CN204704834U - Exhaust-heat boiler flue gas low temperature dedusting redox the two poles of the earth absorption process denitration treatment system - Google Patents

Exhaust-heat boiler flue gas low temperature dedusting redox the two poles of the earth absorption process denitration treatment system Download PDF

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CN204704834U
CN204704834U CN201520446348.3U CN201520446348U CN204704834U CN 204704834 U CN204704834 U CN 204704834U CN 201520446348 U CN201520446348 U CN 201520446348U CN 204704834 U CN204704834 U CN 204704834U
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flue gas
waste heat
absorption tower
outlet
heat boiler
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明嵬
姚琼
任磊
陈静
张皓
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Zhejiang Xizi United Engineering Co Ltd
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Abstract

一种余热锅炉烟气低温除尘氧化还原两极吸收法脱硝处理系统,它包括余热锅炉、静电除尘器、引风机、第一吸收塔、第二吸收塔和烟囱,以及余热烟气输送管道,所述余热锅炉设置有烟气进口和烟气出口,烟气进口连接余热输送管道,烟气出口连接静电除尘器进口,所述静电除尘器的出口连接引风机进口,所述引风机再通过设置有的引风机出口连接到第一吸收塔的进口,所述第一吸收塔通过设置有的第一吸收塔出口连接第二吸收塔进口,所述的第二吸收塔通过设置有的第二吸收塔出口连接至余热烟气输送管道,所述余热烟气输送管道连接烟囱。

A waste heat boiler flue gas low-temperature dedusting oxidation-reduction two-stage absorption denitrification treatment system, which includes a waste heat boiler, an electrostatic precipitator, an induced draft fan, a first absorption tower, a second absorption tower, a chimney, and a waste heat flue gas transmission pipeline, said The waste heat boiler is provided with a flue gas inlet and a flue gas outlet, the flue gas inlet is connected to the waste heat conveying pipe, the flue gas outlet is connected to the inlet of the electrostatic precipitator, the outlet of the electrostatic precipitator is connected to the inlet of the induced draft fan, and the induced draft fan passes through the provided The outlet of the induced draft fan is connected to the inlet of the first absorption tower, and the first absorption tower is connected to the inlet of the second absorption tower through the outlet of the first absorption tower, and the outlet of the second absorption tower is connected to the outlet of the second absorption tower. It is connected to the waste heat flue gas conveying pipeline, and the waste heat flue gas conveying pipeline is connected to the chimney.

Description

余热锅炉烟气低温除尘氧化还原两极吸收法脱硝处理系统Waste heat boiler flue gas low-temperature dust removal redox bipolar absorption method denitrification treatment system

技术领域 technical field

本实用新型设计了一种余热烟气低温除尘氧化还原两极吸收法脱硝处理系统。 The utility model designs a denitrification treatment system of waste heat flue gas low-temperature dust removal redox bipolar absorption method.

背景技术 Background technique

余热是在能源利用设备中没有被利用的能源,包括高温废气余热、冷却介质余热、废汽废水余热、高温产品和炉渣余热、化学反应余热、可燃废气废液和废料余热等,“十二五”期间,国家已在钢铁、玻璃、有色金属、化工、建材等余热资源丰富的行业全面推广余热回收利用技术。而且随着国民经济的快速发展,国家对环保的要求越来越高,在推进余热回收利用的同时,余热回收锅炉的尾气清洁排放也日益受到重视。 Waste heat is energy that has not been utilized in energy utilization equipment, including waste heat of high-temperature exhaust gas, waste heat of cooling medium, waste heat of waste steam and waste water, waste heat of high-temperature products and slag, waste heat of chemical reactions, waste heat of combustible waste gas and liquid, and waste heat. During the period, the country has comprehensively promoted waste heat recovery and utilization technologies in industries with rich waste heat resources such as steel, glass, non-ferrous metals, chemicals, and building materials. Moreover, with the rapid development of the national economy, the country has higher and higher requirements for environmental protection. While promoting the recovery and utilization of waste heat, the clean emission of exhaust gas from waste heat recovery boilers has also received increasing attention.

以玻璃窑炉生产为例,2011年4月2日,环境保护部和国家质量检验检疫总局发布的《平板玻璃工业大气污染物排放标准》规定于2011年10月1日实施。以一家企业的浮法平板玻璃熔窑的数据为原型,该玻璃窑燃料为天然气,其烟气的排放数据如下表。 Taking the production of glass furnaces as an example, on April 2, 2011, the Ministry of Environmental Protection and the General Administration of Quality Inspection and Quarantine of the People's Republic of China issued the "Emission Standards for Air Pollutants in the Flat Glass Industry" and implemented them on October 1, 2011. Taking the data of a company's float flat glass melting furnace as a prototype, the glass furnace fuel is natural gas, and its flue gas emission data is shown in the table below.

序号serial number 参数名称parameter name 单位unit 1#窑炉1# kiln 2#窑炉2# kiln 3#窑炉3# Kiln 11 型号model t/dt/d 250250 500500 600600 22 排烟温度exhaust temperature 480480 480480 480480 33 烟气量Flue gas volume Nm3/hNm 3 /h 5900059000 9000090000 108000108000 44 颗粒物particulates mg/Nm3 mg/ Nm3 30003000 30003000 30003000 55 SO2 SO 2 mg/Nm3 mg/ Nm3 <200<200 <200<200 <200<200 66 NOX NO X mg/Nm3 mg/ Nm3 23502350 33003300 37503750 77 HCLHCL mg/Nm3 mg/ Nm3 <130<130 <130<130 <130<130 88 氟化物Fluoride mg/Nm3 mg/ Nm3 <5<5 <5<5 <5<5

 从上表中可以看出,该企业的玻璃窑烟气中颗粒物和NOX大大超出了国家标准,需要选择合适的脱硝除尘系统进行处理。 It can be seen from the above table that the particles and NOX in the flue gas of the glass kiln of this enterprise have greatly exceeded the national standard, and a suitable denitrification and dust removal system needs to be selected for treatment.

目前国内脱硝研究的方向主要有:低氮燃烧技术、富氧燃烧技术、SNCR、SCR和氧化还原吸收法。 At present, the research directions of denitrification in China mainly include: low-nitrogen combustion technology, oxygen-enriched combustion technology, SNCR, SCR and redox absorption method.

低氮燃烧技术和富氧燃烧技术是都是属于控制燃烧温度,减少热力氮氧化物的生成,由于余热锅炉的非燃烧特性,低氮燃烧技术和富氧燃烧技术都不适合玻璃窑。 Both low-nitrogen combustion technology and oxygen-enriched combustion technology belong to the control of combustion temperature to reduce the formation of thermal nitrogen oxides. Due to the non-combustion characteristics of waste heat boilers, low-nitrogen combustion technology and oxygen-enriched combustion technology are not suitable for glass kilns.

SNCR属于比较成熟的脱硝技术,应用十分广泛,SNCR脱硝技术采用高温反应方式,需要烟气在950~1100℃的温度范围内且有充足的反应时间由还原剂与NOx发生原反应,生成无害的氮气和水。由于在余热锅炉内不存在温度950~1100℃分区,因此SNCR不适合余热锅炉的脱硝。 SNCR is a relatively mature denitrification technology with a wide range of applications. SNCR denitrification technology adopts a high-temperature reaction method, which requires the flue gas to be in the temperature range of 950~1100°C and have sufficient reaction time for the original reaction between the reducing agent and NOx to form harmless of nitrogen and water. Since there is no temperature zone between 950 and 1100°C in the waste heat boiler, SNCR is not suitable for the denitrification of the waste heat boiler.

SCR脱硝技术反应条件易于控制,能够达到很高的脱硝效率(可达90%以上),SCR脱硝方法已成为国内外烟气脱硝比较成熟的主流技术。由于玻璃窑主工艺的原因,余热烟气含尘量大,粉尘粒度小,粉尘中含有可导致催化剂中毒的碱金属、碱土金属,易导致催化剂微孔堵塞,造成催化剂的中毒,因此必须在脱硝之前进行除尘。对于350℃~400℃高温除尘器,由于热膨胀的影响,高温除尘器运行状态不稳定,经常导致整个系统解列,余热烟气必须从旁路排掉,对环境的伤害很大,而且浪费了余热资源。 The reaction conditions of SCR denitration technology are easy to control, and can achieve high denitration efficiency (up to 90%). SCR denitration method has become a relatively mature mainstream technology for flue gas denitrification at home and abroad. Due to the main process of the glass kiln, the waste heat flue gas has a large dust content and a small particle size. The dust contains alkali metals and alkaline earth metals that can cause catalyst poisoning, which can easily cause the micropores of the catalyst to be blocked and cause catalyst poisoning. Therefore, it must be denitrified. Dust before. For the 350℃~400℃ high-temperature dust collector, due to the influence of thermal expansion, the operation state of the high-temperature dust collector is unstable, which often leads to the decommissioning of the entire system, and the waste heat flue gas must be discharged from the bypass, which is very harmful to the environment and wastes waste heat resources.

发明内容 Contents of the invention

本实用新型的目的是为了提供一种余热烟气低温除尘氧化还原两极吸收法脱硝处理系统。不仅适用于玻璃窑炉配套的余热锅炉烟气净化处理,也适用于其他初始温度~500℃的高含尘余热锅炉的烟气净化处理。 The purpose of the utility model is to provide a low-temperature dedusting redox bipolar absorption denitrification treatment system for waste heat flue gas. It is not only suitable for flue gas purification treatment of waste heat boilers supporting glass kilns, but also suitable for flue gas purification treatment of other high-dust waste heat boilers with an initial temperature of ~500 °C.

该实用新型的技术方案为:一种余热锅炉烟气低温除尘氧化还原两极吸收法脱硝处理系统,它包括余热锅炉、静电除尘器、引风机、第一吸收塔、第二吸收塔和烟囱,以及余热烟气输送管道,所述余热锅炉设置有烟气进口和烟气出口,烟气进口连接余热输送管道,烟气出口连接静电除尘器进口,所述静电除尘器的出口连接引风机进口,所述引风机再通过设置有的引风机出口连接到第一吸收塔的进口,所述第一吸收塔通过设置有的第一吸收塔出口连接第二吸收塔进口,所述的第二吸收塔通过设置有的第二吸收塔出口连接至余热烟气输送管道,所述余热烟气输送管道连接烟囱。 The technical solution of this utility model is: a waste heat boiler flue gas low-temperature dedusting redox bipolar absorption denitrification treatment system, which includes a waste heat boiler, an electrostatic precipitator, an induced draft fan, a first absorption tower, a second absorption tower and a chimney, and The waste heat flue gas conveying pipeline, the waste heat boiler is provided with a flue gas inlet and a flue gas outlet, the flue gas inlet is connected to the waste heat conveying pipe, the flue gas outlet is connected to the inlet of the electrostatic precipitator, and the outlet of the electrostatic precipitator is connected to the inlet of the induced draft fan. The induced draft fan is connected to the inlet of the first absorption tower through the outlet of the induced draft fan provided, and the first absorption tower is connected to the inlet of the second absorption tower through the outlet of the first absorption tower provided with, and the second absorption tower passes through The outlet of the provided second absorption tower is connected to the waste heat flue gas conveying pipe, and the waste heat flue gas conveying pipe is connected to the chimney.

烟气(约480℃)进入余热锅炉,在余热锅炉内经过余热利用后,排烟温度约为165℃。锅炉的排烟经过静电除尘器,使粉尘浓度降低到50mg/Nm3以下。经除尘净化过的烟气进入经过引风机引至一级吸收塔,烟气与氧化吸收液得到充分的接触,经过较为理想的传质作用,使烟气中的部分氮氧化物与吸收液反应得到脱除,经过一级吸收塔处理后,不仅去除了少量部分氮氧化物、而且提高了烟气中NOx的氧化度(NO2/NOX浓度比),而后再进入二级吸收塔,烟气中的NOx再次被吸收液吸收,烟气得到有效的净化后通过烟道进入烟囱高空排放。 The flue gas (about 480°C) enters the waste heat boiler, and after the waste heat is utilized in the waste heat boiler, the exhaust gas temperature is about 165°C. The exhaust smoke from the boiler passes through the electrostatic precipitator to reduce the dust concentration to below 50mg/Nm3. The flue gas after dedusting and purification enters the first-stage absorption tower through the induced draft fan, and the flue gas is fully contacted with the oxidized absorption liquid. After a relatively ideal mass transfer, part of the nitrogen oxides in the flue gas react with the absorption liquid. After being removed, after being treated by the primary absorption tower, not only a small amount of nitrogen oxides are removed, but also the oxidation degree of NOx in the flue gas (NO2/NOX concentration ratio) is increased, and then enters the secondary absorption tower, the flue gas The NOx is absorbed by the absorption liquid again, and the flue gas is effectively purified and then enters the chimney through the flue and is discharged at high altitude.

本实用新型的有益效果为:不仅适用于玻璃窑炉配套的余热锅炉烟气净化处理,也适用于其他初始温度~500℃的高含尘余热锅炉的烟气净化处理,结构简单,使用安全稳定,利用率高。因此,实用新型值得推广。 The beneficial effects of the utility model are: it is not only suitable for the flue gas purification treatment of waste heat boilers supporting glass kilns, but also suitable for the flue gas purification treatment of other high-dust waste heat boilers with an initial temperature of ~500°C. It has a simple structure and is safe and stable to use. , high utilization rate. Therefore, the utility model is worth promoting.

附图说明 Description of drawings

图1是本实用新型实施例结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of the utility model.

具体实施方式 Detailed ways

以下结合附图对本实用新型的结构和原理做进一步说明。 Below in conjunction with accompanying drawing, structure and principle of the present utility model are further described.

如图1所示,本实施例为:一种余热锅炉烟气低温除尘氧化还原两极吸收法脱硝处理系统,它包括余热锅炉1、静电除尘器2、引风机3、第一吸收塔4、第二吸收塔5和烟囱6,以及余热烟气输送管道7,所述余热锅炉1设置有烟气进口和烟气出口,烟气进口连接余热输送管道7,烟气出口连接静电除尘器2进口,所述静电除尘器2的出口连接引风机2进口,所述引风机2再通过设置有的引风机2出口连接到第一吸收塔4的进口,所述第一吸收塔4通过设置有的第一吸收塔4出口连接第二吸收塔5进口,所述的第二吸收塔5通过设置有的第二吸收塔5出口连接至余热烟气输送管道7,所述余热烟气输送管道7连接烟囱6。 As shown in Figure 1, this embodiment is: a waste heat boiler flue gas low-temperature dedusting redox bipolar absorption denitrification treatment system, which includes a waste heat boiler 1, an electrostatic precipitator 2, an induced draft fan 3, a first absorption tower 4, a second Two absorption towers 5, chimneys 6, and waste heat flue gas conveying pipes 7, the waste heat boiler 1 is provided with a flue gas inlet and a flue gas outlet, the flue gas inlet is connected to the waste heat conveying pipe 7, and the flue gas outlet is connected to the inlet of the electrostatic precipitator 2, The outlet of the electrostatic precipitator 2 is connected to the inlet of the induced draft fan 2, and the induced draft fan 2 is connected to the inlet of the first absorption tower 4 through the outlet of the induced draft fan 2 provided, and the first absorption tower 4 is connected to the inlet of the first absorption tower 4 through the provided first absorption tower 4. The outlet of an absorption tower 4 is connected to the inlet of the second absorption tower 5, and the outlet of the second absorption tower 5 is connected to the waste heat flue gas pipeline 7 through the outlet of the second absorption tower 5, and the waste heat flue gas pipeline 7 is connected to the chimney 6.

使用时,通过高温余热烟气进入余热锅炉1,可以产生蒸汽,蒸汽可以用于发电或生产工艺供热。同时降低烟气的排烟温度使烟气可以满足常规的静电除尘器的使用条件。余热烟气通过静电除尘器去除颗粒物及余热烟气在两级吸收塔中与吸收液反应后脱除NOX。使得余热锅炉的烟气达标排放标准。 When in use, high-temperature waste heat flue gas enters the waste heat boiler 1 to generate steam, which can be used for power generation or heat supply for production processes. At the same time, the exhaust temperature of the flue gas is reduced so that the flue gas can meet the operating conditions of the conventional electrostatic precipitator. The residual heat flue gas passes through the electrostatic precipitator to remove particulate matter and the residual heat flue gas reacts with the absorption liquid in the two-stage absorption tower to remove NOX. Make the flue gas of the waste heat boiler meet the emission standard.

Claims (1)

1. exhaust-heat boiler flue gas low temperature dedusting redox the two poles of the earth absorption process denitration treatment system, it comprises waste heat boiler, electrostatic precipitator, air-introduced machine, first absorption tower, second absorption tower and chimney, and smoke conveying duct, it is characterized in that: described waste heat boiler is provided with gas approach and exhanst gas outlet, gas approach connects waste heat conveyance conduit, exhanst gas outlet connects electrostatic precipitator import, the outlet of described electrostatic precipitator connects air-introduced machine import, described air-introduced machine is connected to the import on the first absorption tower again by the air-introduced machine outlet be provided with, described first absorption tower connects second absorption tower import by the first absorption tower outlet be provided with, described second absorption tower is connected to waste heat smoke conveying duct by the second absorption tower outlet be provided with, described waste heat smoke conveying duct connects chimney.
CN201520446348.3U 2015-06-26 2015-06-26 Exhaust-heat boiler flue gas low temperature dedusting redox the two poles of the earth absorption process denitration treatment system Expired - Lifetime CN204704834U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107420927A (en) * 2017-08-04 2017-12-01 中节能工业节能有限公司 A kind of fire coal boiler fume high-efficient purification and UTILIZATION OF VESIDUAL HEAT IN technique

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107420927A (en) * 2017-08-04 2017-12-01 中节能工业节能有限公司 A kind of fire coal boiler fume high-efficient purification and UTILIZATION OF VESIDUAL HEAT IN technique

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