CN204736017U - Automatic recovery unit of cutting fluid - Google Patents

Automatic recovery unit of cutting fluid Download PDF

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Publication number
CN204736017U
CN204736017U CN201520388145.3U CN201520388145U CN204736017U CN 204736017 U CN204736017 U CN 204736017U CN 201520388145 U CN201520388145 U CN 201520388145U CN 204736017 U CN204736017 U CN 204736017U
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bracket
cutting fluid
water receiver
recovery device
material receiving
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谢运开
刘世全
安波
陈桦
陈培
程龙忠
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Qingling Motors Co Ltd
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Qingling Motors Group Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本实用新型提供一种切削液自动回收装置,用于对排屑机排出废屑中的切削液进行回收,包括与排屑机连接的托架以及安装在托架上的接料翻斗和接水器,所述接料翻斗通过转轴安装在托架上,并位于排屑机的排屑口下方,所述接料翻斗前侧为倒料口,后部开设有回液孔,该回液孔位于接水器上方,所述排屑机或托架上设置有限制接料翻斗过度翻转的限位结构。本实用新型在不需其它动能的情况下,通过重力作用,可对以前设备排屑时带出的切削液进行自动分离和回收,且投入小,可有效的减少切削液的浪费和减少对环境的污染。

The utility model provides an automatic recovery device for cutting fluid, which is used to recover the cutting fluid in the waste chips discharged by the chip removal machine, including a bracket connected with the chip removal machine, a material receiving bucket and a water receiving device installed on the bracket. The material receiving tipping bucket is installed on the bracket through the rotating shaft, and is located below the chip discharge port of the chip removal machine. Located above the water receiver, the chip conveyor or the bracket is provided with a limit structure that limits the overturning of the receiving bucket. The utility model can automatically separate and recycle the cutting fluid brought out by the previous equipment through the action of gravity without the need of other kinetic energy, and the investment is small, which can effectively reduce the waste of cutting fluid and reduce the impact on the environment. pollution.

Description

一种切削液自动回收装置A cutting fluid automatic recovery device

技术领域technical field

本实用新型涉及工业废液回收技术领域,特别涉及一种切削液自动回收装置。The utility model relates to the technical field of industrial waste liquid recovery, in particular to an automatic recovery device for cutting fluid.

背景技术Background technique

在数控机床加工中,无论是车床还是加工中心等加工机械,都要及时清理切屑料。目前普遍使用链板式排屑机清理切屑料。切屑料输送槽将数控机床加工形成的切屑料输送到排屑机的排屑口落入铁屑箱中。在数控机床加工过程中使用大量的切削液以保护刀具和提高切削效率,在排出的切屑料中也混有大量切削液,单台机床每天可产生的切削液达2.5升左右。目前,在数控机床加工过程中产生的切削液仅作为废液处理。有部分湿式加工设备在排屑的同时会有部分切削液随切屑排到切屑箱内,不易回收,随切屑一同倒掉,造成一定的切削液损失和环境污染。In the processing of CNC machine tools, whether it is a lathe or a machining center and other processing machinery, it is necessary to clean up the chips in time. At present, the chain plate type chip conveyor is widely used to clean up the chips. The chip conveying groove conveys the chip formed by the CNC machine tool to the chip discharge port of the chip conveyor and falls into the chip box. A large amount of cutting fluid is used in the machining process of CNC machine tools to protect the tool and improve cutting efficiency. A large amount of cutting fluid is also mixed in the discharged chips. A single machine tool can produce about 2.5 liters of cutting fluid per day. At present, the cutting fluid produced in the process of CNC machine tool processing is only treated as waste liquid. In some wet processing equipment, part of the cutting fluid will be discharged into the chip box along with the chips when the chips are removed, which is not easy to recycle, and it will be poured out together with the chips, resulting in a certain loss of cutting fluid and environmental pollution.

实用新型内容Utility model content

鉴于以上所述现有技术的不足,本实用新型的目的在于提供一种切削液自动回收装置,能够将切屑中的切削液分离,并实现切削液的回收利用,降低成本,保护环境。In view of the above-mentioned deficiencies in the prior art, the purpose of this utility model is to provide an automatic cutting fluid recovery device, which can separate the cutting fluid from chips, realize the recycling of cutting fluid, reduce costs and protect the environment.

为实现上述目的及其他相关目的,本实用新型提供一种切削液自动回收装置,用于对排屑机排出废屑中的切削液进行回收,包括与排屑机连接的托架以及安装在托架上的接料翻斗和接水器,所述接料翻斗通过转轴安装在托架上,并位于排屑机的排屑口下方,所述接料翻斗前侧为倒料口,后部开设有回液孔,该回液孔位于接水器上方,所述排屑机或托架上设置有限制接料翻斗过度翻转的限位结构。In order to achieve the above purpose and other related purposes, the utility model provides an automatic cutting fluid recovery device, which is used to recover the cutting fluid in the waste chips discharged by the chip removal machine, including the bracket connected with the chip removal machine and the The material receiving dump and water receiver on the frame, the material receiving dump is installed on the bracket through the rotating shaft, and is located below the chip discharge port of the chip conveyor, the front side of the material receiving dump is the discharge port, and the rear part is opened There is a liquid return hole, and the liquid return hole is located above the water receiver, and the chip conveyor or bracket is provided with a limit structure that limits the overturning of the material receiving tipping bucket.

采用上述结构,切屑输送机在排屑时,带切削液的切屑暂存在接料翻斗上,使切削液与切屑进行分离,同时切削液通过回液孔、接水器自动回收;当接料翻斗上的切屑达到设定量时,接料翻斗自动把切屑倒在下方的切屑回收箱内,然后接料翻斗自动复位,完成一次分离、回收、倒屑、复位循环;所述的限位结构与转轴配合用于接料翻斗的支撑和限位。该结构实现切屑中切削液的分离和回收,降低成本。限位结构防止接料翻斗过度向后翻转而向后倾倒。With the above-mentioned structure, when the chip conveyor is discharging chips, the chips with cutting fluid are temporarily stored on the receiving dumper, so that the cutting fluid and chips are separated, and at the same time, the cutting fluid is automatically recovered through the liquid return hole and the water receiver; when the receiving dumper When the chips on the top reach the set amount, the material receiving tipping bucket automatically pours the chips into the chip recovery box below, and then the material receiving tipping bucket automatically resets to complete a cycle of separation, recovery, chip removal and reset; the limit structure and The rotating shaft cooperates to support and limit the material receiving dump. This structure realizes the separation and recovery of the cutting fluid in the chip and reduces the cost. The limit structure prevents the material receiving dump from overturning backwards and falling backwards.

作为优选:所述接料翻斗后部设置有配重件,在常态时,接料翻斗向后翻转并抵在限位机构上,前高后低。As a preference: a counterweight is provided at the rear of the material-receiving dump, and in a normal state, the material-receiving dump turns backwards and abuts against the limit mechanism, with the front being high and the rear being low.

作为优选:所述配重件为连接在接料翻斗后部下表面的配重柱。As a preference: the counterweight member is a counterweight column connected to the lower surface of the rear part of the dump bucket.

使用配重件,依靠重力作用,实现切削液的自动分离和回收,不占用人力资源,投入小。Using counterweights and relying on gravity to realize the automatic separation and recovery of cutting fluid, which does not occupy human resources and requires little investment.

作为优选:所述托架下端向后延伸出第一支架,所述限位结构为设置在第一支架后端的挡销,所述接料翻斗底部支撑在挡销上。As a preference: the lower end of the bracket extends backward from the first bracket, the limiting structure is a stop pin arranged at the rear end of the first bracket, and the bottom of the material receiving bucket is supported on the stop pin.

作为优选:所述接水器通过管道连接机床的冷却箱。As a preference: the water receiver is connected to the cooling box of the machine tool through a pipeline.

作为优选:还包括回液槽,所述回液槽倾斜地安装在接料翻斗后部,并位于回液孔下方,该回液槽较低的一端位于接水器正上方。As a preference: it also includes a liquid return tank, the liquid return tank is installed obliquely at the rear of the material receiving dump, and is located below the liquid return hole, and the lower end of the liquid return tank is located directly above the water receiver.

作为优选:所述接水器通过第二支架与托架连接,该接水器呈漏斗状,所述接水器内设置有滤网。Preferably, the water receiver is connected to the bracket through the second bracket, the water receiver is in the shape of a funnel, and a filter screen is arranged inside the water receiver.

作为优选:所述第二支架呈L形,该第二支架上端固定在托架上,下端与接水器连接。As a preference: the second bracket is L-shaped, the upper end of the second bracket is fixed on the bracket, and the lower end is connected with the water receiver.

如上所述,本实用新型的有益效果是:在不需其它动能的情况下,通过重力作用,可对以前设备排屑时带出的切削液进行自动分离和回收,且投入小,可有效的减少切削液的浪费和减少对环境的污染。As mentioned above, the beneficial effect of the utility model is: without other kinetic energy, through the action of gravity, the cutting fluid brought out by the previous equipment during chip removal can be automatically separated and recovered, and the investment is small, which can effectively Reduce the waste of cutting fluid and reduce the pollution to the environment.

附图说明Description of drawings

图1为本实用新型实施例使用的结构示意图;Fig. 1 is the structural representation that the utility model embodiment uses;

图2为本实用新型实施例的结构示意图;Fig. 2 is the structural representation of the utility model embodiment;

图3为图2的侧视图。FIG. 3 is a side view of FIG. 2 .

零件标号说明Part number description

1    托架1 bracket

2    接料翻斗2 receiving tipping bucket

3    转轴3 shafts

4    配重件4 counterweights

5    第二支架5 second bracket

6    接水器6 water receiver

7    管道7 pipes

8    滤网8 filter

9    挡销9 stop pin

10   排屑机10 chip removal machine

11   冷却箱11 cooling box

12   切屑回收箱12 swarf recycling bin

13   第一支架13 The first bracket

14   回液槽14 return tank

具体实施方式Detailed ways

以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The implementation of the present utility model is illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.

如图1所示,本实用新型提供一种切削液自动回收装置,用于对排屑机10排出废屑中的切削液进行回收,包括与排屑机10连接的托架1以及安装在托架1上的接料翻斗2和接水器6,接料翻斗2通过转轴3安装在托架1上,并位于排屑机10的排屑口下方,接料翻斗2前侧为倒料口,后部开设有回液孔,该回液孔位于接水器6上方,排屑机10或托架1上设置有限制接料翻斗2过度翻转的限位结构。As shown in Figure 1, the utility model provides an automatic cutting fluid recovery device, which is used to recover the cutting fluid in the waste chips discharged by the chip removal machine 10, including the bracket 1 connected with the chip removal machine 10 and the bracket 1 installed on the bracket. The receiving tipping bucket 2 and the water receiver 6 on the frame 1, the receiving tipping bucket 2 is installed on the bracket 1 through the rotating shaft 3, and is located under the chip discharge port of the chip removal machine 10, and the front side of the receiving tipping bucket 2 is the discharge port , the rear part is provided with a liquid return hole, the liquid return hole is located above the water receiver 6, and the chip conveyor 10 or the bracket 1 is provided with a limiting structure that limits the overturning of the material receiving tipping bucket 2.

接料翻斗2后部设置有配重件4,配重件4为连接在接料翻斗2后部下表面的配重柱。在常态时,在重力作用下,接料翻斗2向后翻转并抵在限位机构上,形成前高后低的状态利于切屑内的切削液向后集中从回液孔流至接水器6中,接水器6可以通过管道7连接机床的冷却箱11,从而实现回收利用。The rear portion of the material receiving dump 2 is provided with a counterweight 4, and the counterweight 4 is a counterweight column connected to the lower surface of the material receiving dump 2 rear. In the normal state, under the action of gravity, the receiving bucket 2 turns backwards and abuts against the limit mechanism, forming a state of high front and low rear, which facilitates the cutting fluid in the chips to flow backward from the liquid return hole to the water receiver 6 Among them, the water receiver 6 can be connected to the cooling box 11 of the machine tool through the pipeline 7, so as to realize recycling.

本例中,托架1下端向后延伸出第一支架13,与托架1形成L形结构,限位结构为设置在第一支架13后端的挡销9,接料翻斗2底部支撑在挡销9上,其他实施例中,限位结构也可以设置在排屑机10或托架1上,挡在接料翻斗2前上方。In this example, the lower end of the bracket 1 extends backward from the first bracket 13, forming an L-shaped structure with the bracket 1. The position-limiting structure is a stopper pin 9 arranged at the rear end of the first bracket 13, and the bottom of the receiving bucket 2 is supported on the stopper. On the pin 9 , in other embodiments, the limit structure can also be arranged on the chip conveyor 10 or the bracket 1 , blocking the front and top of the material receiving dump 2 .

接水器6通过第二支架5与托架1连接,第二支架5呈L形,第二支架5上端固定在托架1上,下端与接水器6连接。该接水器6呈漏斗状,接水器6内设置有滤网8,为了便于切削液的集中回收,在接料翻斗2后端底部安装有回液槽14,回液槽14倾斜设置,并对应于接料翻斗2后部一排回液孔的下方,回液槽14高的一端固定在接料翻斗2底部,低的一端延伸至接水器6上方,使回收的切削液统一流入接水器6中。The water receiver 6 is connected with the bracket 1 through the second bracket 5 , the second bracket 5 is L-shaped, the upper end of the second bracket 5 is fixed on the bracket 1 , and the lower end is connected with the water receiver 6 . The water receiver 6 is funnel-shaped, and a filter screen 8 is arranged inside the water receiver 6. In order to facilitate the centralized recovery of cutting fluid, a liquid return tank 14 is installed at the bottom of the rear end of the material receiving tipping bucket 2, and the liquid return tank 14 is arranged obliquely. And corresponding to the bottom of a row of liquid return holes at the rear of the material receiving dump 2, the high end of the liquid return tank 14 is fixed at the bottom of the material receiving dump 2, and the low end extends to the top of the water receiver 6, so that the recovered cutting fluid flows into the In the water receiver 6.

本实用新型,切屑输送机在排屑时,带切削液的切屑暂存在接料翻斗2上,使切削液与切屑进行分离,同时切削液通过回液孔、回液槽14、接水器6自动回收;当接料翻斗2上的切屑达到设定量时,接料翻斗2自动把切屑倒在下方的切屑回收箱12内,然后接料翻斗2自动复位,完成一次分离、回收、倒屑、复位循环;依靠重力作用,实现切削液的自动分离和回收,不占用人力资源,投入小。可有效的减少切削液的浪费和对环境的污染。In the utility model, when the chip conveyor is removing chips, the chips with cutting fluid are temporarily stored on the material receiving tipping bucket 2, so that the cutting fluid is separated from the chips, and at the same time, the cutting fluid passes through the liquid return hole, the liquid return tank 14, and the water receiver 6 Automatic recovery; when the chips on the receiving dump 2 reach the set amount, the receiving dump 2 automatically dumps the chips into the chip recovery box 12 below, and then the receiving dump 2 automatically resets to complete a separation, recycling, and chip removal , Reset cycle; relying on gravity to realize automatic separation and recovery of cutting fluid, without occupying human resources and requiring little investment. It can effectively reduce the waste of cutting fluid and the pollution to the environment.

任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.

Claims (8)

1.一种切削液自动回收装置,用于对排屑机排出废屑中的切削液进行回收,其特征在于:包括与排屑机连接的托架以及安装在托架上的接料翻斗和接水器,所述接料翻斗通过转轴安装在托架上,并位于排屑机的排屑口下方,所述接料翻斗前侧为倒料口,后部开设有回液孔,该回液孔位于接水器上方,所述排屑机或托架上设置有限制接料翻斗过度翻转的限位结构。1. An automatic cutting fluid recovery device, which is used to recover the cutting fluid in the waste chips discharged by the chip removal machine, and is characterized in that it includes a bracket connected to the chip removal machine and a material receiving dump installed on the bracket and The water receiver, the material receiving bucket is installed on the bracket through the rotating shaft, and is located under the chip discharge port of the chip conveyor. The liquid hole is located above the water receiver, and the chip conveyor or the bracket is provided with a limit structure that limits the overturning of the material receiving tipping bucket. 2.根据权利要求1所述的一种切削液自动回收装置,其特征在于:所述接料翻斗后部设置有配重件,在常态时,接料翻斗向后翻转并抵在限位机构上,前高后低。2. An automatic cutting fluid recovery device according to claim 1, characterized in that: a counterweight is provided at the rear of the material-receiving dump, and under normal conditions, the material-receiving dump turns backwards and abuts against the limit mechanism Up, front high and back low. 3.根据权利要求2所述的一种切削液自动回收装置,其特征在于:所述配重件为连接在接料翻斗后部下表面的配重柱。3. The cutting fluid automatic recovery device according to claim 2, characterized in that: the counterweight is a counterweight column connected to the lower surface of the rear part of the material receiving dump. 4.根据权利要求1所述的一种切削液自动回收装置,其特征在于:所述托架下端向后延伸出第一支架,所述限位结构为设置在第一支架后端的挡销,所述接料翻斗底部支撑在挡销上。4. An automatic cutting fluid recovery device according to claim 1, characterized in that: the lower end of the bracket extends backwards from the first bracket, and the position-limiting structure is a stop pin arranged at the rear end of the first bracket, The bottom of the receiving bucket is supported on the stop pin. 5.根据权利要求1所述的一种切削液自动回收装置,其特征在于:所述接水器通过管道连接机床的冷却箱。5. The cutting fluid automatic recovery device according to claim 1, wherein the water receiver is connected to the cooling box of the machine tool through a pipeline. 6.根据权利要求1所述的一种切削液自动回收装置,其特征在于:还包括回液槽,所述回液槽倾斜地安装在接料翻斗后部,并位于回液孔下方,该回液槽较低的一端位于接水器正上方。6. An automatic cutting fluid recovery device according to claim 1, characterized in that it also includes a liquid return tank, the liquid return tank is obliquely installed at the rear of the material receiving dump, and is located below the liquid return hole, the The lower end of the return tank is located directly above the receiver. 7.根据权利要求1所述的一种切削液自动回收装置,其特征在于:所述接水器通过第二支架与托架连接,该接水器呈漏斗状,所述接水器内设置有滤网。7. An automatic cutting fluid recovery device according to claim 1, characterized in that: the water receiver is connected to the bracket through the second bracket, the water receiver is in the shape of a funnel, and the water receiver is set inside There is a filter. 8.根据权利要求7所述的一种切削液自动回收装置,其特征在于:所述第二支架呈L形,该第二支架上端固定在托架上,下端与接水器连接。8. An automatic cutting fluid recovery device according to claim 7, wherein the second bracket is L-shaped, the upper end of the second bracket is fixed on the bracket, and the lower end is connected to the water receiver.
CN201520388145.3U 2015-06-08 2015-06-08 Automatic recovery unit of cutting fluid Expired - Lifetime CN204736017U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106078335A (en) * 2016-06-30 2016-11-09 马鞍山成宏机械制造有限公司 A kind of machine tool chip removal system and using method thereof
CN107150254A (en) * 2017-07-12 2017-09-12 重庆帅能机床制造有限公司 A kind of automatic chip-removal formula intelligent machine tool
CN107598669A (en) * 2017-10-17 2018-01-19 青岛海之冠汽车配件制造有限公司 Numerical control coolant reflux
CN110293443A (en) * 2019-06-27 2019-10-01 西安精雕软件科技有限公司 A kind of chip cleaner transportation system cutting fluid recycling device in wet type processing
CN111318076A (en) * 2018-12-17 2020-06-23 潘伟 A kind of N,N-dimethylbenzamide waste liquid treatment device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106078335A (en) * 2016-06-30 2016-11-09 马鞍山成宏机械制造有限公司 A kind of machine tool chip removal system and using method thereof
CN107150254A (en) * 2017-07-12 2017-09-12 重庆帅能机床制造有限公司 A kind of automatic chip-removal formula intelligent machine tool
CN107598669A (en) * 2017-10-17 2018-01-19 青岛海之冠汽车配件制造有限公司 Numerical control coolant reflux
CN107598669B (en) * 2017-10-17 2024-02-09 青岛海之冠汽车配件制造有限公司 Numerical control cooling liquid reflux device
CN111318076A (en) * 2018-12-17 2020-06-23 潘伟 A kind of N,N-dimethylbenzamide waste liquid treatment device
CN110293443A (en) * 2019-06-27 2019-10-01 西安精雕软件科技有限公司 A kind of chip cleaner transportation system cutting fluid recycling device in wet type processing
CN110293443B (en) * 2019-06-27 2020-11-17 西安精雕软件科技有限公司 Cutting fluid recovery device of chip cleaner conveying system in wet machining

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