螺栓紧固在上模架(1)上,上模硬限位(13)设置在上模架(1)两侧;下固定槽(9)使用螺栓固定在下模架(10)上,下模硬限位一(16)和下模硬限位二(18)设置在下模架(10)两侧;其特征在于:还包括压力传感器(2)、上模块一(4)、上模块二(5)、压头(6)、卸料板(7)、弹簧(14)、带肩导柱(15)和极板定位销(20),上固定槽(3)、下固定槽(9)后方放置强磁(19),压力传感器(2)放置于上固定槽(3)的传感器放置孔中、孔径大于传感器外径0.02-0.04mm;上模块二(5)使用螺栓紧固在上模块一(4)上;压头(6)放置在上模块二(5)上对应的放置孔中,孔径大于压头(6)外径0.03-0.05mm,压头(6)端部直径小于上模块一(4)与上模块二(5)沉孔直径0.4-0.6mm;卸料板(7)使用等肩螺栓(12)紧固在上模块一(4)上,弹簧(14)套在等肩螺栓(12)外,带肩导柱(15)分别穿入上模块一(4)、上模块二(5)、卸料板(7)与上模块一(4)、上模块二(5)过渡配合,与卸料板(7)间隙配合。 1. A forward press-fit diode fixture with a pressure sensor, including an upper mold base (1), an upper fixing groove (3), a lower module (8), a lower fixing groove (9), a lower mold base (10), The upper mold hard limit (13), the lower mold hard limit one (16) and the lower mold hard limit two (18); the upper fixing groove (3) is fastened to the upper mold frame (1) with bolts, and the upper mold The hard limit (13) is set on both sides of the upper mold frame (1); the lower fixing groove (9) is fixed on the lower mold frame (10) with bolts, the lower mold hard limit one (16) and the lower mold hard limit two (18) Set on both sides of the lower mold base (10); it is characterized in that it also includes a pressure sensor (2), an upper module one (4), an upper module two (5), a pressure head (6), and a discharge plate (7 ), spring (14), shoulder guide post (15) and polar plate positioning pin (20), the upper fixing groove (3) and the lower fixing groove (9) are placed behind the strong magnet (19), and the pressure sensor (2) is placed In the sensor placement hole of the upper fixing groove (3), the hole diameter is 0.02-0.04mm larger than the outer diameter of the sensor; the upper module two (5) is fastened to the upper module one (4) with bolts; the pressure head (6) is placed on the upper In the corresponding placement hole on module 2 (5), the hole diameter is 0.03-0.05 mm larger than the outer diameter of the indenter (6), and the diameter of the end of the indenter (6) is smaller than the counterbore of upper module 1 (4) and upper module 2 (5) The diameter is 0.4-0.6mm; the unloading plate (7) is fastened on the upper module 1 (4) with equal-shoulder bolts (12), the spring (14) is set outside the equal-shoulder bolts (12), and the shoulder guide column (15 ) into the upper module 1 (4), upper module 2 (5), unloading plate (7) and the upper module 1 (4) and upper module 2 (5) for transition fit, and clearance fit with the unloading plate (7) . 2.根据权利要求1所述的带压力传感器的正向压装二极管夹具,其特征在于:所述的下模块(8)中设置带肩导套(17)并与带肩导柱(15)相互配合。 2. The forward press-fit diode fixture with pressure sensor according to claim 1, characterized in that: the shoulder guide sleeve (17) is set in the lower module (8) and is connected with the shoulder guide column (15) co-operate. 3.根据权利要求1或2所述的带压力传感器的正向压装二极管夹具,其特征在于:所述的上模架(1)上部设置模柄(11)。 3. The forward press-fit diode fixture with pressure sensor according to claim 1 or 2, characterized in that: a mold handle (11) is arranged on the upper part of the upper mold frame (1).
CN201520340767.9U 2015-05-25 2015-05-25 Take pressure sensor's forward pressure equipment diode anchor clamps Expired - Lifetime CN204747946U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104842140A (en) * 2015-05-25 2015-08-19 江苏云意电气股份有限公司 Forward-press-fitting diode fixture with pressure sensor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104842140A (en) * 2015-05-25 2015-08-19 江苏云意电气股份有限公司 Forward-press-fitting diode fixture with pressure sensor
CN104842140B (en) * 2015-05-25 2017-01-18 江苏云意电气股份有限公司 Forward-press-fitting diode fixture with pressure sensor

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