CN204724854U - The production of aluminum powder spray chamber of band grading function - Google Patents
The production of aluminum powder spray chamber of band grading function Download PDFInfo
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- CN204724854U CN204724854U CN201520302528.4U CN201520302528U CN204724854U CN 204724854 U CN204724854 U CN 204724854U CN 201520302528 U CN201520302528 U CN 201520302528U CN 204724854 U CN204724854 U CN 204724854U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 229940098458 powder spray Drugs 0.000 title 1
- 238000000889 atomisation Methods 0.000 claims abstract description 75
- 239000000843 powder Substances 0.000 claims abstract description 43
- 238000001816 cooling Methods 0.000 claims description 20
- 239000000498 cooling water Substances 0.000 claims description 16
- 230000005484 gravity Effects 0.000 abstract description 5
- 239000002245 particle Substances 0.000 description 11
- 239000011261 inert gas Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
本实用新型提供了一种铝粉生产用带分级功能的雾化室,包括雾化喷嘴、雾化室、管道接口及粉体收集器,所述的雾化室为罐状结构,雾化室的左端设置有雾化喷嘴,雾化室的右端设置有管道接口,雾化室的底部沿雾化室的长度方向设置多个粉体收集器,所述的粉体收集器为漏斗状结构,其下端设置粉体收集口。本实用新型在对雾化后的铝粉进行雾化扩散及降温冷却的同时,还能利用铝粉自身重力的作用对雾化后的铝粉进行初次分级,克服现有雾化室功能单一的问题,同时又能够有效的克服铝粉生产分级困能,防止铝粉在分级设备及管道壁上粘结、结团,提高铝粉的生产效率,降低生产成本。
The utility model provides an atomization chamber with grading function for aluminum powder production, which comprises an atomization nozzle, an atomization chamber, a pipeline interface and a powder collector. The atomization chamber is a tank-shaped structure. The left end of the atomization chamber is provided with an atomizing nozzle, and the right end of the atomization chamber is provided with a pipeline interface. The bottom of the atomization chamber is provided with a plurality of powder collectors along the length direction of the atomization chamber. The powder collector is a funnel-shaped structure. The lower end is provided with a powder collecting port. The utility model can also use the gravity of the aluminum powder itself to classify the atomized aluminum powder at the same time as the atomized aluminum powder is atomized, diffused and cooled, and overcomes the single function of the existing atomization chamber. At the same time, it can effectively overcome the difficulty of grading aluminum powder production, prevent aluminum powder from sticking and agglomerating on the grading equipment and pipeline walls, improve the production efficiency of aluminum powder, and reduce production costs.
Description
技术领域:Technical field:
本实用新型属于金属粉体的生产制造技术领域,具体涉及一种铝粉生产用带分级功能的雾化室。 The utility model belongs to the technical field of metal powder production and manufacturing, in particular to an atomization chamber with a classification function for aluminum powder production.
背景技术:Background technique:
微细铝粉在军工、航天、化工、冶金、建材等领域被广泛的应用,市场需求量很大,市场前景也十分广阔,因此越来越多的工程技术人员关注铝粉的生产,研发出的铝粉的制粉工艺也越来越多,制粉设备多种多样,制粉效率也越来越高,但是目前技术人员对铝粉生产工艺及设备的研究,主要是针对如何提高铝粉生产效率,生产出更多、更细的铝粉以满足市场需要而进行的,但是,对于铝粉的粒径分布却没有过多的研究,也就是说目前的铝粉工艺设备生产出的铝粉,其粒度的分布范围较宽,铝粉颗粒大小差别较大,而要生产出粒度分布范围较窄的铝粉,必须将铝粉再次送入分级设备进行分级。而现有的铝粉生产设备的雾化室,其功能仅限于对雾化后的铝粉进行雾化扩散和降温的作用,功能单一。进入分级设备的铝粉,由于铝粉细粉收率高,粉体粒度小,产量大,容易出现粉体在设备、管道粘壁、堵塞、分级效率降低等弊端。 Micro-fine aluminum powder is widely used in military industry, aerospace, chemical industry, metallurgy, building materials and other fields. The market demand is huge and the market prospect is also very broad. Therefore, more and more engineers and technicians pay attention to the production of aluminum powder, and the developed There are more and more powder-making processes for aluminum powder, and the powder-making equipment is various, and the powder-making efficiency is getting higher and higher. However, the current research on aluminum powder production technology and equipment by technicians is mainly aimed at how to improve the production of aluminum powder. Efficiency, to produce more and finer aluminum powder to meet market needs, but there is not much research on the particle size distribution of aluminum powder, that is to say, the aluminum powder produced by the current aluminum powder process equipment , the particle size distribution range is wide, and the particle size of the aluminum powder varies greatly. To produce aluminum powder with a narrow particle size distribution range, the aluminum powder must be sent to the classification equipment again for classification. And the atomization chamber of existing aluminum powder production equipment, its function is only limited to the effect of atomizing and diffusing and cooling the aluminum powder after atomization, and function is single. The aluminum powder entering the classification equipment, due to the high yield of aluminum powder fine powder, small powder particle size and large output, is prone to disadvantages such as powder sticking to the wall of the equipment and pipeline, blockage, and reduced classification efficiency.
实用新型内容:Utility model content:
综上所述,为了克服现有技术问题的不足,本实用新型提供了一种铝粉生产用带分级功能的雾化室,该雾化室在对雾化后的铝粉进行雾化扩散及降温冷却的同时,还能利用铝粉自身重力的作用对雾化后的铝粉进行初次分级,克服现有雾化室功能单一的问题,同时又能够有效的克服铝粉生产分级困能,防止铝粉在分级设备及管道壁上粘结、结团,提高铝粉的生产效率,降低生产成本。 To sum up, in order to overcome the deficiencies of the existing technical problems, the utility model provides an atomization chamber with a classification function for the production of aluminum powder. The atomization chamber performs atomization, diffusion and At the same time of cooling down, the gravity of the aluminum powder itself can be used to classify the atomized aluminum powder for the first time, which overcomes the problem of the single function of the existing atomization chamber, and at the same time can effectively overcome the difficulty of grading the production of aluminum powder and prevent The aluminum powder sticks and agglomerates on the grading equipment and the pipe wall, which improves the production efficiency of aluminum powder and reduces the production cost.
为解决上述技术问题,本实用新型的技术方案是这样实现的: In order to solve the problems of the technologies described above, the technical solution of the utility model is achieved in this way:
一种铝粉生产用带分级功能的雾化室,其中:包括雾化喷嘴、雾化室、管道接口及粉体收集器,所述的雾化室为罐状结构,雾化室的左端设置有雾化喷嘴,雾化室的右端设置有管道接口,雾化室的底部沿雾化室的长度方向设置多个粉体收集器,所述的粉体收集器为漏斗状结构,其下端设置粉体收集口。 An atomization chamber with grading function for the production of aluminum powder, which includes an atomization nozzle, an atomization chamber, a pipeline interface and a powder collector. The atomization chamber is a pot-shaped structure, and the left end of the atomization chamber There is an atomizing nozzle, the right end of the atomizing chamber is provided with a pipeline interface, the bottom of the atomizing chamber is provided with a plurality of powder collectors along the length direction of the atomizing chamber, the powder collector is a funnel-shaped structure, and the lower end is provided Powder collection port.
进一步,所述的雾化室包括内壁及外壁,内壁外套装有外壁,内壁与外壁之间形成冷却空腔,外壁上设置有冷却水进口及冷却水出口,冷却水进口设置在雾化室的靠近雾化喷嘴一侧的底部,冷却水出口设置在雾化室的靠近管道接口一侧的上部。 Further, the atomization chamber includes an inner wall and an outer wall, the inner wall is covered with an outer wall, a cooling cavity is formed between the inner wall and the outer wall, the outer wall is provided with a cooling water inlet and a cooling water outlet, and the cooling water inlet is arranged on the side of the atomization chamber. The bottom near the side of the atomizing nozzle, and the cooling water outlet is arranged at the upper part of the atomizing chamber near the pipe interface.
进一步,所述的冷却空腔内沿雾化室的长度方向设置螺旋状的冷却导流板。 Further, a spiral cooling deflector is arranged in the cooling cavity along the length direction of the atomization chamber.
进一步,所述的粉体收集器的内壁上设置有螺旋状的粉体导流板。 Further, the inner wall of the powder collector is provided with a spiral powder deflector.
进一步,所述的雾化室的底部沿雾化室的长度方向设置三个粉体收集器,三个粉体收集器平行并列设置。 Further, the bottom of the atomization chamber is provided with three powder collectors along the length direction of the atomization chamber, and the three powder collectors are arranged in parallel.
本实用新型的有益效果为: The beneficial effects of the utility model are:
1、本实用新型在对雾化后的铝粉进行雾化扩散及降温冷却的同时,还能利用铝粉自身重力的作用对雾化后的铝粉进行初次分级,克服现有雾化室功能单一的问题,同时又能够有效的克服铝粉生产分级困能,防止铝粉在分级设备及管道壁上粘结、结团,提高铝粉的生产效率,降低生产成本。 1. The utility model can also use the gravity of the aluminum powder itself to classify the atomized aluminum powder while performing atomization, diffusion and cooling of the atomized aluminum powder, which overcomes the function of the existing atomization chamber. Single problem, and at the same time, it can effectively overcome the difficulty of grading aluminum powder production, prevent aluminum powder from sticking and agglomerating on the grading equipment and pipeline walls, improve the production efficiency of aluminum powder, and reduce production costs.
2、本实用新型的罐状雾化室水平布置,其底部设置多个粉体收集器,经雾化喷嘴高速喷出的铝粉,在惰性气体的保护下沿雾化室的长度方向流动,在铝粉重力作用下,颗粒较大的铝粉颗粒首先沉降进入第一个粉体收集器,中等颗粒的铝粉其次沉降进入第二个粉体收集器,较小颗粒的铝粉再次沉降进入第三个粉体收集器,而微细的铝粉随着惰性气体从管道接口进入后续铝粉分级设备进行再次分级。 2. The tank-shaped atomization chamber of the utility model is arranged horizontally, and a plurality of powder collectors are arranged at the bottom thereof, and the aluminum powder sprayed out at high speed by the atomization nozzle flows along the length direction of the atomization chamber under the protection of the inert gas. Under the action of the gravity of the aluminum powder, the larger aluminum powder particles first settle into the first powder collector, the medium-sized aluminum powder settles into the second powder collector next, and the smaller particles settle into the second powder collector again. The third powder collector, and the fine aluminum powder enters the subsequent aluminum powder grading equipment from the pipeline interface along with the inert gas for re-classification.
3、本实用新型的雾化室的内壁与外壁之间设置冷却空腔,冷却用的冷却水或冷却油在冷却腔内循环流动,对雾化室及雾化室内的惰性气体和铝粉进行冷却降温。 3. A cooling cavity is set between the inner wall and the outer wall of the atomization chamber of the present invention, and the cooling water or cooling oil for cooling circulates in the cooling cavity to cool the atomization chamber and the inert gas and aluminum powder in the atomization chamber. Cool down.
4、本实用新型的粉体收集器的内壁上设置有螺旋状的粉体导流板,沉降后的铝粉颗粒在螺旋粉体导流板的导流作用下向下流动通过粉体收集口进行收集存储。 4. The inner wall of the powder collector of the present utility model is provided with a spiral powder deflector, and the settled aluminum powder particles flow downward through the powder collection port under the diversion action of the spiral powder deflector Collect and store.
5、本实用新型结构简单、使用方便、造价成本低、构思新颖,在原有雾化室功能的基础上增加初分级功能,有效地提高铝粉生产效率,降低生产成本。 5. The utility model has the advantages of simple structure, convenient use, low cost and novel concept. It adds the function of primary classification to the original function of the atomization chamber, effectively improves the production efficiency of aluminum powder, and reduces the production cost.
附图说明:Description of drawings:
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1的A部放大示意图。 Fig. 2 is an enlarged schematic diagram of part A of Fig. 1 of the present invention.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1、图2所示,一种铝粉生产用带分级功能的雾化室,包括雾化喷嘴2、雾化室1、管道接口3及粉体收集器4,所述的雾化室1为罐状结构,包括内壁6及外壁7,内壁6外套装有外壁7,内壁6与外壁7之间形成冷却空腔10,外壁7上设置有冷却水进口8及冷却水出口9,冷却水进口8设置在雾化室1的靠近雾化喷嘴2一侧的底部,冷却水出口9设置在雾化室1的靠近管道接口3一侧的上部,冷却空腔10内沿雾化室1的长度方向设置螺旋状的冷却导流板11,雾化室1的左端设置有雾化喷嘴2,雾化室1的右端设置有管道接口3,雾化室1的底部沿雾化室1的长度方向设置三个粉体收集器4,三个粉体收集器4平行并列设置,粉体收集器4为漏斗状结构,其下端设置粉体收集口5,粉体收集器4的内壁6上设置有螺旋状的粉体导流板12。 As shown in Fig. 1 and Fig. 2, an atomization chamber with a classification function for aluminum powder production includes an atomization nozzle 2, an atomization chamber 1, a pipeline interface 3 and a powder collector 4, and the atomization chamber 1 is a tank-like structure, including an inner wall 6 and an outer wall 7, the inner wall 6 is covered with an outer wall 7, a cooling cavity 10 is formed between the inner wall 6 and the outer wall 7, and the outer wall 7 is provided with a cooling water inlet 8 and a cooling water outlet 9, cooling The water inlet 8 is arranged at the bottom of the atomization chamber 1 near the atomization nozzle 2, the cooling water outlet 9 is arranged at the upper part of the atomization chamber 1 near the pipeline interface 3, and the inside of the cooling cavity 10 is along the side of the atomization chamber 1. A spiral cooling deflector 11 is set in the length direction of the atomization chamber 1. The left end of the atomization chamber 1 is provided with an atomization nozzle 2. The right end of the atomization chamber 1 is provided with a pipeline interface 3. The bottom of the atomization chamber 1 is along the Three powder collectors 4 are arranged in the length direction, and the three powder collectors 4 are arranged parallel and side by side. A spiral powder deflector 12 is provided.
本实用新型的雾化室1通过雾化喷嘴2与铝粉生产用的保温炉连接,保温室内的铝液经过雾化喷嘴2在惰性气体的保护下雾化,从雾化喷嘴2高速进入雾化室1内腔,在惰性气体的保护下沿雾化室1的长度方向流动,其速度逐渐降低,铝粉在自身重力作用下沉降,颗粒较大的铝粉颗粒首先沉降进入第一个粉体收集器4,中等颗粒的铝粉其次沉降进入第二个粉体收集器4,较小颗粒的铝粉再次沉降进入第三个粉体收集器4,而微细的铝粉随着惰性气体从管道接口3进入后续铝粉分级设备进行再次分级。进入粉体收集器4的铝粉颗粒在螺旋状的粉体导流板12的导流作用下向下流动通过粉体收集口5进行收集存储。在整个过程中,冷却水从冷却水进口8进入雾化室1的冷却空腔10,从冷却水出口9流出,冷却水在冷却空腔10内在冷却导流板11的作用下循环流动,对雾化室1及雾化室1内的惰性气体和铝粉进行冷却降温。 The atomization chamber 1 of the utility model is connected with the heat preservation furnace for aluminum powder production through the atomization nozzle 2. The inner cavity of the atomization chamber 1 flows along the length direction of the atomization chamber 1 under the protection of the inert gas, and its speed gradually decreases, and the aluminum powder settles under the action of its own gravity. The aluminum powder of medium particles settles into the second powder collector 4 next, and the aluminum powder of smaller particles settles into the third powder collector 4 again, while the fine aluminum powder flows from the The pipeline interface 3 enters the subsequent aluminum powder classification equipment for further classification. The aluminum powder particles entering the powder collector 4 flow downward through the powder collection port 5 under the guidance of the spiral powder deflector 12 for collection and storage. During the whole process, the cooling water enters the cooling cavity 10 of the atomization chamber 1 from the cooling water inlet 8, flows out from the cooling water outlet 9, and the cooling water circulates in the cooling cavity 10 under the action of the cooling deflector 11. The atomization chamber 1 and the inert gas and aluminum powder in the atomization chamber 1 are cooled down.
需要说明的是,以上所述实施例是对本实用新型技术方案的说明而非限制,所属技术领域普通技术人员的等同替换或者根据现有技术而做的其它修改,只要没超出本实用新型技术方案的思路和范围,均应包含在本实用新型所要求的权利范围之内。 It should be noted that the above-mentioned embodiments are illustrations and not limitations to the technical solutions of the present utility model, equivalent replacements by those of ordinary skill in the art or other modifications made according to the prior art, as long as they do not exceed the technical solutions of the present utility model The idea and scope of the invention should be included in the scope of rights required by the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107352178A (en) * | 2017-07-31 | 2017-11-17 | 黔西南州启腾矿山设备有限公司 | A kind of special storing powder tank of concrete mixing plant |
CN111014007A (en) * | 2019-12-03 | 2020-04-17 | 芜湖鼎恒材料技术有限公司 | Metal powder storage bin for secondary classified screening |
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2015
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107352178A (en) * | 2017-07-31 | 2017-11-17 | 黔西南州启腾矿山设备有限公司 | A kind of special storing powder tank of concrete mixing plant |
CN111014007A (en) * | 2019-12-03 | 2020-04-17 | 芜湖鼎恒材料技术有限公司 | Metal powder storage bin for secondary classified screening |
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Address after: The western part of Changyuan County, Xinxiang City People's road 453400 in Henan Province Patentee after: HENAN YUANYANG POWDER TECHNOLOGY CO., LTD. Address before: The western part of Changyuan County, Xinxiang City People's road 453400 in Henan Province Patentee before: Henan Province Yuanyang Aluminum Industry Co., Ltd. |