CN204702290U - Tape Roll Splitter - Google Patents
Tape Roll Splitter Download PDFInfo
- Publication number
- CN204702290U CN204702290U CN201520347444.2U CN201520347444U CN204702290U CN 204702290 U CN204702290 U CN 204702290U CN 201520347444 U CN201520347444 U CN 201520347444U CN 204702290 U CN204702290 U CN 204702290U
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- shaft
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- tension roller
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- 239000002390 adhesive tape Substances 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- Replacement Of Web Rolls (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及胶带技术领域,具体地说是一种用于将整盘胶带卷上的胶带扯下后缠绕成若干定长度的胶带盘的拆分机。The utility model relates to the technical field of adhesive tapes, in particular to a dismantling machine for tearing off the adhesive tape on the entire tape roll and winding it into several tape reels with fixed lengths.
背景技术Background technique
胶带在日常生活中具有十分普遍的应用,特别是电工用绝缘胶带,在进行两根导线的捆绑后,需要在裸露的导线上缠绕胶带,以起到保护的作用。电工在线路的维修环境中,往往携带整盘的胶带,在很多情况下,整盘的胶带用不完,一方面容易丢失,另一方面在缠绕导线时存在很多不便。Adhesive tapes are widely used in daily life, especially electrical insulating tapes. After bundling two wires, it is necessary to wrap the tape on the exposed wires to protect them. In the maintenance environment of the line, the electrician often carries the whole tape. In many cases, the whole tape is not used up. On the one hand, it is easy to lose, and on the other hand, there is a lot of inconvenience when winding the wires.
实用新型内容Utility model content
本实用新型的目的在于提供胶带卷拆分机,用于将定长度的胶带从整盘胶带卷上扯下后缠绕成小盘使用。The purpose of the utility model is to provide an adhesive tape roll dismantling machine, which is used for tearing off the fixed-length adhesive tape from the whole tape roll and winding it into small discs for use.
本实用新型解决其技术问题所采取的技术方案是:胶带卷拆分机,其特征是,它包括机架、放线轴、张紧辊和收线轴,在所述机架顶部的右侧铰接安装有一对放线轴支座,在每一所述放线轴支座的作用端设有第一半圆孔,在所述机架的顶部设有第二半圆孔,当放线轴支座的作用端与机架顶部接触后成对的所述第一、第二半圆孔围成圆形的支撑腔,在两所述支撑腔中放置有放线轴,在所述放线轴上活动安装有一对限位块,在所述限位块与放线轴之间设有顶丝;The technical solution adopted by the utility model to solve the technical problems is: tape roll dismantling machine, which is characterized in that it includes a frame, a pay-off shaft, a tension roller and a take-up shaft, and is hinged on the right side of the top of the frame. A pair of pay-off shaft supports are installed, and a first semicircular hole is provided at the active end of each said pay-off shaft support, and a second semi-circular hole is provided on the top of the frame, when the pay-off shaft support The paired first and second semicircular holes form a circular support cavity after the action end contacts the top of the frame, and a pay-off shaft is placed in the two support cavities, and is movably installed on the pay-off shaft There is a pair of limit blocks, and a jacking screw is provided between the limit blocks and the pay-off shaft;
在所述放线轴右侧的机架上转动安装有张紧辊,在所述张紧辊的右侧设有收线轴,在所述机架顶部的后侧设有收线轴固定支座,在所述机架顶部的前侧设有导轨,所述收线轴活动支座可前后滑动的安装在导轨上,在所述收线轴活动支座与导轨之间设有锁紧螺栓,所述收线轴的一端转动安装在收线轴固定支座中,所述收线轴的另一端转动安装在收线轴活动支座中并可相对收线轴活动支座滑动,在所述收线轴上放置缠绕胶带的收线盘;A tension roller is installed on the frame on the right side of the pay-off shaft, a take-up shaft is arranged on the right side of the tension roller, and a take-up shaft fixed support is provided on the rear side of the top of the frame. A guide rail is provided on the front side of the top of the frame, and the movable support of the take-up shaft is mounted on the guide rail so that it can slide back and forth. A locking bolt is arranged between the movable support of the take-up shaft and the guide rail. One end of the spool is rotatably installed in the fixed support of the take-up spool, and the other end of the take-up spool is rotatably installed in the movable support of the take-up spool and can slide relative to the movable support of the take-up spool. reel;
在所述机架的后侧设有驱动收线轴转动的步进电机,在所述机架上设有记录收线轴转动圈数的计数器,所述计数器与位于机架上的控制器信号连接,所述控制器与步进电机信号连接。A stepping motor that drives the take-up shaft to rotate is provided on the rear side of the frame, and a counter that records the number of turns of the take-up shaft is provided on the frame, and the counter is connected with a controller signal on the frame, The controller is connected with the stepping motor signal.
进一步地,在所述张紧辊与放线轴之间设有转动安装在机架上的导向辊,在所述导向辊上设有若干环形槽,所述环形槽的轴向尺寸与胶带的宽度相适应。Further, a guide roller rotatably mounted on the frame is provided between the tension roller and the pay-off shaft, and several annular grooves are arranged on the guide roller, and the axial dimension of the annular groove is the same as that of the adhesive tape. Adapt to the width.
进一步地,所述张紧辊为两个,分别为第一张紧辊和第二张紧辊,所述第一张紧辊和第二张紧辊上下设置。Further, there are two tension rollers, namely a first tension roller and a second tension roller, and the first tension roller and the second tension roller are arranged up and down.
进一步地,所述限位块为圆环形的金属件。Further, the limit block is an annular metal piece.
进一步地,所述机架的上部为U形的金属件,在机架的下部设有支腿。Further, the upper part of the frame is a U-shaped metal part, and the lower part of the frame is provided with legs.
进一步地,所述放线轴支座上的第一半圆孔为盲孔。Further, the first semicircular hole on the pay-off shaft support is a blind hole.
进一步地,所述导向辊的轴线低于放线轴的轴线,第一张紧辊的轴线高于放线轴的轴线,第二张紧辊的轴线介于第一张紧辊的轴线与放线轴轴线之间。Further, the axis of the guide roller is lower than the axis of the pay-off shaft, the axis of the first tension roller is higher than the axis of the pay-off shaft, and the axis of the second tension roller is between the axis of the first tension roller and the axis of the pay-off shaft. between the axis of the spool.
本实用新型的有益效果是:本实用新型提供的胶带卷拆分机,将整盘胶带卷装在放线轴上固定,在机架上设置导向辊和张紧辊,整盘胶带卷上的胶带绕过导向辊和张紧辊后,缠绕在收线轴上的收线盘上,收线轴由步进电机驱动转动。该胶带包绕机,可方便的将定长度的胶带卷绕成小盘供操作者使用,可避免胶带的浪费,并节省人力。The beneficial effects of the utility model are: the tape roll dismantling machine provided by the utility model, the whole tape roll is fixed on the pay-off shaft, guide rollers and tension rollers are set on the frame, and the whole tape roll After the adhesive tape walks around the guide roller and the tension roller, it is wound on the take-up reel on the take-up shaft, and the take-up shaft is driven by a stepping motor to rotate. This tape wrapping machine can conveniently wind the fixed-length tape into a small disc for the operator to use, which can avoid the waste of tape and save manpower.
附图说明Description of drawings
图1为本实用新型的正面示意图;Fig. 1 is the front schematic view of the utility model;
图2为本实用新型的俯视示意图;Fig. 2 is the top view schematic diagram of the utility model;
图3为安装整盘胶带卷时的示意图;Fig. 3 is the schematic diagram when installing whole tape roll;
图4为本实用新型的收线轴控制示意图;Fig. 4 is a schematic diagram of the control of the take-up shaft of the utility model;
图5为图1中的A处局部放大图;Fig. 5 is a partial enlarged view of A place in Fig. 1;
图中:1机架,11支腿,12第二半圆孔,2放线轴,21放线轴支座,211第一半圆孔,22限位块,3导向辊,31环形槽,41第一张紧辊,42第二张紧辊,5收线轴,51收线轴固定支座,52收线轴活动支座,521延伸板,6胶带卷,61胶带,7导轨,8步进电机。Among the figure: 1 frame, 11 supporting legs, 12 second semicircular holes, 2 pay-off shafts, 21 pay-off shaft supports, 211 first semicircular holes, 22 limit blocks, 3 guide rollers, 31 annular grooves, 41 the first Tensioning roller, 42 second tensioning roller, 5 take-up spools, 51 fixed support for take-up spools, 52 movable supports for take-up spools, 521 extension plates, 6 adhesive tape rolls, 61 adhesive tapes, 7 guide rails, and 8 stepping motors.
具体实施方式Detailed ways
如图1至图5所示,本实用新型包括机架1、放线轴2、导向辊3、第一张紧辊41、第二张紧辊42和收线轴5,下面结合附图对本实用新型进行详细描述。As shown in Figures 1 to 5, the utility model includes a frame 1, a pay-off shaft 2, a guide roller 3, a first tension roller 41, a second tension roller 42, and a take-up shaft 5. The new model is described in detail.
如图1、图2所示,机架1为本实用新型的基体,机架包括下部的支腿11和上部U形的金属件,在机架顶部的左侧设有一对放线轴支座21,放线轴支座的安装端与机架铰接连接,在放线轴支座的作用端设有第一半圆孔211,在与第一半圆孔对应的机架顶部设有第二半圆孔12,当放线轴支座与机架顶部接触后,第一半圆孔和第二半圆孔围成容纳、支撑放线轴的支撑腔,且放线轴可在支撑腔中转动。第一半圆孔为盲孔,以避免放线轴从放线轴支座上脱离。为便于限制整盘胶带卷在放线轴上的位置,在放线轴上设有两个限位块22,限位块为圆环形的金属件,两限位块可在放线轴上滑动,并在限位块与放线轴之间设置顶丝,实现对限位块的锁紧。安装时,如图3所示,转动放线轴支座,使得放线轴支座作用端与机架分离,然后将整盘胶带卷放置在两限位块之间的放线轴上。为实现对放线轴在径向方向的位移,在放线轴支座的自由端与机架之间设有锁紧螺栓。As shown in Figure 1 and Figure 2, the frame 1 is the base of the present utility model, and the frame includes a lower leg 11 and an upper U-shaped metal piece, and a pair of pay-off shaft supports are arranged on the left side of the top of the frame 21. The installation end of the pay-off shaft support is hingedly connected with the frame, and a first semicircle hole 211 is provided at the working end of the pay-off shaft support, and a second semicircle hole is provided at the top of the frame corresponding to the first semicircle hole 12. When the support of the pay-off shaft is in contact with the top of the frame, the first semicircular hole and the second semi-circular hole enclose a support cavity for accommodating and supporting the pay-off shaft, and the pay-off shaft can rotate in the support cavity. The first semicircular hole is a blind hole, so as to prevent the pay-off shaft from breaking away from the pay-off shaft support. For the convenience of limiting the position of the whole tape reel on the pay-off shaft, two limit blocks 22 are arranged on the pay-off shaft. The limit blocks are ring-shaped metal parts. Sliding, and a jacking screw is set between the limit block and the pay-off shaft to realize the locking of the limit block. During installation, as shown in Figure 3, rotate the pay-off shaft support so that the active end of the pay-off shaft support is separated from the frame, and then place the whole tape reel on the pay-off shaft between the two stoppers. In order to realize the displacement of the pay-off shaft in the radial direction, a locking bolt is provided between the free end of the pay-off shaft support and the frame.
在放线轴右侧的机架上通过轴承转动安装有导向辊3,在导向辊上设置有若干环形槽31,环形槽的轴向尺寸与胶带的宽度相适应,导向辊轴线低于放线轴的轴线。在导向辊右侧的机架上通过轴承组件转动安装有第一张紧辊41和第二张紧辊42,第一张紧辊的轴线高于导向辊,第二张紧辊的轴线高度介于导向辊与第一张紧辊之间。On the frame on the right side of the pay-off shaft, a guide roller 3 is installed through bearing rotation, and several annular grooves 31 are arranged on the guide roller. axis of the shaft. On the frame on the right side of the guide roller, the first tension roller 41 and the second tension roller 42 are rotated through the bearing assembly, the axis of the first tension roller is higher than the guide roller, and the axis height of the second tension roller is between Between the guide roller and the first tension roller.
在第二张紧辊右侧的机架顶部设有收线轴固定支座51和收线轴活动支座52,收线轴固定支座设置在机架的后侧,收线轴5的一端转动安装在收线轴固定支座中,且收线轴与收线轴固定支座在轴线方向上相对固定。在机架顶部的前侧设有导轨7,如图5所示,在导轨上滑动安装有收线轴活动支座52,在收线轴活动支座上设有延伸板521,在延伸板与导轨之间设有锁紧螺栓。收线轴的另一端与收线轴活动支座转动连接,且收线轴可在收线轴活动支座中做轴向的相对移动。在收线轴上放置收线盘,在导轨上移动收线轴活动支座,既可以实现收线轴与收线轴活动支座的分离,以方便收线盘的安装。The top of the frame on the right side of the second tension roller is provided with a take-up shaft fixed support 51 and a take-up shaft movable support 52. In the bobbin fixed support, and the take-up shaft and the take-up shaft fixed support are relatively fixed in the axial direction. The front side of the top of the frame is provided with a guide rail 7, as shown in Figure 5, a take-up shaft movable support 52 is slidably installed on the guide rail, and an extension plate 521 is arranged on the take-up shaft movable support, between the extension plate and the guide rail There are locking bolts in between. The other end of the take-up shaft is rotatably connected with the movable support of the take-up shaft, and the take-up shaft can relatively move axially in the movable support of the take-up shaft. Place the take-up reel on the take-up spool, move the take-up spool movable support on the guide rail, both can realize the separation of the take-up spool and the take-up spool movable support, to facilitate the installation of the take-up reel.
在机架的后侧设有步进电机8,步进电机输出轴与收线轴固定连接。在机架上设有计数器,计数器用于记录收线轴转过的圈数,为现有技术,不再赘述。计数器与设置在机架上的控制器信号连接,控制器与步进电机信号连接。The rear side of the frame is provided with a stepping motor 8, and the output shaft of the stepping motor is fixedly connected with the take-up shaft. A counter is arranged on the frame, and the counter is used to record the number of turns that the take-up shaft turns, which is a prior art and will not be described in detail. The counter is connected with the signal of the controller arranged on the frame, and the controller is connected with the signal of the stepping motor.
如图4所示,计数器记录收线轴转过的圈数,收线轴转过的圈数对应确定的胶带61长度,该确定长度的胶带缠绕成小盘胶带供操作者使用。当计数器记录的收线轴转过一定的圈数后,计数器向控制器发送信号,控制器向步进电机发送信号,使得步进电机停止转动。此时,设定长度的胶带便缠绕在收线盘上,以供操作者使用。As shown in Figure 4, the counter records the number of turns that the take-up spool has turned, and the number of turns that the take-up spool has turned corresponds to the determined length of the tape 61, which is wound into a small tape for the operator to use. When the take-up shaft recorded by the counter has turned a certain number of turns, the counter sends a signal to the controller, and the controller sends a signal to the stepping motor, so that the stepping motor stops rotating. At this point, the adhesive tape of the set length is wound on the take-up reel for the operator to use.
将整盘胶带卷上的胶带缠绕成若干小盘时,首先将整盘胶带卷6安装在放线轴上,然后扯出胶带头,依次穿过导向辊的下部、第一张紧辊的上部、第二张紧辊的下部后缠绕在收线盘上。导向辊的设置用于对扯出的胶带进行导向,防止胶带的偏斜。第一、第二张紧辊用于对胶带进行张紧。When winding the tape on the whole tape roll into several small discs, first install the whole tape roll 6 on the pay-off shaft, then pull out the tape head, and pass through the lower part of the guide roller and the upper part of the first tension roller in turn. , The lower part of the second tension roller is wound on the take-up reel. The setting of the guide roller is used to guide the tape pulled out to prevent the tape from deflecting. The first and second tension rollers are used to tension the tape.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520347444.2U CN204702290U (en) | 2015-05-26 | 2015-05-26 | Tape Roll Splitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520347444.2U CN204702290U (en) | 2015-05-26 | 2015-05-26 | Tape Roll Splitter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204702290U true CN204702290U (en) | 2015-10-14 |
Family
ID=54281922
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520347444.2U Expired - Fee Related CN204702290U (en) | 2015-05-26 | 2015-05-26 | Tape Roll Splitter |
Country Status (1)
| Country | Link |
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| CN (1) | CN204702290U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105347077A (en) * | 2015-12-15 | 2016-02-24 | 上海艾力克新能源有限公司 | Waste material strap recycling device and method for slitting machine |
| CN106241451A (en) * | 2016-09-05 | 2016-12-21 | 山东电力设备有限公司 | A kind of device being wound around crimped paper |
| CN110422683A (en) * | 2019-06-26 | 2019-11-08 | 苏州恒坤精密电子有限公司 | A kind of belt cutting device |
| CN110745605A (en) * | 2019-11-25 | 2020-02-04 | 美尔森银河新材料(烟台)有限公司 | Carbon cloth reel production equipment and method |
-
2015
- 2015-05-26 CN CN201520347444.2U patent/CN204702290U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105347077A (en) * | 2015-12-15 | 2016-02-24 | 上海艾力克新能源有限公司 | Waste material strap recycling device and method for slitting machine |
| CN106241451A (en) * | 2016-09-05 | 2016-12-21 | 山东电力设备有限公司 | A kind of device being wound around crimped paper |
| CN110422683A (en) * | 2019-06-26 | 2019-11-08 | 苏州恒坤精密电子有限公司 | A kind of belt cutting device |
| CN110745605A (en) * | 2019-11-25 | 2020-02-04 | 美尔森银河新材料(烟台)有限公司 | Carbon cloth reel production equipment and method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151014 Termination date: 20160526 |