CN204704392U - A rubber spring type pressure regulating module of a pressure regulator - Google Patents
A rubber spring type pressure regulating module of a pressure regulator Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型是关于一种用于调压器的橡胶弹簧式调压模块,尤其是一种利用橡胶弹簧设于主弹簧座与本体之间,通过橡胶弹簧能储存与释放弹力,进而配合主弹簧座调整位移让内部压力得以平衡,使调压作业得以顺利进行,达成调整输出压力的目的,橡胶弹簧更能调控本身的硬度,使弹性范围的应用得以扩展。The utility model relates to a rubber spring type pressure regulating module used for a voltage regulator, in particular to a rubber spring installed between the main spring seat and the body, through which the rubber spring can store and release elastic force, and then cooperate with the main spring The seat adjustment displacement allows the internal pressure to be balanced, so that the pressure adjustment operation can be carried out smoothly, and the purpose of adjusting the output pressure is achieved. The rubber spring can better control its own hardness, so that the application of the elastic range can be expanded.
背景技术Background technique
现有技术中普遍采用的调压器9的内部调压结构,如图8~9中所示,可见该调压器9主要以上方调压器旋钮91旋转进行调压作业,通过内部活塞92与阀组件94垂直位移,进而操控调压器9内部气体的流通或停止;而活塞92位移动作时,需增加输出作用力才能解决本身的摩擦力影响,且该活塞92还有密封不完全的情形有待改善。The internal pressure regulating structure of the pressure regulator 9 commonly used in the prior art is shown in Figs. Vertical displacement with the valve assembly 94, and then control the circulation or stop of the gas inside the pressure regulator 9; and when the piston 92 is displaced, it needs to increase the output force to solve the friction effect of itself, and the piston 92 has an incomplete seal The situation could be improved.
然而,后有改良上述结构缺点的市售产品,其内部结构请参考如图10~图11中所示,可见结构与前述活塞式的调压器9大致相同,其差异处在于原本活塞92组件改设为膜片93组件,而该膜片93主要由橡胶包覆纤维布料所黏合构成的一种复合材料,而该膜片93具有一定弹性能配合内部阀组件94,使膜片配合气体产生变形让气体得以进出,而此结构主要能改善活塞的摩擦力,也可输出作用力达成调压的目的;而此膜片93采用包胶构成,其材料被纤维布料影响,并无伸展空间,且受限于复合材料的特性,经长期使用下膜片93会因变形次数增加,受垂直与水平两方向的作用力影响,最终导致膜片93发生破裂的情况;从上可知膜片93仍有改进空间。However, there are commercially available products that improve the above-mentioned structural shortcomings. Please refer to Figures 10 to 11 for their internal structures. Change it to a diaphragm 93 component, and the diaphragm 93 is mainly a composite material formed by bonding rubber-coated fiber cloth, and the diaphragm 93 has a certain elasticity and can cooperate with the internal valve assembly 94, so that the diaphragm cooperates with the gas to generate The deformation allows the gas to enter and exit, and this structure can mainly improve the friction of the piston, and can also output the force to achieve the purpose of pressure regulation; and the diaphragm 93 is made of rubber, and its material is affected by the fiber cloth, so there is no room for stretching. And limited by the characteristics of the composite material, the diaphragm 93 will eventually rupture due to the increase in the number of deformations and the force in the vertical and horizontal directions after long-term use; it can be seen from the above that the diaphragm 93 is still There is room for improvement.
前述活塞92调压结构,会受到垂直作用力、以及摩擦力的影响,而膜片93的调压结构,会受到垂直与水平作用力、以及本身复合材料的影响,对于调压过程导致有密封不完全的漏气、降压迟缓、升压的压力精准度异常、膜片破裂、气压流量不足等产生的问题,亟待改善。The pressure regulating structure of the aforementioned piston 92 will be affected by the vertical force and frictional force, while the pressure regulating structure of the diaphragm 93 will be affected by the vertical and horizontal force and the composite material itself, resulting in a tight seal for the pressure regulating process. Problems caused by incomplete air leakage, slow pressure drop, abnormal pressure boost accuracy, diaphragm rupture, and insufficient air flow need to be improved urgently.
实用新型内容Utility model content
本实用新型为一种调压器橡胶弹簧式调压模块,主要由本体内部设有调压气道,调压气道内具有一阀部,且该阀部下方设有用以启闭阀门口用的一阀组件,该阀组件上方具有一球面,一调压模块由一主弹簧座与一橡胶弹簧所组成,且该主弹簧座具有止漏锥面,而橡胶弹簧设于主弹簧座与本体之间,该橡胶弹簧受主弹簧座挤压,使阀组件受其推动位移,使球面配合主弹簧座的止漏锥面,形成溢流口密封或开启。The utility model relates to a rubber spring type pressure regulating module of a pressure regulator, which is mainly provided with a pressure regulating air passage inside the body, and a valve part is provided in the pressure regulating air passage, and a valve for opening and closing the valve port is provided under the valve part. A valve assembly, with a spherical surface on the top of the valve assembly, a pressure regulating module consisting of a main spring seat and a rubber spring, and the main spring seat has a leak-proof cone surface, and the rubber spring is arranged between the main spring seat and the body During this period, the rubber spring is squeezed by the main spring seat, so that the valve assembly is pushed and displaced by it, so that the spherical surface cooperates with the anti-leakage cone surface of the main spring seat to form a seal or open the overflow port.
本实用新型利用该调压模块承受压力,橡胶弹簧能储存与释放弹力,配合主弹簧座调整位移,使内部压力得以平衡,达到调压作业顺利进行,且该橡胶弹簧于一定弹性范围内作用不会产生弹性疲乏问题;更进一步,能透过调控该橡胶弹簧的硬度,使弹性范围的应用得以扩展,使其能应用于更多相关产品,能大幅改善现有技术的不足之处。The utility model utilizes the pressure regulating module to bear the pressure, the rubber spring can store and release the elastic force, cooperate with the main spring seat to adjust the displacement, so that the internal pressure can be balanced, and the pressure regulating operation can be carried out smoothly, and the rubber spring does not work within a certain elastic range. The problem of elastic fatigue will occur; furthermore, by adjusting the hardness of the rubber spring, the application of the elastic range can be expanded, so that it can be applied to more related products, and can greatly improve the shortcomings of the existing technology.
附图说明Description of drawings
图1为本实用新型一种调压器橡胶弹簧式调压模块的立体图;Fig. 1 is a perspective view of a rubber spring type pressure regulating module of a voltage regulator of the present invention;
图2为实用新型一种调压器橡胶弹簧式调压模块的剖视图;Fig. 2 is a cross-sectional view of a rubber spring type pressure regulating module of a pressure regulator of the utility model;
图3为本实用新型调压模块的示意图;Fig. 3 is the schematic diagram of the utility model pressure regulating module;
图4为本实用新型调压器座右转于推动阀组件的放大示意图;Fig. 4 is an enlarged schematic diagram of the pressure regulator seat of the utility model turning right to push the valve assembly;
图5为本实用新型调压器座右转于阀组件复位闭合阀门口的放大示意图;Fig. 5 is an enlarged schematic diagram of the seat of the pressure regulator of the present invention turning right to reset and close the valve port of the valve assembly;
图6为本实用新型调压器座左转于橡胶弹簧释放弹力推动主弹簧座向上开启时的止漏锥面的放大示意图;Figure 6 is an enlarged schematic view of the anti-leakage cone surface when the pressure regulator seat of the utility model turns left and the rubber spring releases the elastic force to push the main spring seat to open upward;
图7为本实用新型调压器座左转于橡胶弹簧释放弹力推动主弹簧座向下关闭时的止漏锥面的放大示意图;Figure 7 is an enlarged schematic view of the anti-leakage cone surface when the pressure regulator seat of the utility model turns left and the rubber spring releases the elastic force to push the main spring seat to close downward;
图8为现有技术的活塞式调压结构的示意图;Fig. 8 is a schematic diagram of a piston-type pressure regulating structure in the prior art;
图9为现有技术的活塞式调压结构的局部放大图;Fig. 9 is a partially enlarged view of a piston-type pressure regulating structure in the prior art;
图10为现有技术的膜片式调压结构的示意图;Fig. 10 is a schematic diagram of a diaphragm pressure regulating structure in the prior art;
图11为现有技术的膜片式调压结构的局部放大图。Fig. 11 is a partially enlarged view of a diaphragm-type pressure regulating structure in the prior art.
本实用新型图中:In the figure of the utility model:
1 本体 21 主弹簧座1 body body 21 main spring seat
11 调压器座 211 主弹簧11 Pressure regulator seat 211 Main spring
12 调压气道 212 止漏锥面12 Pressure-regulating airway 212 Leak-stop cone
13 阀部 213 限位槽13 Valve part 213 Limiting groove
131 阀门口 214 嵌槽131 Valve port 214 Insert groove
132 阀组件 22 橡胶弹簧132 Valve assembly 22 Rubber spring
133 球面 23 定位座133 spherical surface 23 positioning seat
2 调压模块 24 支撑弹簧2 Pressure regulating module 24 Support spring
现有技术图中:In prior art drawings:
9 调压器 93 膜片9 Pressure Regulator 93 Diaphragm
91 调压器旋钮 94 阀组件91 Pressure regulator knob 94 Valve assembly
92 活塞92 Pistons
具体实施方式Detailed ways
通常根据本实用新型,该最佳的可行实施例配合图式详细说明后,增加了对本实用新型的了解,本实用新型是一种调压器橡胶弹簧式调压模块2,请参阅如图1~3图所示,本体1的上方组设有一调压器座11,此调压器座11中设有一主弹簧211用于抵接主弹簧座21,该本体1内部具有一调压气道12,且调压气道12内具有一阀部13,此阀部13的下方设有一阀组件132供启闭阀门口131之用,该阀组件132下方设有一支撑弹簧24;Generally according to the utility model, after the best feasible embodiment is described in detail with the drawings, the understanding of the utility model is increased. The utility model is a rubber spring type pressure regulating module 2 of a voltage regulator, please refer to Fig. 1 As shown in Figure 3, a pressure regulator seat 11 is arranged on the upper part of the body 1, and a main spring 211 is arranged in the pressure regulator seat 11 for contacting the main spring seat 21. The body 1 has a pressure regulating air passage inside 12, and there is a valve part 13 in the pressure regulating air passage 12, a valve assembly 132 is provided under the valve part 13 for opening and closing the valve port 131, and a supporting spring 24 is provided under the valve assembly 132;
一调压模块2由一主弹簧座21与一橡胶弹簧22所组成,且该主弹簧座21设有一止漏锥面212,该止漏锥面212约略为120度,得以配合实际生产需求进行改变,其调控范围约略于90度至150度之间,不限于此实施例内容;而橡胶弹簧22为一环状设计,并设于主弹簧座21与本体1阀部13之间,而该主弹簧座21中心的止漏锥面212外侧还设有呈环状的一限位槽213,且该限位槽213的外侧还设有一嵌槽214,该嵌槽214主要用于限制该橡胶弹簧22,用以避免受施力不均的挤压产生横向位移问题;A pressure regulating module 2 is composed of a main spring seat 21 and a rubber spring 22, and the main spring seat 21 is provided with an anti-leakage cone surface 212, and the anti-leakage cone surface 212 is approximately 120 degrees, which can meet the actual production requirements. Change, its control range is approximately between 90 degrees to 150 degrees, not limited to the content of this embodiment; and the rubber spring 22 is an annular design, and is located between the main spring seat 21 and the valve part 13 of the body 1, and the The outer side of the anti-leakage cone surface 212 in the center of the main spring seat 21 is also provided with a ring-shaped limiting groove 213, and the outer side of the limiting groove 213 is also provided with a slot 214, which is mainly used to limit the rubber. Spring 22, in order to avoid the problem of lateral displacement caused by the extrusion of uneven applied force;
而该调压模块2还有一定位座23设于本体1阀部13上,该定位座23为一环状设计,且定位座23与限位槽213的尺寸大小相对应,当主弹簧座211于上下位移动作时,该限位槽213得以对应嵌合该定位座23,使主弹簧座211和定位座23两者的轴心能维持相互对应,能避免阀组件132产生横向偏移情况。And the pressure regulating module 2 also has a positioning seat 23 located on the valve portion 13 of the body 1, the positioning seat 23 is an annular design, and the positioning seat 23 corresponds to the size of the limiting groove 213, when the main spring seat 211 is on the When moving up and down, the limiting groove 213 can be fitted into the positioning seat 23 correspondingly, so that the axes of the main spring seat 211 and the positioning seat 23 can keep corresponding to each other, and the lateral deviation of the valve assembly 132 can be avoided.
再请参阅如图4~图7中所示,当调压器座11向右转动时,会让橡胶弹簧22受主弹簧座21挤压变形,让该阀组件132受其推动,此时的阀门口131会因此开启,使气体进入本体1形成压力,原本止漏锥面212与球面133为密封状态,而气体进入后,透过支撑弹簧24释放被挤压的弹力,会将该阀组件132与主弹簧座21推回原位,让内部压力得以维持平衡,直到阀门口131关闭;而调压器座11向左转动时,该主弹簧211呈放松,使该橡胶弹簧22得以释放弹力,进以推动该主弹簧座21,使止漏锥面212开启让气体流通,直至该主弹簧座21复位关闭该止漏锥面212。See again as shown in Figures 4 to 7, when the pressure regulator seat 11 rotates to the right, the rubber spring 22 will be squeezed and deformed by the main spring seat 21, and the valve assembly 132 will be pushed by it. Therefore, the valve port 131 of the valve will be opened, so that the gas enters the body 1 to form a pressure. Originally, the anti-leakage cone surface 212 and the spherical surface 133 are in a sealed state, but after the gas enters, the compressed elastic force is released through the support spring 24, and the valve will be released. The component 132 and the main spring seat 21 are pushed back to the original position, so that the internal pressure can be maintained in balance until the valve port 131 is closed; and when the pressure regulator seat 11 is turned to the left, the main spring 211 is relaxed, so that the rubber spring 22 can be Release the elastic force to push the main spring seat 21 to open the anti-leakage cone surface 212 to let the gas flow until the main spring seat 21 resets and closes the anti-leakage cone surface 212 .
因橡胶弹簧22的弹性模数为不定值,不能遵循虎克定律进行计算,但弹性模数能依橡胶弹簧22的硬度(Durometer Hardness)而定,且硬度越大在变形后会更为强硬,更能承受更大压力(相关计算为本领域公知,不在此赘述),而本实用新型内容所提的橡胶弹簧22,其基本硬度设定为40度,能随生产需求以物理或化学性进行硬度与体积的调控,其调控范围可于40度~90度之间,该橡胶弹簧22相较于现有技术所用的活塞、膜片复合材料的结构更相对简单,且于弹性范围内使用没有弹性疲乏的问题,故使用寿命更长。Because the elastic modulus of the rubber spring 22 is an indefinite value, it cannot be calculated according to Hooke's law, but the elastic modulus can be determined by the hardness (Durometer Hardness) of the rubber spring 22, and the greater the hardness, the stronger it will be after deformation , can withstand greater pressure (relevant calculations are well known in the art, and will not be repeated here), and the rubber spring 22 mentioned in the content of the utility model has a basic hardness of 40 degrees, which can be physically or chemically adjusted according to production requirements. The hardness and volume can be adjusted, and the adjustment range can be between 40 degrees and 90 degrees. Compared with the piston and diaphragm composite materials used in the prior art, the structure of the rubber spring 22 is relatively simple, and it can be used within the elastic range. There is no problem of elastic fatigue, so the service life is longer.
综上所述,可知本实用新型主要通过该调压模块2中的橡胶弹簧22让主弹簧座21的复归行程的应答性得以改善;更进一步,能利用调控该橡胶弹簧22的硬度,使橡胶弹簧22的弹性范围得以扩展,将能应用于调压器或更多产品上。In summary, it can be seen that the utility model mainly improves the responsiveness of the return stroke of the main spring seat 21 through the rubber spring 22 in the pressure regulating module 2; furthermore, the hardness of the rubber spring 22 can be adjusted to make the rubber The elastic range of the spring 22 is expanded, and can be applied to voltage regulators or more products.
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| CN201520344221.0U CN204704392U (en) | 2015-05-26 | 2015-05-26 | A rubber spring type pressure regulating module of a pressure regulator |
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| CN201520344221.0U CN204704392U (en) | 2015-05-26 | 2015-05-26 | A rubber spring type pressure regulating module of a pressure regulator |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106286849A (en) * | 2015-05-26 | 2017-01-04 | 台湾气立股份有限公司 | Rubber spring type voltage regulating module of voltage regulator |
| US20200012300A1 (en) * | 2018-07-03 | 2020-01-09 | Taiwan Chelic Corp. | Filter-included energy-saving large-capacity direct-acting precision pressure regulation valve |
| CN110701322A (en) * | 2018-07-09 | 2020-01-17 | 上海气立可气动设备有限公司 | Energy-saving high-capacity direct-acting type precise pressure-regulating filter valve |
-
2015
- 2015-05-26 CN CN201520344221.0U patent/CN204704392U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106286849A (en) * | 2015-05-26 | 2017-01-04 | 台湾气立股份有限公司 | Rubber spring type voltage regulating module of voltage regulator |
| CN106286849B (en) * | 2015-05-26 | 2018-11-27 | 台湾气立股份有限公司 | Rubber spring type voltage regulating module of voltage regulator |
| US20200012300A1 (en) * | 2018-07-03 | 2020-01-09 | Taiwan Chelic Corp. | Filter-included energy-saving large-capacity direct-acting precision pressure regulation valve |
| CN110701322A (en) * | 2018-07-09 | 2020-01-17 | 上海气立可气动设备有限公司 | Energy-saving high-capacity direct-acting type precise pressure-regulating filter valve |
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