CN204725213U - For the Full-automatic feed mechanism of valve rod milling side machine - Google Patents

For the Full-automatic feed mechanism of valve rod milling side machine Download PDF

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Publication number
CN204725213U
CN204725213U CN201520366866.4U CN201520366866U CN204725213U CN 204725213 U CN204725213 U CN 204725213U CN 201520366866 U CN201520366866 U CN 201520366866U CN 204725213 U CN204725213 U CN 204725213U
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pusher
feed bin
blanking plate
dividing plate
liftout
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Chinese (zh)
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王汉涛
陈永亮
任旭阳
虢薇
岳巍
赵亚茹
彭文佳
伊建磊
刘玉坤
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Tianjin University
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Tianjin University
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Abstract

本实用新型公开了一种用于阀杆铣方机的全自动上料机构,包括顶料机构和推料机构;所述顶料机构包括顶料支架和固定在其顶部的料仓,所述料仓的底面采用坡面,在所述坡面的坡底处设有顶料盒,所述顶料盒竖直设置并由顶料气缸驱动;所述推料机构包括固接在所述料仓上的推料支架,在所述推料支架顶部设有与所述顶料盒衔接的下料板,所述下料板倾斜设置,所述下料板的顶部与所述料仓的顶部连接,在所述下料板的底部形成有V型导料槽,在所述V型导料槽内设有沿其长度方向延伸的推料杆,所述推料杆由推料气缸驱动。本实用新型将手动操作全部转变为自动化操作,不必人工参与,大大降低了操作的危险性,能够节省劳动力,降低劳动强度。

The utility model discloses a fully automatic feeding mechanism for a valve stem milling machine, which comprises a material jacking mechanism and a material pushing mechanism; The bottom surface of the silo adopts a slope surface, and a top material box is arranged at the bottom of the slope surface, and the top material box is vertically arranged and driven by a material lifting cylinder; the pushing mechanism includes a The push material bracket on the warehouse, on the top of the push material support, there is a blanking plate connected with the top material box, and the blanking plate is arranged obliquely, and the top of the blanking plate is connected with the top of the silo To connect, a V-shaped material guide groove is formed at the bottom of the blanking plate, and a push rod extending along its length direction is arranged in the V-shaped material guide groove, and the push rod is driven by a material push cylinder. The utility model transforms all manual operations into automatic operations without manual participation, greatly reduces the risk of operation, can save labor and reduce labor intensity.

Description

用于阀杆铣方机的全自动上料机构Fully automatic feeding mechanism for valve stem square milling machine

技术领域technical field

本实用新型涉及一种用于阀杆端面铣方的机床,特别是一种用于阀杆铣方机的全自动上料机构。The utility model relates to a machine tool for square milling of a valve stem end face, in particular to a fully automatic feeding mechanism for a valve stem square milling machine.

背景技术Background technique

阀杆制造行业是通用机械的重要分支。阀杆应用于工业生产的各个领域,经过多年的发展,我国的阀门阀杆加工制造企业数量居全世界第一,各种大中小阀门阀杆企业已达6000余家,其中产值超亿元的近百家。产品涵盖3000余种型号,4000多种规格。其中阀杆铣方由于其加工工艺的特殊性,导致加工效率、加工精度一直较低,所以产量相当少,在本行业中更是供不应求。浙江新金宝机床有限公司现已制造出阀杆铣方加工机(以下简称铣方机)一台,该加工机主要分为底座,刀具箱和工件箱三部分,由电动机驱动,通过皮带传动带动刀具转动,并且通过齿轮传递刀具和工件卡头的运动,利用刀具和工件不同的转速进而对圆柱形棒料进行端部铣方,该机器结构精巧,但是自动化程度低,大部分工作需要大量劳动力投入。例如:棒料需要人工移送到装卡工位。劳动强度高,效率低,存在安全隐患。The valve stem manufacturing industry is an important branch of general machinery. Valve stems are used in various fields of industrial production. After years of development, the number of valve stem processing and manufacturing enterprises in my country ranks first in the world. There are more than 6,000 large, medium and small valve stem enterprises, of which the output value exceeds 100 million yuan. Nearly a hundred. The products cover more than 3,000 models and more than 4,000 specifications. Among them, due to the special processing technology of valve stem milling, the processing efficiency and processing accuracy have always been low, so the output is quite small, and the supply in this industry is even more in short supply. Zhejiang New Jinbao Machine Tool Co., Ltd. has now manufactured a valve stem milling machine (hereinafter referred to as square milling machine). The machine is mainly divided into three parts: base, tool box and workpiece box. The tool rotates, and the movement of the tool and the workpiece chuck is transmitted through the gear, and the end milling of the cylindrical bar is performed by using the different rotational speeds of the tool and the workpiece. This machine has a delicate structure, but the degree of automation is low, and most of the work requires a lot of labor. put in. For example: bars need to be manually moved to the loading station. The labor intensity is high, the efficiency is low, and there are potential safety hazards.

发明内容Contents of the invention

本实用新型为解决公知技术中存在的技术问题而提供一种用于阀杆铣方机的全自动上料机构。The utility model provides a fully automatic feeding mechanism for a valve stem square milling machine in order to solve the technical problems in the known technology.

本实用新型为解决公知技术中存在的技术问题所采取的技术方案是:一种用于阀杆铣方机的全自动上料机构,包括顶料机构和推料机构;所述顶料机构包括顶料支架和固定在其顶部的料仓,所述料仓的底面采用坡面,所述坡面的坡底位于靠近推料机构的一侧,在所述坡面的坡底与所述料仓的侧壁之间设有间隔,在所述间隔内设有顶料盒,所述顶料盒竖直设置并由顶料气缸驱动,所述顶料气缸安装在所述料仓的外面;在所述料仓内置放有沿坡面方向延伸的顶料隔板,在所述顶料隔板上垂直设有两根与其螺纹连接的调整杆,所述调整杆与所述料仓的侧壁转动连接;所述推料机构包括固接在所述料仓上的推料支架,在所述推料支架顶部设有与所述顶料盒衔接的下料板,所述下料板的宽度与所述料仓的宽度相等,并沿所述料仓的长度方向延伸,所述下料板倾斜设置,所述下料板的顶部与所述料仓的顶部连接,在所述下料板上设有侧挡板和推料隔板,所述推料隔板与所述顶料隔板对齐且同向延伸,所述推料隔板位置可调地固接在所述下料板上,所述推料隔板与所述侧挡板之间的距离与棒料的长度适配,所述推料隔板的下端和所述侧挡板的下端与所述下料板的底部之间设有间隔,在所述间隔内形成有V型导料槽,在所述V型导料槽内设有沿其长度方向延伸的推料杆,所述推料杆由推料气缸驱动,所述推料气缸安装在所述推料支架上。The technical scheme adopted by the utility model to solve the technical problems existing in the known technology is: a fully automatic feeding mechanism for a valve stem milling machine, including a feeding mechanism and a pushing mechanism; the feeding mechanism includes The material jacking bracket and the silo fixed on the top thereof, the bottom surface of the silo adopts a slope surface, and the slope bottom of the slope surface is located on the side close to the pushing mechanism, and the slope bottom of the slope surface and the material A space is provided between the side walls of the silo, and a top material box is arranged in the space, and the top material box is vertically arranged and driven by a material jacking cylinder, and the material jacking cylinder is installed outside the silo; Inside the silo, there is a top material partition extending along the direction of the slope, and two adjustment rods are vertically arranged on the top material partition, which are threadedly connected with the top material baffle. The wall is rotatably connected; the pushing mechanism includes a pushing bracket fixedly connected to the silo, and a blanking plate connected with the top box is provided on the top of the pushing bracket, and the blanking plate The width is equal to the width of the silo, and extends along the length direction of the silo. The blanking plate is arranged obliquely, and the top of the blanking plate is connected to the top of the silo. There are side baffles and push material partitions on the board, the push material partitions are aligned with the top material partitions and extend in the same direction, and the position of the push material partitions is fixed on the lower material plate Above, the distance between the pusher partition and the side baffle is adapted to the length of the bar, and the lower end of the pusher partition and the lower end of the side baffle are in contact with the bottom of the blanking plate There is an interval between them, and a V-shaped material guide groove is formed in the interval, and a push rod extending along its length direction is arranged in the V-shaped material guide groove, and the push rod is driven by a push material cylinder , the pushing cylinder is installed on the pushing bracket.

在所述侧挡板的内侧和所述推料隔板的内侧均设有过料上限位板。Both the inner side of the side baffle and the inner side of the pushing partition are provided with an upper limit plate for material passing.

本实用新型具有的优点和积极效果是:能够使横放在料仓内的棒料在重力的作用下滚落在顶料盒上,然后采用顶料气缸顶升顶料盒,进而将棒料顶出料仓,使被顶出的棒料再次在重力的作用下沿下料板滚落至V型导料槽内,然后推料气缸伸出,将棒料推送至装卡工位。将手动操作全部转变为自动化操作,不必人工参与,大大降低了操作的危险性,能够节省劳动力,降低劳动强度。The utility model has the advantages and positive effects that: the bars placed horizontally in the silo can roll down on the top material box under the action of gravity, and then the top material box is lifted by the jacking cylinder, and then the bar material Eject out of the silo, so that the ejected bar rolls down to the V-shaped guide groove along the lower plate under the action of gravity, and then the pushing cylinder extends to push the bar to the clamping station. All manual operations are transformed into automatic operations without manual participation, which greatly reduces the risk of operation, saves labor and reduces labor intensity.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的顶料机构结构示意图;Fig. 2 is the structure schematic diagram of the ejecting mechanism of the utility model;

图3为本实用新型的推料机构结构示意图。Fig. 3 is a structural schematic diagram of the pushing mechanism of the utility model.

图中:11、顶料支架;12、料仓;13、顶料盒;14、顶料气缸;15、顶料隔板;16、调整杆;21、推料支架;22、下料板;23、侧挡板;24、推料隔板;25、V型导料槽;26、推料杆;27、推料气缸;28、过料上限位板。In the figure: 11, material jacking bracket; 12, silo; 13, material jacking box; 14, material jacking cylinder; 15, material jacking partition; 16, adjustment rod; 21, material pushing bracket; 23. Side baffle; 24. Pushing partition; 25. V-shaped material guide groove; 26. Pushing rod; 27. Pushing cylinder; 28. Upper limit plate for passing materials.

具体实施方式Detailed ways

为能进一步了解本实用新型的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:

请参阅图1~图3,一种用于阀杆铣方机的全自动上料机构,包括顶料机构和推料机构。Please refer to Figures 1 to 3, a fully automatic feeding mechanism for a valve stem square milling machine, including a jacking mechanism and a pushing mechanism.

所述顶料机构包括顶料支架11和固定在其顶部的料仓12,所述料仓12的底面采用坡面,所述坡面的坡底位于靠近推料机构的一侧,在所述坡面的坡底与所述料仓的侧壁之间设有间隔,在所述间隔内设有顶料盒13,所述顶料盒13竖直设置并由顶料气缸14驱动,所述顶料气缸14安装在所述料仓12的外面;在所述料仓12内置放有沿坡面方向延伸的顶料隔板15,在所述顶料隔板15上垂直设有两根与其螺纹连接的调整杆16,所述调整杆16与所述料仓13的侧壁转动连接。上述顶料隔板15用于调整所述料仓12的宽度。The material ejecting mechanism comprises a material ejecting support 11 and a silo 12 fixed on the top thereof. The bottom surface of the silo 12 adopts a slope, and the bottom of the slope is located on a side close to the pushing mechanism. A space is provided between the slope bottom of the slope surface and the side wall of the silo, and a top material box 13 is arranged in the space, and the top material box 13 is vertically arranged and driven by a top material cylinder 14. The jacking cylinder 14 is installed on the outside of the silo 12; the silo 12 is built with a jacking partition 15 extending along the direction of the slope, and on the jacking partition 15, there are two vertical An adjustment rod 16 that is threaded, and the adjustment rod 16 is rotatably connected with the side wall of the storage bin 13 . The top material partition 15 is used to adjust the width of the silo 12 .

所述推料机构包括固接在所述料仓12上的推料支架21,在所述推料支架21的顶部设有与所述顶料盒13衔接的下料板22,所述下料板22的宽度与所述料仓12的宽度相等,并沿所述料仓12的长度方向延伸,所述下料板22倾斜设置,所述下料板22的顶部与所述料仓12的顶部连接,在所述下料板22上设有侧挡板23和推料隔板24,所述推料隔板24与所述顶料隔板15对齐且同向延伸,所述推料隔板24位置可调地固接在所述下料板22上,所述推料隔板24与所述侧挡板23之间的距离与棒料的长度适配,所述推料隔板24的下端和所述侧挡板23的下端与所述下料板22的底部之间设有间隔,在所述间隔内形成有V型导料槽25,在所述V型导料槽25内设有沿其长度方向延伸的推料杆26,所述推料杆26由推料气缸27驱动,所述推料气缸27安装在所述推料支架21上。上述推料隔板24用于调整所述下料板22的下料宽度。The pushing mechanism includes a pushing bracket 21 fixedly connected to the silo 12, and a blanking plate 22 connected with the top box 13 is arranged on the top of the pushing bracket 21. The width of the plate 22 is equal to the width of the silo 12, and extends along the length direction of the silo 12, the blanking plate 22 is arranged obliquely, and the top of the blanking plate 22 is in contact with the bottom of the silo 12. The top is connected, and side baffles 23 and push material partitions 24 are provided on the lower material plate 22. The push material partitions 24 are aligned with the top material partition 15 and extend in the same direction. The position of the plate 24 is adjustable and fixed on the blanking plate 22, the distance between the pushing partition 24 and the side baffle 23 is adapted to the length of the bar, and the pushing partition 24 A space is provided between the lower end of the lower end of the side baffle plate 23 and the bottom of the blanking plate 22, a V-shaped material guide groove 25 is formed in the interval, and a V-shaped material guide groove 25 is formed in the described V-shaped material guide groove 25. A pusher rod 26 extending along its length direction is provided, and the pusher rod 26 is driven by a pusher cylinder 27 installed on the pusher bracket 21 . The material pushing partition 24 is used to adjust the blanking width of the blanking plate 22 .

在本实施例中,为了防止两根棒料同时滚落到所述V型导料槽25内,在所述侧挡板23的内侧和所述推料隔板24的内侧均设有过料上限位板28。In this embodiment, in order to prevent the two bars from rolling down into the V-shaped guide groove 25 at the same time, there are material passages on the inner side of the side baffle 23 and the inner side of the pushing partition 24. Upper limit plate 28.

尽管上面结合附图对本实用新型的优选实施例进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可以做出很多形式,这些均属于本实用新型的保护范围之内。Although the preferred embodiment of the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative and not restrictive. Under the enlightenment of the utility model, those skilled in the art can also make many forms without departing from the purpose of the utility model and the protection scope of the claims, and these all belong to the protection scope of the utility model.

Claims (2)

1. for a Full-automatic feed mechanism for valve rod milling side machine, it is characterized in that, comprise material jacking mechanism and pusher;
Described material jacking mechanism comprises liftout support and is fixed on the feed bin at its top, the bottom surface of described feed bin adopts domatic, the side near pusher is positioned at the bottom of described domatic slope, interval is provided with at the bottom of described domatic slope and between the sidewall of described feed bin, liftout box is provided with in described interval, described liftout box vertically arranges and is driven by material ejection cylinder, and described material ejection cylinder is arranged on the outside of described feed bin; At the built-in liftout dividing plate be placed with along line of slope extension of described feed bin, described liftout dividing plate is vertically provided with two adjusting levers be threaded with it, and the sidewall of described adjusting lever and described feed bin is rotationally connected;
Described pusher comprises the pusher support be fixed on described feed bin, the blanking plate be connected with described liftout box is provided with at described pusher cradle top, the width of described blanking plate is equal with the width of described feed bin, and extend along the length direction of described feed bin, described blanking plate is obliquely installed, the top of described blanking plate is connected with the top of described feed bin, described blanking plate is provided with side shield and pusher dividing plate, described pusher dividing plate aligns with described liftout dividing plate and extends in the same way, described pusher partition position is adjustably fixed on described blanking plate, distance between described pusher dividing plate and described side shield and the length adaptation of bar, the lower end of described pusher dividing plate and be provided with interval between the lower end of described side shield and the bottom of described blanking plate, V-type deflector chute is formed in described interval, the charging ram extended along its length is provided with in described V-type deflector chute, described charging ram is by pusher air cylinder driven, described pusher cylinder is arranged on described pusher support.
2. the Full-automatic feed mechanism for valve rod milling side machine according to claim 1, is characterized in that, is equipped with punishment in advance upper limit plate in the inner side of the inner side of described side shield and described pusher dividing plate.
CN201520366866.4U 2015-06-01 2015-06-01 For the Full-automatic feed mechanism of valve rod milling side machine Expired - Fee Related CN204725213U (en)

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CN105855888A (en) * 2016-06-06 2016-08-17 天津市天达汇品机电科技有限公司 Radial perforating and chamfering machine for shafts
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CN106607752A (en) * 2016-12-29 2017-05-03 无锡凯涵科技有限公司 A special feeding box structure for an automatic sander
CN107010292A (en) * 2017-05-24 2017-08-04 福建省碧诚工贸有限公司 A kind of bamboo chopsticks automatic labeling device
CN108705103A (en) * 2018-05-03 2018-10-26 安徽宇宙机床有限公司 A kind of automatic blanking and material collecting device of movable numerically-controlled row's knife lathe
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CN105583316B (en) * 2016-01-11 2018-10-26 昆山德衡汉自动化设备有限公司 Discoid part automatic loading/unloading equipment
CN105583316A (en) * 2016-01-11 2016-05-18 昆山德衡汉自动化设备有限公司 Automatic feeding and blanking equipment for disc-like parts
CN105855888A (en) * 2016-06-06 2016-08-17 天津市天达汇品机电科技有限公司 Radial perforating and chamfering machine for shafts
CN106111459A (en) * 2016-08-23 2016-11-16 苏州井上中鼎办公机器制品有限公司 A kind of printer roll shaft automatic glue spreading device
CN106111459B (en) * 2016-08-23 2018-09-25 苏州井上中鼎办公机器制品有限公司 A kind of printer roll shaft automatic glue spreading device
CN106607752A (en) * 2016-12-29 2017-05-03 无锡凯涵科技有限公司 A special feeding box structure for an automatic sander
CN107010292A (en) * 2017-05-24 2017-08-04 福建省碧诚工贸有限公司 A kind of bamboo chopsticks automatic labeling device
CN108705103A (en) * 2018-05-03 2018-10-26 安徽宇宙机床有限公司 A kind of automatic blanking and material collecting device of movable numerically-controlled row's knife lathe
CN108705103B (en) * 2018-05-03 2019-11-05 安徽宇宙机床有限公司 A kind of automatic blanking and material collecting device of movable numerically-controlled row's knife lathe
CN109927303A (en) * 2019-03-22 2019-06-25 石家庄灿高高频机械有限公司 Continous way high frequency lines splice machine
CN110894008A (en) * 2019-12-31 2020-03-20 思乐福智能科技(苏州)有限公司 Axle type gravity feed bin
CN110894008B (en) * 2019-12-31 2025-03-04 思乐福智能科技(苏州)有限公司 A shaft type gravity silo
CN111776713A (en) * 2020-07-10 2020-10-16 曾健 Automatic feeding device applied to round rod

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