CN204730708U - A kind of helical deflecting plate pipe and shell type heat exchanger of unequal-interval - Google Patents

A kind of helical deflecting plate pipe and shell type heat exchanger of unequal-interval Download PDF

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Publication number
CN204730708U
CN204730708U CN201520349124.0U CN201520349124U CN204730708U CN 204730708 U CN204730708 U CN 204730708U CN 201520349124 U CN201520349124 U CN 201520349124U CN 204730708 U CN204730708 U CN 204730708U
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shell
tube
baffles
heat exchanger
adjacent
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CN201520349124.0U
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Chinese (zh)
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张晓兰
马毓姝
李德雨
李栓柱
武晓伟
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CSSC Shuangrui Luoyang Special Equipment Co Ltd
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Luoyang Sunrui Special Equipment Co Ltd
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Abstract

本实用新型属于换热器技术领域,提出一种不等间距的螺旋折流板管壳式换热器。提出的一种不等间距的螺旋折流板管壳式换热器包括有筒体(4)、换热管(6)、折流板组件、管程入口管(12)、管程出口管(13)、壳程入口接管(14)和壳程出口接管(15);折流板组件为由多块折流板搭接而成的螺旋折流板(5);相邻两个折流板搭接的长度沿壳程流体流动方向逐渐增大,即相邻两个折流板之间的间距沿壳程流体流动方向逐渐减小,近壳程入口管(14)处相邻两个所述折流板之间的间距最大,近壳程出口管(15)处相邻两个折流板之间的间距最小。本实用新型避免了管束发生振动,减小了换热面积,延长了换热器的使用寿命。

The utility model belongs to the technical field of heat exchangers and provides a shell-and-tube heat exchanger with spiral baffles with unequal spacing. A shell-and-tube heat exchanger with spiral baffles with unequal spacing proposed includes a cylinder body (4), heat exchange tubes (6), baffle assembly, tube-side inlet pipe (12), and tube-side outlet pipe (13), shell-side inlet connection (14) and shell-side outlet connection (15); the baffle assembly is a spiral baffle (5) formed by overlapping multiple baffles; two adjacent baffles The length of the plate overlap gradually increases along the fluid flow direction of the shell side, that is, the distance between two adjacent baffles gradually decreases along the fluid flow direction of the shell side. The distance between the baffles is the largest, and the distance between two adjacent baffles near the shell-side outlet pipe (15) is the smallest. The utility model avoids the vibration of the tube bundle, reduces the heat exchange area and prolongs the service life of the heat exchanger.

Description

一种不等间距的螺旋折流板管壳式换热器A shell-and-tube heat exchanger with unequal spacing of spiral baffles

技术领域   technical field

本实用新型属于换热器技术领域,具体涉及一种不等间距的螺旋折流板管壳式换热器。 The utility model belongs to the technical field of heat exchangers, in particular to a shell-and-tube heat exchanger with spiral baffles with unequal spacing.

背景技术 Background technique

现有的管壳式冷凝器的壳程支撑结构有单弓形折流板、双弓形折流板、螺旋折流板等,其中螺旋折流板支撑均采用等螺距即折流板等间距布置方式;发生冷凝的流体走壳程,在不同的螺旋周期内,具有相等的流通面积,壳程流体沿换热器轴向呈螺旋平稳流动并不断凝结,螺旋流动可以有效减少传热死区,减缓污垢沉积,同时避免了流体大角度折返带来的严重压力损失,压降较小;但是在壳程入口处由于壳程流体气相体积流量大、流速高,易导致管束发生振动;随着壳程流体不断的凝结,体积流量逐渐减小,流速降低,易导致气液两相分层流动,不利于传热的进行,尤其在壳程出口部分流体气相分率最低时流速最低,传热系数也最小。 The shell-side support structures of the existing shell-and-tube condensers include single-bow baffles, double-bow baffles, and spiral baffles, among which the support of the spiral baffles adopts the same pitch, that is, the baffles are arranged at equal intervals. The condensed fluid goes through the shell side, and has equal flow area in different spiral periods, and the shell side fluid flows smoothly and condenses continuously in a spiral direction along the axial direction of the heat exchanger. The spiral flow can effectively reduce the heat transfer dead zone and slow down Scale deposition, while avoiding the serious pressure loss caused by the large-angle reentry of the fluid, the pressure drop is small; but at the inlet of the shell side, due to the large volume flow rate and high flow rate of the gas phase of the shell side fluid, it is easy to cause vibration of the tube bundle; with the shell side The fluid continuously condenses, the volume flow rate decreases gradually, and the flow rate decreases, which will easily lead to the gas-liquid two-phase stratified flow, which is not conducive to the heat transfer. minimum.

实用新型内容 Utility model content

为解决上述技术问题,本实用新型的目的是提出一种不等间距的螺旋折流板管壳式换热器。 In order to solve the above technical problems, the purpose of this utility model is to propose a shell-and-tube heat exchanger with spiral baffles with unequal spacing.

本实用新型为完成上述目的采用如下技术方案: The utility model adopts following technical scheme for accomplishing the above object:

一种不等间距的螺旋折流板管壳式换热器,所述的螺旋折流板管壳式换热器包括有筒体、换热管、折流板组件、管程入口管、管程出口管、壳程入口接管和壳程出口接管;多个平行设置的换热管组成的换热管束穿过折流板组件其两端设置在前管板、后管板上;所述的折流板组件为由多块折流板搭接而成的螺旋折流板;所述的折流板为四分之一扇形折流板或椭圆形折流板;相邻两个所述折流板搭接的长度沿壳程流体流动方向逐渐增大,即相邻两个所述折流板之间的间距沿壳程流体流动方向逐渐减小,近壳程入口管处相邻两个所述折流板之间的间距最大,近壳程出口管处相邻两个所述折流板之间的间距最小。 A spiral baffle shell-and-tube heat exchanger with unequal spacing. The spiral baffle shell-and-tube heat exchanger includes a cylinder, a heat exchange tube, a baffle assembly, a tube-side inlet tube, a tube The outlet pipe of the shell side, the inlet pipe of the shell side and the outlet pipe of the shell side; the heat exchange tube bundle composed of a plurality of heat exchange tubes arranged in parallel passes through the baffle plate assembly, and its two ends are arranged on the front tube plate and the rear tube plate; The baffle assembly is a spiral baffle formed by overlapping multiple baffles; the baffle is a quarter fan-shaped baffle or an elliptical baffle; two adjacent baffles The length of the overlap of the baffles increases gradually along the fluid flow direction of the shell side, that is, the distance between two adjacent baffles gradually decreases along the fluid flow direction of the shell side, and the two adjacent baffles near the inlet pipe of the shell side The distance between the baffles is the largest, and the distance between two adjacent baffles near the outlet pipe of the shell side is the smallest.

本实用新型提出的一种不等间距的螺旋折流板管壳式换热器,折流板采用不等间距布置,通过调整相邻两个折流板之间的搭接长度改变折流板间距,壳程入口处具有最大的折流板间距,沿壳程流体流动方向螺旋折流板间距逐渐减小,壳程出口处折流板间距最小,进一步强化了螺旋折流板管壳式换热器的壳程传热性能,并避免了管束发生振动;随着壳程流体的不断凝结,流通面积也逐渐减小,使得壳程流体仍然保持较高的流速,不会发生气液分层流动现象,从而保证在壳程沿程不同位置均具有较高的传热系数,进而减小换热面积,延长了换热器的使用寿命。 The utility model proposes a spiral baffle shell-and-tube heat exchanger with unequal spacing. The baffles are arranged at unequal intervals, and the baffles are changed by adjusting the lap length between two adjacent baffles. There is the largest baffle spacing at the shell side inlet, the helical baffle spacing gradually decreases along the shell side fluid flow direction, and the smallest baffle spacing is at the shell side exit, which further strengthens the helical baffle tube-shell conversion. The shell-side heat transfer performance of the heater is improved, and the vibration of the tube bundle is avoided; as the shell-side fluid continues to condense, the flow area gradually decreases, so that the shell-side fluid still maintains a high flow rate and no gas-liquid stratification occurs Flow phenomenon, so as to ensure high heat transfer coefficient at different positions along the shell side, thereby reducing the heat transfer area and prolonging the service life of the heat exchanger.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图2为本实用新型中螺旋折流板的布置示意图。 Fig. 2 is a schematic diagram of the layout of the spiral baffles in the present invention.

图中:1、前端管箱,2、管箱法兰,3、前管板,4、筒体,5、螺旋折流板,6、换热管,7、后管板,8、管箱法兰,9、后端管箱,10、滑动鞍座,11、固定鞍座,12、管程入口管,13、管程出口管,14、壳程入口接管,15、壳程出口接管。 In the figure: 1. Front tube box, 2. Tube box flange, 3. Front tube plate, 4. Cylinder body, 5. Spiral baffle, 6. Heat exchange tube, 7. Rear tube plate, 8. Tube box Flange, 9, rear pipe box, 10, sliding saddle, 11, fixed saddle, 12, tube side inlet pipe, 13, tube side outlet tube, 14, shell side inlet connection, 15, shell side outlet connection.

具体实施方式 Detailed ways

结合附图和具体实施例对本实用新型加以说明,该实用新型中管壳式换热器的结构采用现有技术中已有的技术结构,该实用新型仅涉及折流板的结构设计; The utility model is described in conjunction with the accompanying drawings and specific embodiments. The structure of the shell-and-tube heat exchanger in the utility model adopts the existing technical structure in the prior art, and the utility model only involves the structural design of the baffle;

如图1所示,一种不等间距的螺旋折流板管壳式换热器,所述的螺旋折流板管壳式换热器包括有筒体4、换热管6、折流板组件、管程入口管12、管程出口管13、壳程入口接管14和壳程出口接管15;多个平行设置的换热管6组成的换热管束穿过折流板组件其两端设置在前管板3、后管板7上;所述前管板3的前端与前端管箱1连接,后管板7的后端连接后端管箱9;所述的管程入口管12设置在后端管箱9上;所述的管程出口管13设置在前端管箱1上;所述的壳程入口接管14和壳程出口接管15均设置在筒体4上;结合图2,所述的折流板组件为由多块折流板搭接而成的螺旋折流板5;所述的折流板为四分之一扇形折流板或椭圆形折流板;相邻两个所述折流板搭接的长度沿壳程流体流动方向逐渐增大,即相邻两个所述折流板之间的间距沿壳程流体流动方向逐渐减小,近壳程入口管14处相邻两个所述折流板之间的间距最大,近壳程出口管15处相邻两个所述折流板之间的间距最小。 As shown in Figure 1, a spiral baffle shell-and-tube heat exchanger with unequal spacing, the spiral baffle shell-and-tube heat exchanger includes a cylinder 4, heat exchange tubes 6, baffles Assembly, tube-side inlet pipe 12, tube-side outlet pipe 13, shell-side inlet connection pipe 14 and shell-side outlet connection pipe 15; a heat exchange tube bundle composed of a plurality of heat exchange tubes 6 arranged in parallel passes through the baffle assembly and its two ends are arranged On the front tube sheet 3 and the rear tube sheet 7; the front end of the front tube sheet 3 is connected to the front end tube box 1, and the rear end of the rear tube sheet 7 is connected to the rear end tube box 9; the tube pass inlet pipe 12 is set On the rear pipe box 9; the tube side outlet pipe 13 is arranged on the front end pipe box 1; the shell side inlet joint 14 and the shell side outlet joint 15 are all arranged on the cylinder body 4; in conjunction with FIG. 2 , The baffle assembly is a spiral baffle 5 formed by lapping multiple baffles; the baffle is a quarter fan-shaped baffle or an elliptical baffle; two adjacent The overlapping length of the two baffles gradually increases along the fluid flow direction of the shell side, that is, the distance between two adjacent baffles gradually decreases along the fluid flow direction of the shell side, and the near shell side inlet pipe 14 The distance between two adjacent baffles is the largest, and the distance between two adjacent baffles near the shell-side outlet pipe 15 is the smallest.

Claims (1)

1. a helical deflecting plate pipe and shell type heat exchanger for unequal-interval, described helical deflecting plate pipe and shell type heat exchanger includes cylindrical shell (4), heat exchanger tube (6), deflection plate assembly, tube-side inlet pipe (12), tube side outlet (13), shell side inlet adapter (14) and shell-side outlet adapter (15); The heat-exchanging tube bundle that multiple heat exchanger tube (6) be arranged in parallel forms is arranged on front tube sheet (3), back tube sheet (7) through its two ends of deflection plate assembly; Described deflection plate assembly is the helical baffles (5) overlapped by polylith deflection plate; Described deflection plate is 1/4th segmental baffles or oval deflection plate; It is characterized in that: the length of adjacent two described deflection plate overlap joints increases gradually along shell-side fluid flow direction, namely the spacing between adjacent two described deflection plates reduces gradually along shell-side fluid flow direction, spacing between adjacent two the described deflection plates in nearly shell side inlet pipe (14) place is maximum, and the spacing between adjacent two the described deflection plates in nearly shell-side outlet pipe (15) place is minimum.
CN201520349124.0U 2015-05-27 2015-05-27 A kind of helical deflecting plate pipe and shell type heat exchanger of unequal-interval Expired - Lifetime CN204730708U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105910486A (en) * 2016-04-15 2016-08-31 东南大学 Multi-head six-part spiral baffle plate heat exchanger baffle plate support structure
CN108168154A (en) * 2017-12-27 2018-06-15 新昌县宏宇制冷有限公司 A kind of shell-and-tube cooler
CN110285693A (en) * 2019-07-06 2019-09-27 郑州大学 Variable pitch coiled tube heat exchanger
CN113720048A (en) * 2021-08-02 2021-11-30 冰轮环境技术股份有限公司 Fin tube evaporator for low-temperature condensation and recovery of industrial harmful waste gas
CN114941951A (en) * 2022-06-27 2022-08-26 深圳市英维克科技股份有限公司 Wound tube type heat exchanger and air conditioner
EP3415852B1 (en) * 2016-08-05 2023-11-08 Obshestvo S Ogranichennoi Otvetstvennost'u "Reinnolts Lab" Shell and tube condenser and heat exchange tube of a shell and tube condenser (variants)
CN118565082A (en) * 2023-09-28 2024-08-30 山东交通学院 A solar energy system with intelligent emission control
CN119554912A (en) * 2023-10-08 2025-03-04 山东大学 Shell and tube heat exchanger with rotating baffles
CN119713964A (en) * 2023-10-08 2025-03-28 山东大学 A shell and tube heat exchanger with fan-shaped baffle group

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105910486A (en) * 2016-04-15 2016-08-31 东南大学 Multi-head six-part spiral baffle plate heat exchanger baffle plate support structure
CN105910486B (en) * 2016-04-15 2018-03-20 东南大学 A kind of bull six divides the baffle plate support structure of spiral baffle heat exchanger
EP3415852B1 (en) * 2016-08-05 2023-11-08 Obshestvo S Ogranichennoi Otvetstvennost'u "Reinnolts Lab" Shell and tube condenser and heat exchange tube of a shell and tube condenser (variants)
CN108168154A (en) * 2017-12-27 2018-06-15 新昌县宏宇制冷有限公司 A kind of shell-and-tube cooler
CN110285693A (en) * 2019-07-06 2019-09-27 郑州大学 Variable pitch coiled tube heat exchanger
CN113720048A (en) * 2021-08-02 2021-11-30 冰轮环境技术股份有限公司 Fin tube evaporator for low-temperature condensation and recovery of industrial harmful waste gas
CN114941951A (en) * 2022-06-27 2022-08-26 深圳市英维克科技股份有限公司 Wound tube type heat exchanger and air conditioner
CN118565082A (en) * 2023-09-28 2024-08-30 山东交通学院 A solar energy system with intelligent emission control
CN119554912A (en) * 2023-10-08 2025-03-04 山东大学 Shell and tube heat exchanger with rotating baffles
CN119713964A (en) * 2023-10-08 2025-03-28 山东大学 A shell and tube heat exchanger with fan-shaped baffle group

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Address after: 471000, Binhe Road, hi tech Development Zone, Henan, Luoyang, 32

Patentee after: CSSC Shuangrui (Luoyang) special equipment Co.,Ltd.

Address before: 471000, Binhe Road, hi tech Development Zone, Henan, Luoyang, 32

Patentee before: LUOYANG SUNRUI SPECIAL EQUIPMENT Co.,Ltd.

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Granted publication date: 20151028