CN204729260U - A kind of air compression plant be installed on air compressor - Google Patents
A kind of air compression plant be installed on air compressor Download PDFInfo
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Abstract
本实用新型提供了一种安装于空压机上的空气压缩装置,属于空气压缩技术领域。它解决了现有的空压机空气压缩效率及效果较差的问题。本空气压缩装置包括气缸和安装在气缸内的活塞及活塞杆,活塞上端开有若干个进气孔,活塞上端面开有凹槽一,凹槽一内设有环形凸环一,进气孔位于环形凸环一内,进气隔膜片能将所述的进气孔密封或导通,凹槽一内设有若干个支撑凸块一,进气隔膜片与进气孔密封时支撑凸块一抵靠于进气隔膜片的下端面上,气缸内腔还安装有隔膜片底座,隔膜片底座与活塞上端面之间形成压缩腔,隔膜片底座上端开有与压缩腔连通的出气孔,隔膜片底座上端面上安装有能将出气孔密封或导通的出气隔膜片。本空气压缩装置具有压缩效果好的有点。
The utility model provides an air compression device installed on an air compressor, which belongs to the technical field of air compression. It solves the problem of poor air compression efficiency and effect of the existing air compressor. The air compression device includes a cylinder, a piston and a piston rod installed in the cylinder. There are several air inlet holes on the upper end of the piston. Located in the annular protruding ring 1, the air intake diaphragm can seal or conduct the air intake hole, and there are several supporting protrusions 1 in the groove 1, and the support protrusions when the air intake diaphragm is sealed with the air intake hole One leans against the lower end surface of the intake diaphragm, and the inner cavity of the cylinder is also equipped with a diaphragm base. A compression chamber is formed between the diaphragm base and the upper end surface of the piston. The upper end of the diaphragm base has an air outlet connected to the compression chamber. An air outlet diaphragm capable of sealing or conducting the air outlet is installed on the upper end surface of the diaphragm base. The air compression device has the advantages of good compression effect.
Description
技术领域 technical field
本实用新型属于空气压缩技术领域,涉及一种安装于空压机上的空气压缩装置。 The utility model belongs to the technical field of air compression, and relates to an air compression device installed on an air compressor.
背景技术 Background technique
目前现有的空气压缩机按类型分有很多种,比如活塞式压缩机、回转式压缩机及滑片式压缩机等等。大多的空压机是采用往复活塞式,其压缩原理是一个活塞,在气缸内做往复运动来压缩空气,其活塞及气缸结构采用的是现有的普通气缸活塞结构,其存在的问题是:现有普通气缸活塞结构其在进、出气时密封效果不好从而导致压缩效果较差。 At present, there are many types of air compressors, such as piston compressors, rotary compressors, and vane compressors. Most of the air compressors use the reciprocating piston type. The compression principle is a piston that reciprocates in the cylinder to compress the air. The piston and cylinder structure adopts the existing common cylinder piston structure. The existing problems are: The existing common cylinder-piston structure has a poor sealing effect when the gas enters and exits, resulting in poor compression effect.
发明内容 Contents of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种提高进、出气密封效果从而提高压缩效率及效果的安装于空压机上的空气压缩装置。 The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and propose an air compression device installed on an air compressor to improve the sealing effect of the air inlet and outlet so as to improve the compression efficiency and effect.
本实用新型的目的可通过下列技术方案来实现:一种安装于空压机上的空气压缩装置,包括气缸和安装在气缸内的活塞及活塞杆,其特征在于,活塞上端开有若干个进气孔,活塞上端面开有凹槽一,凹槽一内设有环形凸环一,上述进气孔位于环形凸环一内,所述的环形凸环一上覆盖连接有进气隔膜片,所述进气隔膜片能将所述的进气孔密封或导通,所述的凹槽一内设有若干个支撑凸块一,所述的进气隔膜片与进气孔密封时上述的支撑凸块一抵靠于进气隔膜片的下端面上,所述的气缸内腔还安装有隔膜片底座,所述隔膜片底座与活塞上端面之间形成压缩腔,所述隔膜片底座上端开有与压缩腔连通的出气孔,隔膜片底座上端面上安装有能将出气孔密封或导通的出气隔膜片。 The purpose of this utility model can be achieved through the following technical solutions: an air compression device installed on an air compressor, including a cylinder, a piston and a piston rod installed in the cylinder, and is characterized in that the upper end of the piston has several inlets The air hole, the upper end surface of the piston is provided with a groove 1, the groove 1 is provided with an annular convex ring 1, the above-mentioned air intake hole is located in the annular convex ring 1, and the annular convex ring 1 is covered with an air intake diaphragm, The air intake diaphragm can seal or communicate with the air intake hole, and the groove one is provided with several supporting protrusions one, and the above-mentioned air intake diaphragm is sealed with the air intake hole. The support projection one leans against the lower end surface of the intake diaphragm, and the inner cavity of the cylinder is also equipped with a diaphragm base, and a compression chamber is formed between the diaphragm base and the upper end surface of the piston, and the upper end of the diaphragm base There is an air outlet hole communicating with the compression chamber, and an air outlet diaphragm capable of sealing or conducting the air outlet hole is installed on the upper end surface of the diaphragm base.
在上述的一种安装于空压机上的空气压缩装置中,所述的凹槽一上还设有环形凸环二,所述的环形凸环二位于环形凸环一内且与环形凸环一之间隔有环形凹槽一,相邻上述的进气孔将环形凸环二隔断形成上述的支撑凸块一。 In the above-mentioned air compression device installed on the air compressor, the first annular protruding ring is also provided with the second annular protruding ring, and the second annular protruding ring is located in the first annular protruding ring and is connected with the annular protruding ring There is an annular groove 1 between one of them, and the adjacent air inlet holes separate the annular protruding ring 2 to form the above-mentioned supporting protrusion 1 .
在上述的一种安装于空压机上的空气压缩装置中,所述的环形凸环二内还设有环形凸环三,环形凸环三内具有安装孔,上述的进气隔膜片通过螺丝安装在安装孔上。 In the above-mentioned air compression device installed on the air compressor, the annular protruding ring 2 is also provided with the annular protruding ring 3, and the annular protruding ring 3 has a mounting hole, and the above-mentioned air intake diaphragm is screwed Installed on the mounting hole.
在上述的一种安装于空压机上的空气压缩装置中,所述的活塞上端外侧壁上开有卡槽,卡槽内设有活塞环。 In the above-mentioned air compression device installed on the air compressor, a groove is formed on the outer wall of the upper end of the piston, and a piston ring is arranged in the groove.
在上述的一种安装于空压机上的空气压缩装置中,所述的隔膜片底座上端面上开有凹槽二,凹槽二内设有外环形凸环和内环形凸环,所述的出气孔位于外环形凸环内且相邻两出气孔将上述的内环形凸环隔断形成支撑凸块二,当出气隔膜片将出气孔密封时所述的支撑凸块二顶靠在出气隔膜片的下端面上。 In the above-mentioned air compression device installed on the air compressor, the upper end surface of the diaphragm base is provided with a groove 2, and the groove 2 is provided with an outer annular protruding ring and an inner annular protruding ring. The air outlet hole is located in the outer annular protruding ring, and the two adjacent air outlet holes cut off the above-mentioned inner annular protruding ring to form a supporting protrusion 2. When the air outlet diaphragm seals the air outlet hole, the supporting protrusion 2 leans against the air outlet diaphragm the lower end of the sheet.
与现有技术相比,本空气压缩装置具有如下几个优点: Compared with the prior art, this air compression device has the following advantages:
1、其压缩腔与进、出气孔之间能够达到非常好的密封状态,其密封性好及压缩效果好; 1. It can achieve a very good sealing state between the compression chamber and the air inlet and outlet holes, and its sealing performance is good and the compression effect is good;
2、采用多个隔断开的支撑凸块一和支撑凸块二结构分别对进气隔膜片和出气隔膜片进行多个接触点密封方式相对于直接全部整个面面接触密封方式来说,其相互之间的贴合性更好,使得密封效果更好,从而提高空气压缩效率及效果。 2. Using a plurality of isolated support bumps 1 and 2 support bumps to respectively seal the intake diaphragm and the outlet diaphragm with multiple contact points, compared with the direct contact sealing method of all the entire surface, the mutual The fit between them is better, which makes the sealing effect better, thereby improving the efficiency and effect of air compression.
附图说明 Description of drawings
图1是本空气压缩装置的结构爆炸图。 Fig. 1 is an exploded view of the structure of the air compression device.
图2是本空气压缩装置中的活塞及活塞杆的结构爆炸图。 Fig. 2 is an exploded view of the structure of the piston and the piston rod in the air compression device.
图3是本空气压缩装置中的隔膜片底座及出气隔膜片的结构爆炸图。 Fig. 3 is an exploded view of the structure of the diaphragm base and the air outlet diaphragm in the air compression device.
图中,1、气缸;2、活塞;21、进气孔;22、凹槽一;23、环形凸环一;24、支撑凸块一;25、环形凹槽一;26、环形凸环三;27、卡槽;3、活塞杆;4、进气隔膜片;5、活塞环;6、隔膜片底座;61、凹槽二;62、外环形凸环;63、支撑凸块二;64、出气孔;7、出气隔膜片;8、弹簧。 In the figure, 1, cylinder; 2, piston; 21, air intake hole; 22, groove one; 23, annular protruding ring one; 24, support bump one; 25, annular groove one; 26, annular protruding ring three ;27, card slot; 3, piston rod; 4, intake diaphragm; 5, piston ring; 6, diaphragm base; 61, groove two; , Air outlet; 7, Air outlet diaphragm; 8, Spring.
具体实施方式 Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。 The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
如图1、2和3所示,本安装于空压机上的空气压缩装置,包括气缸1和安装在气缸1内的活塞2及活塞杆3,其特征在于,活塞2上端开有若干个进气孔21,活塞2上端面开有凹槽一22,凹槽一22内设有环形凸环一23,上述进气孔21位于环形凸环一23内,所述的环形凸环一23上覆盖连接有进气隔膜片4,所述进气隔膜片4能将所述的进气孔21密封或导通,所述的凹槽一22内设有若干个支撑凸块一24,所述的进气隔膜片4与进气孔21密封时上述的支撑凸块一24抵靠于进气隔膜片4的下端面上,所述的气缸1内腔还安装有隔膜片底座6,所述隔膜片底座6与活塞2上端面之间形成压缩腔,所述隔膜片底座6上端开有与压缩腔连通的出气孔64,隔膜片底座6上端面上安装有能将出气孔64密封或导通的出气隔膜片7。 As shown in Figures 1, 2 and 3, the air compression device installed on the air compressor includes a cylinder 1, a piston 2 and a piston rod 3 installed in the cylinder 1, and is characterized in that the upper end of the piston 2 is provided with several Air intake hole 21, piston 2 upper end surface has groove one 22, is provided with annular protruding ring one 23 in groove one 22, and above-mentioned air inlet 21 is positioned at annular protruding ring one 23, and described annular protruding ring one 23 The upper cover is connected with an air intake diaphragm 4, the air intake diaphragm 4 can seal or conduct the air intake hole 21, and a plurality of support protrusions 24 are arranged in the groove 22, so that When the air intake diaphragm 4 is sealed with the air intake hole 21, the above-mentioned support protrusion 124 is against the lower end surface of the air intake diaphragm 4, and the inner cavity of the cylinder 1 is also equipped with a diaphragm base 6, so A compression cavity is formed between the diaphragm base 6 and the upper end surface of the piston 2, the upper end of the diaphragm base 6 is provided with an air outlet 64 communicating with the compression chamber, and an air outlet 64 that can be sealed or sealed on the upper end of the diaphragm base 6 is installed. Conductive air outlet diaphragm 7.
凹槽一22上还设有环形凸环二,环形凸环二位于环形凸环一23内且与环形凸环一23之间隔有环形凹槽一25,相邻上述的进气孔21将环形凸环二隔断形成上述的支撑凸块一24。其支撑凸块一24也可以是无规则的相互隔开的各凸块。环形凸环二内还设有环形凸环三26,环形凸环三26内具有安装孔,上述的进气隔膜片4通过螺丝安装在安装孔上。安装时螺丝不是完全拧紧,而是留有一点点余量用来当活塞2往下移动时,空气能将进气隔膜片4顶开与进气孔21之间具有空隙,这样空气就从空隙中进入到压缩腔中。活塞2上端外侧壁上开有卡槽27,卡槽27内设有活塞环5。 Groove one 22 is also provided with annular protruding ring two, and annular protruding ring two is positioned at annular protruding ring one 23 and is separated from annular protruding ring one 23 with annular groove one 25, and adjacent above-mentioned air inlet 21 will ring The second protruding ring is separated to form the above-mentioned first supporting bump 24 . Its support projection 1 24 also can be each projection that is spaced apart from each other randomly. Annular protruding ring 2 is also provided with annular protruding ring 3 26, and annular protruding ring 3 26 has a mounting hole, and the above-mentioned air intake diaphragm 4 is installed on the mounting hole by screws. The screw is not fully tightened during installation, but a little margin is left for when the piston 2 moves down, the air can push the intake diaphragm 4 back and there is a gap between the intake hole 21, so that the air can flow from the gap. into the compression chamber. The outer wall of the upper end of the piston 2 is provided with a draw-in groove 27 , and a piston ring 5 is arranged in the draw-in groove 27 .
隔膜片底座6上端面上开有凹槽二61,凹槽二61内设有外环形凸环62和内环形凸环,所述的出气孔64位于外环形凸环62内且相邻两出气孔64将上述的内环形凸环隔断形成支撑凸块二63,当出气隔膜片7将出气孔64密封时所述的支撑凸块二63顶靠在出气隔膜片7的下端面。出气隔膜片7上安装有弹簧8,弹簧8一端抵靠在气缸1内腔壁上,另一端抵靠在出气隔膜片7上。出气隔膜片7通过螺丝安装在隔膜片底座6上,安装时螺丝不是完全拧紧,而是留有一点点余量用来当活塞2往上移动时,压缩腔中被压缩成高压的空气能将出气隔膜片7顶开与出气孔64之间具有空隙,这样空气就从空隙中高压输出。 There is a groove 2 61 on the upper end surface of the diaphragm base 6, and an outer annular protruding ring 62 and an inner annular protruding ring are arranged in the groove 2 61. The air outlet 64 is located in the outer annular protruding ring 62 and two adjacent outlets The air hole 64 cuts off the above-mentioned inner annular protruding ring to form a supporting protrusion 2 63 , and when the air outlet diaphragm 7 seals the air outlet 64 , the supporting protrusion 2 63 leans against the lower end surface of the air outlet diaphragm 7 . A spring 8 is installed on the air outlet diaphragm 7 , one end of the spring 8 leans against the inner cavity wall of the cylinder 1 , and the other end leans against the air outlet diaphragm 7 . The air outlet diaphragm 7 is installed on the diaphragm base 6 by screws. The screws are not fully tightened during installation, but a little margin is left for when the piston 2 moves upwards, the compressed air in the compression chamber can be compressed into a high pressure. There is a gap between the push-off of the air outlet diaphragm 7 and the air outlet hole 64, so that the air is output at high pressure from the gap.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
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| CN201520460222.1U CN204729260U (en) | 2015-07-01 | 2015-07-01 | A kind of air compression plant be installed on air compressor |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109737033A (en) * | 2019-02-18 | 2019-05-10 | 江苏亿卡迪机械工业集团有限公司 | A kind of air compressor press compression part-structure |
| CN111878358A (en) * | 2020-07-08 | 2020-11-03 | 河北华本机械有限公司 | Oil-free air compressor piston |
| CN112032016A (en) * | 2020-07-08 | 2020-12-04 | 河北华本机械有限公司 | Full-oilless air compressor for new energy vehicle |
-
2015
- 2015-07-01 CN CN201520460222.1U patent/CN204729260U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109737033A (en) * | 2019-02-18 | 2019-05-10 | 江苏亿卡迪机械工业集团有限公司 | A kind of air compressor press compression part-structure |
| CN109737033B (en) * | 2019-02-18 | 2023-08-15 | 江苏亿卡迪机械工业集团有限公司 | Compression part structure of air compressor press |
| CN111878358A (en) * | 2020-07-08 | 2020-11-03 | 河北华本机械有限公司 | Oil-free air compressor piston |
| CN112032016A (en) * | 2020-07-08 | 2020-12-04 | 河北华本机械有限公司 | Full-oilless air compressor for new energy vehicle |
| CN112032016B (en) * | 2020-07-08 | 2024-07-23 | 河北华本机械有限公司 | A completely oil-free air compressor for new energy vehicles |
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Address after: Air compressor Park Zeguo town of Wenling city Taizhou city Zhejiang province 317521 Patentee after: Shenyuan electromechanical Co.,Ltd. Address before: Air compressor Park Zeguo town of Wenling city Taizhou city Zhejiang province 317521 Patentee before: ZHEJIANG SHENYUAN ELECTRO-MACHINERY Co.,Ltd. |
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Granted publication date: 20151028 |