CN204695811U - A kind of control bus be applied in photovoltaic generation supervisory control system - Google Patents
A kind of control bus be applied in photovoltaic generation supervisory control system Download PDFInfo
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Abstract
本实用新型涉及电缆技术领域,特别涉及一种应用于光伏发电监控系统中的控制总线。本实用新型中的一种应用于光伏发电监控系统中的控制总线内,内皮层内设置低密度的第一聚烯烃材料体,从而保护导体,外皮层内设置高密度的第二聚烯烃材料体,从而使导体的结构稳定,处于内皮层和外皮层之间的绝缘层内设置阻燃型填充物,给内皮层和外皮层有个缓冲空间,同时也可以保证导体的传输性能不被破坏。屏蔽体的铝箔层内设了铝箔,主要用于防潮,可以阻止水汽、空气、紫外线、细菌等进入到线芯内。外套的外护套层内设置陶瓷化高分子材料体,主要是用于隔火隔热。本实用新型的一种应用于光伏发电监控系统中的控制总线,环保、阻燃、耐火且抗性强。
The utility model relates to the technical field of cables, in particular to a control bus used in a photovoltaic power generation monitoring system. One of the utility models is used in the control bus of the photovoltaic power generation monitoring system. The inner skin layer is equipped with a low-density first polyolefin material body to protect the conductor, and the outer skin layer is equipped with a high-density second polyolefin material body. , so that the structure of the conductor is stable, and the flame-retardant filler is set in the insulating layer between the inner skin layer and the outer skin layer, so that there is a buffer space for the inner skin layer and the outer skin layer, and it can also ensure that the transmission performance of the conductor is not damaged. The aluminum foil layer of the shielding body is equipped with aluminum foil, which is mainly used for moisture-proof, and can prevent water vapor, air, ultraviolet rays, bacteria, etc. from entering the core. The outer sheath layer of the jacket is provided with a ceramic polymer material body, which is mainly used for fire and heat insulation. The utility model relates to a control bus used in a photovoltaic power generation monitoring system, which is environmentally friendly, flame-retardant, fire-resistant and strong in resistance.
Description
技术领域 technical field
本实用新型涉及电缆技术领域,特别涉及一种应用于光伏发电监控系统中的控制总线。The utility model relates to the technical field of cables, in particular to a control bus used in a photovoltaic power generation monitoring system.
背景技术 Background technique
随着我国经济的飞速发展,我国的高层建筑、地铁、核电站、造船业、光电子通讯等,更是以前所未有的速度发展,电线电缆的用量也随之迅速增长。在国内的各种建筑工程固定布线用电线电缆是量大面广的产品,不但涉及到千家万户,而且工业厂房、商业、办公楼、娱乐、石油、矿山、船舶等防火安全条件高的场合,建筑工程固定布线用电线电缆目前在世界上主要是以PVC为代表的聚氯乙烯绝缘电缆,即国家标准GB/T5023-2008和机械行业标准JB/T8734-2012中所包含的部分产品,电缆的绝缘层大都采用含卤的绝缘材料,故一经火灾就会蔓延燃烧,并产生大量的烟雾和有害的腐蚀性卤化氢气体,形成“二次灾害”;近年来,健康环保意识深入人心,环境问题已经成为众人关注的焦点,在火灾发生处,有害腐蚀性卤化氢气体对救灾人员也将产生极大危害,因此在欧洲、美国、日本等发达国家对与电线电缆有关的公害十分重视,制订了一系列严格的法律,我国也规定在大中型建筑和公开场所不应使用PVC等非环保电缆,也在大型工程如奥运会工程中全部采用环保型建筑材料,包括环保电缆,现在我国的建筑业、电子业等领域也相继相应出台了环保法规。With the rapid development of my country's economy, my country's high-rise buildings, subways, nuclear power plants, shipbuilding, optoelectronic communications, etc. are developing at an unprecedented speed, and the consumption of wires and cables has also increased rapidly. Wires and cables for fixed wiring of various construction projects in China are products with a large quantity and a wide range, not only involving thousands of households, but also industrial plants, commercial, office buildings, entertainment, petroleum, mines, ships and other occasions with high fire safety conditions At present, wires and cables for fixed wiring in construction projects are mainly polyvinyl chloride insulated cables represented by PVC in the world, that is, some products included in the national standard GB/T5023-2008 and the machinery industry standard JB/T8734-2012. Most of the insulating layers of the insulation layer are made of halogen-containing insulating materials, so once a fire occurs, it will spread and burn, and produce a large amount of smoke and harmful corrosive hydrogen halide gas, forming a "secondary disaster"; The problem has become the focus of public attention. In the place where the fire occurs, the harmful and corrosive hydrogen halide gas will also cause great harm to the disaster relief personnel. Therefore, in Europe, the United States, Japan and other developed countries, they attach great importance to the pollution related to electric wires and cables. A series of strict laws have been enacted. Our country also stipulates that non-environmentally friendly cables such as PVC should not be used in large and medium-sized buildings and public places. Environmentally friendly building materials, including environmentally friendly cables, are also used in large-scale projects such as Olympic projects. Now China's construction industry , Electronics and other fields have also issued corresponding environmental protection laws and regulations.
近日,国家能源局下发《2015年光伏发电建设实施方案》,提出全年新增光伏建设目标为17.8GW,比去年实际完成量提升68%。作为光伏发展的重点,屋顶分布式光伏发电及全部自发自用地面分布式光伏发电项目将不限制建设规模,业内人士认为,政策力度之大前所未有,中国光伏业已处于风口上,2015年将进入强劲周期,光伏电站尤其是分布式光伏电站的建设将迎来盈利拐点,并拉动整个产业链受惠。倘若以光伏电站每瓦8.5元计算,2015年的光伏终端市场将扩充约612亿元的投资规模,到2015年底,太阳能发电装机容量达到21GW以上,年发电量达250kwh,随着大型光伏电站及分布式光伏系统的建设和投入运营,业主及电网公司对设备的适时监控提出了更高的要求。兆瓦级以上光伏电站占地面积大,设备数量及种类庞大,建设集中,目前最为广泛采用的是有线监控方式,整体架构包括数据采集、数据传输、数据储存与处理三个部份,其中数据传输部分作用不可忽视。传统的光伏系统用数据电缆有基本的低烟无卤阻燃作用,而且阻燃级别仅是普通的C级,因此,连接于设备与监控中心之间的数据传输线必须考虑线缆在系统连接时,对于环保、阻燃效果及耐火作用。通过使用新材料使该产品广泛的实时性、可靠性和可扩展灵活性,消防耐火性更适合构建光伏发电监控系统,用于解决设备与监控中心之间数据传输。Recently, the National Energy Administration issued the "2015 Photovoltaic Power Generation Construction Implementation Plan", proposing that the annual new photovoltaic construction target is 17.8GW, which is 68% higher than the actual completion of last year. As the focus of photovoltaic development, distributed photovoltaic power generation on the roof and all self-use ground distributed photovoltaic power generation projects will not limit the construction scale. Industry insiders believe that the policy is unprecedented. , the construction of photovoltaic power plants, especially distributed photovoltaic power plants, will usher in a profit turning point, and will benefit the entire industrial chain. If the photovoltaic power station is calculated at 8.5 yuan per watt, the photovoltaic terminal market in 2015 will expand the investment scale of about 61.2 billion yuan. By the end of 2015, the installed capacity of solar power generation will reach more than 21GW, and the annual power generation will reach 250kwh. In the construction and operation of distributed photovoltaic systems, owners and power grid companies have put forward higher requirements for timely monitoring of equipment. Photovoltaic power stations above the megawatt level occupy a large area, with a large number and types of equipment, and centralized construction. At present, the most widely used method is wired monitoring. The overall structure includes three parts: data collection, data transmission, and data storage and processing. The role of the transmission part cannot be ignored. Traditional data cables for photovoltaic systems have basic low-smoke, halogen-free flame-retardant properties, and the flame-retardant level is only ordinary C. Therefore, the data transmission lines connected between equipment and monitoring centers must , for environmental protection, flame retardant effect and fire resistance. Through the use of new materials, the product has a wide range of real-time performance, reliability and scalability, and fire resistance is more suitable for building photovoltaic power generation monitoring systems to solve data transmission between equipment and monitoring centers.
专利名称为无卤低烟阻燃耐火控制电缆(公开号为CN104112523A)的中国专利,公开了一种无卤低烟阻燃耐火控制电缆,其特征在于:所述的电缆包括若干根绝缘线芯和设置在缆芯中心的控制线芯,所述的绝缘线芯由铜导体以及铜导体外包覆的绝缘层构成,所述的控制线芯由铜导体以及导体外包覆的屏蔽层构成,所述的绝缘线芯外挤包绕包带构成缆芯,所述的缆芯外由内至外依次为内护套、金属铠装层和外护套,所述的内护套和外护套为聚氯乙烯护套。该无卤低烟阻燃耐火控制电缆采用了国家规定了的聚氯乙烯(PVC)非环保材料,而且该无卤低烟阻燃耐火控制电缆不能防潮,特别是在南方湿气较重的地方,容易导电,腐烂,也容易被虫咬,另外其的抗力也不够,电缆安装在空中时,遇台风易断,电缆安装在地下,容易被路过的车辆压爆。The Chinese patent titled Halogen-free, low-smoke, flame-retardant and fire-resistant control cable (publication number CN104112523A) discloses a halogen-free, low-smoke, flame-retardant and fire-resistant control cable, which is characterized in that the cable includes several insulated wire cores and a control wire core arranged in the center of the cable core, the insulated wire core is composed of a copper conductor and an insulating layer covered by the copper conductor, and the control wire core is composed of a copper conductor and a shielding layer covered by the conductor, The insulated wire core is extruded and wrapped around the tape to form a cable core, and the outside of the cable core is an inner sheath, a metal armor layer and an outer sheath in turn from the inside to the outside, and the inner sheath and the outer sheath are The sheath is polyvinyl chloride sheath. The halogen-free, low-smoke, flame-retardant and fire-resistant control cable adopts the non-environmental-friendly polyvinyl chloride (PVC) material stipulated by the state, and the halogen-free, low-smoke, flame-retardant and fire-resistant control cable cannot be moisture-proof, especially in places with heavy humidity in the south , easy to conduct electricity, rot, and easy to be bitten by insects. In addition, its resistance is not enough. When the cable is installed in the air, it is easy to break in a typhoon. If the cable is installed underground, it is easy to be crushed by passing vehicles.
发明内容 Contents of the invention
为了克服上述所述的不足,本实用新型的目的是提供环保、阻燃、耐火且抗性强的一种应用于光伏发电监控系统中的控制总线。In order to overcome the disadvantages mentioned above, the purpose of this utility model is to provide a control bus used in a photovoltaic power generation monitoring system that is environmentally friendly, flame-retardant, fire-resistant and strong in resistance.
本实用新型解决其技术问题的技术方案是:The technical scheme that the utility model solves its technical problem is:
一种应用于光伏发电监控系统中的控制总线,其中,包括线芯、外包裹所述线芯的屏蔽体和包裹所述屏蔽体的护套,所述线芯内设置有:导体、包裹所述导体的内皮层、包裹所述内皮层的外皮层;所述内皮层内设置有第一聚烯烃材料体,所述外皮层内设置有密度高于所述内皮层内第一聚烯烃材料体的第二聚烯烃材料体,所述内皮层与所述外皮层之间还设置有内设阻燃型填充物的绝缘层;所述屏蔽体内设置有内设铝箔的铝箔层;所述护套内设置有外护套层,所述外护套层内设置有陶瓷化高分子材料体。A control bus applied to a photovoltaic power generation monitoring system, which includes a wire core, a shielding body that wraps the wire core, and a sheath that wraps the shielding body, and the wire core is provided with: a conductor, a wrapping The inner skin layer of the conductor, the outer skin layer wrapping the inner skin layer; the inner skin layer is provided with a first polyolefin material body, and the outer skin layer is provided with a first polyolefin material body with a density higher than that in the inner skin layer The second polyolefin material body, an insulating layer with a flame-retardant filler inside is arranged between the inner skin layer and the outer skin layer; an aluminum foil layer with an aluminum foil inside is arranged in the shielding body; the sheath An outer sheath layer is arranged inside, and a ceramic polymer material body is arranged inside the outer sheath layer.
作为本实用新型的一种改进,所述屏蔽体内还设置有包裹所述铝箔层的排流线层,所述排流线层内设置有至少一股镀锡铜导体。As an improvement of the present invention, the shielding body is further provided with a drain wire layer wrapping the aluminum foil layer, and at least one tinned copper conductor is arranged in the drain wire layer.
作为本实用新型的进一步改进,所述屏蔽体内还设置有包裹所述排流线层的编织层,所述编织层由镀锡铜网构成。As a further improvement of the present utility model, a braided layer wrapping the drain wire layer is also arranged in the shielding body, and the braided layer is made of tinned copper mesh.
作为本实用新型的进一步改进,所述护套内还设置有被所述外护套层包裹的第一内护套层,所述第一内护套层内设置有玻璃纤维布带。As a further improvement of the present utility model, a first inner sheath layer wrapped by the outer sheath layer is arranged inside the sheath, and a glass fiber cloth tape is arranged inside the first inner sheath layer.
作为本实用新型的更进一步改进,所述护套内还设置有被所述第一内护套层包裹的第二内护套层,所述第二内护套层内设置有尼龙材料体。As a further improvement of the present utility model, a second inner sheath layer wrapped by the first inner sheath layer is further arranged in the sheath, and a nylon material body is arranged in the second inner sheath layer.
作为本实用新型的更进一步改进,所述导体与所述内皮层之间还设置有由耐火云母带组成的导体防护层。As a further improvement of the present utility model, a conductor protection layer composed of fire-resistant mica tape is also arranged between the conductor and the inner skin layer.
作为本实用新型的更进一步改进,所述排流线层内镀锡铜导体之间形成复绞结构。As a further improvement of the utility model, a multi-twisted structure is formed between the tinned copper conductors in the drain line layer.
作为本实用新型的更进一步改进,所述线芯数量为一根或一根以上。As a further improvement of the utility model, the number of said wire cores is one or more than one.
作为本实用新型的更进一步改进,所述控制总线的横截面的形状为圆形,所述控制总线的横截面积为0.5~10mmAs a further improvement of the utility model, the cross-sectional shape of the control bus is circular, and the cross-sectional area of the control bus is 0.5-10mm 22 。.
本实用新型中的一种应用于光伏发电监控系统中的控制总线内,导体主要是用于传输作用,内皮层内设置低密度的第一聚烯烃材料体,从而保护导体,也保障导体特性阻抗的稳定性,外皮层内设置高密度的第二聚烯烃材料体,从而使导体的结构稳定,处于内皮层和外皮层之间的绝缘层内设置阻燃型填充物,给内皮层和外皮层有个缓冲空间,同时也可以保证导体的传输性能不被破坏。屏蔽体的铝箔层内设了铝箔,主要用于防潮,可以阻止水汽、空气、紫外线、细菌等进入到线芯内。外套的外护套层内设置陶瓷化高分子材料体,主要是用于隔火隔热。当火灾发生时,控制总线着火,外套的外护套层的陶瓷化高分子材料体,烧成坚硬的陶瓷状铠体,温度越高,时间越长烧后的陶瓷状铠体越坚硬,其残余物为陶瓷无机物,残余量大于85%,陶瓷状铠体能形成蜂窝状细微孔,可以起到很好的隔火隔热效果,屏蔽体内铝箔层形成第二道防护层,起到隔火作用,线芯内温度升高时,绝缘层内阻燃型填充物膨胀,使内皮层内低密度的第一聚烯烃材料体膨胀,保护导体,外皮层内高密度的第二聚烯烃材料体也膨胀阻止压力进入,从而使导体不受损坏。本实用新型的一种应用于光伏发电监控系统中的控制总线,环保、阻燃、耐火且抗性强。One of the utility models is used in the control bus of the photovoltaic power generation monitoring system. The conductor is mainly used for transmission, and the first low-density polyolefin material body is arranged in the inner cortex to protect the conductor and ensure the characteristic impedance of the conductor. The stability of the outer skin layer is provided with a high-density second polyolefin material body, so that the structure of the conductor is stable, and a flame-retardant filler is provided in the insulating layer between the inner skin layer and the outer skin layer to give the inner skin layer and the outer skin layer. There is a buffer space, and it can also ensure that the transmission performance of the conductor is not damaged. The aluminum foil layer of the shielding body is equipped with aluminum foil, which is mainly used for moisture-proof, and can prevent water vapor, air, ultraviolet rays, bacteria, etc. from entering the core. The outer sheath layer of the jacket is provided with a ceramic polymer material body, which is mainly used for fire and heat insulation. When a fire occurs, the control bus catches fire, and the ceramic polymer material body of the outer sheath layer of the jacket is fired into a hard ceramic-like armor body. The higher the temperature, the longer the fired ceramic-like armor body. The residue is ceramic inorganic matter, and the residue is more than 85%. The ceramic-like armor body can form honeycomb-shaped micro-pores, which can play a very good fire and heat insulation effect. Function, when the temperature inside the core rises, the flame-retardant filler in the insulating layer expands, making the low-density first polyolefin material body in the inner skin layer expand to protect the conductor, and the high-density second polyolefin material body in the outer skin layer Also expands to prevent pressure from entering so that the conductor is not damaged. The utility model relates to a control bus used in a photovoltaic power generation monitoring system, which is environmentally friendly, flame-retardant, fire-resistant and strong in resistance.
附图说明 Description of drawings
为了易于说明,本实用新型由下述的较佳实施例及附图作以详细描述。For ease of description, the utility model is described in detail by the following preferred embodiments and accompanying drawings.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
附图标记:1-线芯,11-导体,12-导体防护层,13-内皮层,14-绝缘层,15-外皮层,2-屏蔽体,21-铝箔层,22-排流线层,23-编织层,3-护套,31-第一内护套层,32-第一内护套层,33-外护套层。 Reference signs: 1-wire core, 11-conductor, 12-conductor protective layer, 13-inner skin layer, 14-insulation layer, 15-outer skin layer, 2-shielding body, 21-aluminum foil layer, 22-drain line layer , 23-braiding layer, 3-sheath, 31-first inner sheath layer, 32-first inner sheath layer, 33-outer sheath layer.
具体实施方式 Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1所示,本实用新型的一种应用于光伏发电监控系统中的控制总线,包括线芯1、外包裹线芯1的屏蔽体2和包裹屏蔽体2的护套3,线芯1内设置有:导体11、包裹导体11的内皮层13、包裹内皮层13的外皮层15;内皮层13内设置有第一聚烯烃材料体,外皮层15内设置有密度高于内皮层13内第一聚烯烃材料体的第二聚烯烃材料体,内皮层13与外皮层15之间还设置有内设阻燃型填充物的绝缘层14;屏蔽体2内设置有内设铝箔的铝箔层21;护套3内设置有外护套层33,外护套层33内设置有陶瓷化高分子材料体。As shown in Figure 1, a control bus of the utility model applied in a photovoltaic power generation monitoring system includes a wire core 1, a shield 2 wrapping the wire core 1 and a sheath 3 wrapping the shield 2, and the wire core 1 There are: a conductor 11, an inner skin layer 13 wrapping the conductor 11, and an outer skin layer 15 wrapping the inner skin layer 13; For the second polyolefin material body of the first polyolefin material body, an insulating layer 14 with a flame-retardant filler is also arranged between the inner skin layer 13 and the outer skin layer 15; an aluminum foil layer with an inner aluminum foil is arranged in the shielding body 2 21; an outer sheath layer 33 is arranged inside the sheath 3, and a ceramic polymer material body is arranged inside the outer sheath layer 33.
本实用新型中的一种应用于光伏发电监控系统中的控制总线,导体11主要是用于传输作用,内皮层13内设置低密度的第一聚烯烃材料体,从而保护导体11,也保障导体11特性阻抗的稳定性,外皮层15内设置高密度的第二聚烯烃材料体,从而使导体11的结构稳定,处于内皮层13和外皮层15之间的绝缘层14内设置阻燃型填充物,给内皮层13和外皮层15有个缓冲空间,同时也可以保证导体1的传输性能不被破坏。屏蔽体2的铝箔层21内设了铝箔,主要用于防潮,可以阻止水汽、空气、紫外线、细菌等进入到线芯1内。外套3的外护套层33内设置陶瓷化高分子材料体,主要是用于隔火隔热。当火灾发生时,控制总线着火,外套3的外护套层33的陶瓷化高分子材料体,烧成坚硬的陶瓷状铠体,温度越高,时间越长烧后的陶瓷状铠体越坚硬,其残余物为陶瓷无机物,残余量大于85%,陶瓷状铠体能形成蜂窝状细微孔,可以起到很好的隔火隔热效果,屏蔽体2内铝箔层21形成第二道防护层,起到隔火作用,线芯1内温度升高时,绝缘层14内阻燃型填充物膨胀,使内皮层13内低密度的第一聚烯烃材料体膨胀,保护导体11,外皮层15内高密度的第二聚烯烃材料体也膨胀阻止压力进入,从而使导体11不受损坏。The utility model is a control bus used in a photovoltaic power generation monitoring system. The conductor 11 is mainly used for transmission. The inner cortex 13 is provided with a low-density first polyolefin material body, so as to protect the conductor 11 and also protect the conductor. 11 Stability of the characteristic impedance, a high-density second polyolefin material body is arranged in the outer skin layer 15, thereby making the structure of the conductor 11 stable, and a flame-retardant filling is arranged in the insulating layer 14 between the inner skin layer 13 and the outer skin layer 15 material, there is a buffer space for the inner skin layer 13 and the outer skin layer 15, and it can also ensure that the transmission performance of the conductor 1 is not damaged. The aluminum foil layer 21 of the shielding body 2 is provided with aluminum foil, which is mainly used for moisture-proof, and can prevent water vapor, air, ultraviolet rays, bacteria, etc. from entering the core 1 . The outer sheath layer 33 of the jacket 3 is provided with a ceramic polymer material body, which is mainly used for fire and heat insulation. When a fire broke out, the control bus was on fire, and the ceramic polymer material body of the outer sheath layer 33 of the outer jacket 3 was fired into a hard ceramic-like armor body. The higher the temperature, the longer the burnt ceramic-like armor body. , the residue is ceramic inorganic matter, and the residue is more than 85%. The ceramic armor can form honeycomb micropores, which can play a good fire and heat insulation effect. The aluminum foil layer 21 in the shield 2 forms the second protective layer. , to play the role of fire insulation, when the temperature inside the core 1 rises, the flame-retardant filler in the insulating layer 14 expands, making the low-density first polyolefin material body in the inner skin layer 13 expand, protecting the conductor 11, and the outer skin layer 15 The inner high-density body of the second polyolefin material also expands to prevent pressure from entering, so that the conductor 11 is not damaged.
为了增强本实用新型的强度,屏蔽体2内还设置有包裹铝箔层21的排流线层22,排流线层22内设置有至少一股镀锡铜导体,镀锡铜导体包围在线芯1四周,保护其不受损坏。In order to enhance the strength of the utility model, the shielding body 2 is also provided with a drain line layer 22 wrapped with an aluminum foil layer 21, and at least one tinned copper conductor is arranged in the drain line layer 22, and the tinned copper conductor surrounds the wire core 1 around to protect it from damage.
为了使本实用新型不受电磁效应影响,屏蔽体2内还设置有包裹排流线层22的编织层23,编织层23由镀锡铜网构成,同时也增强了本实用新型的控制总线的强度。In order to make the utility model not affected by electromagnetic effects, a braided layer 23 wrapped around the drain line layer 22 is also arranged in the shielding body 2. The braided layer 23 is made of tinned copper mesh, which also enhances the control bus of the utility model. strength.
为了进一步增加本实用新型的阻燃效果,护套3内还设置有被外护套层33包裹的第一内护套层31,第一内护套层31内设置有玻璃纤维布带,玻璃纤维布带不易燃,从而可以很好地起到阻燃作用,防止火势进一步加大。In order to further increase the flame-retardant effect of the present utility model, a first inner sheath layer 31 wrapped by an outer sheath layer 33 is also arranged in the sheath 3, and a glass fiber cloth tape is arranged in the first inner sheath layer 31. The fiber cloth tape is not flammable, so it can play a good role in flame retardancy and prevent the fire from further aggravating.
为了加大本实用新型的控制总线的强度,使控制总线不易断裂或者压扁,In order to increase the strength of the control bus of the present invention, so that the control bus is not easy to break or be flattened,
护套3内还设置有被第一内护套层31包裹的第二内护套层32,第二内护套层32内设置有尼龙材料体,尼龙材料体可以把压力承担下来,避免线芯1受到压力。The second inner sheath layer 32 wrapped by the first inner sheath layer 31 is also arranged in the sheath 3, and a nylon material body is arranged in the second inner sheath layer 32, and the nylon material body can bear the pressure to avoid thread Core 1 is under pressure.
为了进一步地加强导体1由内而外的引起的火势(比如短路内情况),导体1与内皮层13之间还设置有由耐火云母带组成的导体防护层12,导体防护层12保护火势不加大,从而影响整个控制总线的着火。In order to further strengthen the fire caused by the conductor 1 from the inside to the outside (such as the situation in the short circuit), a conductor protection layer 12 composed of a refractory mica tape is also provided between the conductor 1 and the inner skin layer 13, and the conductor protection layer 12 protects the fire. Increase, thereby affecting the ignition of the entire control bus.
为了更好地使排流线层22的强度,排流线层内镀锡铜导体之间形成复绞结构。In order to improve the strength of the drain wire layer 22 , a double-twisted structure is formed between the tinned copper conductors in the drain wire layer.
为了使本实用新型的控制总线的传输量,线芯数量为一根或一根以上。In order to make the transmission capacity of the control bus of the utility model, the number of wire cores is one or more than one.
为了使本实用新型的控制总线的安装布线,控制总线的横截面的形状为圆形,所述控制总线的横截面积为0.5~10mmIn order to make the installation and wiring of the control bus of the present utility model, the shape of the cross-section of the control bus is circular, and the cross-sectional area of the control bus is 0.5 ~ 10mm 22 。.
本实用新型提供一种实施例,一种应用于光伏发电监控系统中的控制总线,包括线芯1、外包裹线芯1的屏蔽体2和包裹屏蔽体2的护套3,线芯1内设置有:导体11、包裹导体11的内皮层13、包裹内皮层13的外皮层15;导体11可以采用18AWG无氧铜,其纯度为99.99%,保证了控制总线的相关物理性能、电气性能和传输性能,而且有利于降低低频信号传输衰减。内皮层13内设置有第一聚烯烃材料体,外皮层15内设置有密度高于内皮层13内第一聚烯烃材料体的第二聚烯烃材料体,内皮层13与外皮层15之间还设置有内设阻燃型填充物的绝缘层14;屏蔽体2内设置有内设铝箔的铝箔层21;护套3内设置有外护套层33,外护套层33内设置有陶瓷化高分子材料体。内皮层13内设置低密度的第一聚烯烃材料体,第一聚烯烃材料体介电常数小且稳定,在结构上面满足电缆特性阻抗稳定性要求。绝缘层14使用充氮气物理发泡式,其内充有氮气,其发泡度达37%,介电常数1.7,此结构有利于降低高频信号传输衰减,外皮层15使用高密度的第二聚烯烃材料体,通过设备压注形式包覆于绝缘层14表面,使其结构更稳定。导体1与内皮层13之间还设置有由耐火云母带组成的导体防护层12,导体防护层12保护火势不加大,从而影响整个控制总线的着火。在线芯1内,如果外面着火或者外面压力骤增,绝缘层14内因温度升高或压力加大,其内氮气膨胀,从而使内皮层13和外皮层14膨胀,从而形成物理发泡式,体积增加,形成缓冲,进行隔热或者减压,从而避免导体11损坏。如果是内部因为导体短路等引起的火灾,导体防护层12的耐火云母带起作用,进行隔热隔火,从而不引起导体11外火势增加,减少控制总线的损坏。The utility model provides an embodiment, a control bus used in a photovoltaic power generation monitoring system, including a core 1, a shield 2 wrapping the core 1 and a sheath 3 wrapping the shield 2, the inner core 1 There are: a conductor 11, an inner skin layer 13 wrapping the conductor 11, and an outer skin layer 15 wrapping the inner skin layer 13; the conductor 11 can be made of 18AWG oxygen-free copper with a purity of 99.99%, which ensures the relevant physical properties, electrical properties and Transmission performance, and help to reduce low-frequency signal transmission attenuation. The inner skin layer 13 is provided with a first polyolefin material body, and the outer skin layer 15 is provided with a second polyolefin material body whose density is higher than that of the first polyolefin material body in the inner skin layer 13. There is also a gap between the inner skin layer 13 and the outer skin layer 15. An insulating layer 14 with a flame-retardant filler inside is provided; an aluminum foil layer 21 with an aluminum foil inside is arranged inside the shield 2; an outer sheath layer 33 is arranged inside the sheath 3, and a ceramic coating is arranged inside the outer sheath layer 33 Polymer material body. The inner skin layer 13 is provided with a low-density first polyolefin material body, the dielectric constant of the first polyolefin material body is small and stable, and the structure meets the requirement of cable characteristic impedance stability. The insulating layer 14 uses a nitrogen-filled physical foaming type, which is filled with nitrogen gas, with a foaming degree of 37% and a dielectric constant of 1.7. This structure is conducive to reducing the attenuation of high-frequency signal transmission. The outer skin layer 15 uses a high-density second The polyolefin material body is coated on the surface of the insulating layer 14 by means of equipment injection, so that its structure is more stable. A conductor protection layer 12 made of fire-resistant mica tape is also arranged between the conductor 1 and the inner skin layer 13, and the conductor protection layer 12 protects the fire from increasing, thereby affecting the ignition of the entire control bus. In the wire core 1, if there is a fire or a sudden increase in the external pressure, the nitrogen in the insulating layer 14 will expand due to the temperature rise or pressure increase, so that the inner skin layer 13 and the outer skin layer 14 will expand, thereby forming a physical foaming type, volume increase, forming a buffer, heat insulation or decompression, so as to avoid damage to the conductor 11. If it is internal because of the fire caused by conductor short circuit, etc., the refractory mica tape of the conductor protective layer 12 acts to insulate heat and fire, thereby not causing the external fire of the conductor 11 to increase and reducing the damage of the control bus.
本实施例中的屏蔽体2由铝箔层21、排流线层22以及编织层23组成。铝箔层21采用单面铝箔纵包结构,使铝箔层21紧密包覆线芯1,有良好的抗干扰效果和防潮,阻止水汽、空气、紫外线和细菌进入线芯1内,排流线层22采用多股镀锡铜导体,且成复绞结构,安装焊接容易且不易产生氧化现象,增加了屏蔽体2的结构强度,编织层23由密度为90%镀锡铜网构成,此结构全面有效提高电缆电磁兼容性,使线芯1不受电磁影响。The shielding body 2 in this embodiment is composed of an aluminum foil layer 21 , a drain wire layer 22 and a braided layer 23 . The aluminum foil layer 21 adopts a single-sided aluminum foil longitudinal wrapping structure, so that the aluminum foil layer 21 tightly wraps the wire core 1, which has good anti-interference effect and moisture resistance, and prevents water vapor, air, ultraviolet rays and bacteria from entering the wire core 1, and the drain wire layer 22 Multi-strand tinned copper conductors are used in a multi-twisted structure, which is easy to install and weld and is not prone to oxidation, which increases the structural strength of the shielding body 2. The braiding layer 23 is composed of tinned copper mesh with a density of 90%. This structure is comprehensive and effective The electromagnetic compatibility of the cable is improved, so that the core 1 is not affected by electromagnetic waves.
本实施例中的护套层3包括第一内护套层31、第二内护套层32和外护套层33,外护套层33选用陶瓷化高分子阻燃聚烯烃材料体,此材料遇高温燃烧时形成坚硬的铠状体,对内部结构起有效保护作用,陶瓷化高分子阻燃聚烯烃材料体迅速结壳形成表面坚硬密实的外表层,且火焰不会产生延燃,在350℃至1600℃有焰或无焰情况下不熔融,不滴落,不脱落,不产生二次灾害,能烧成坚硬的陶瓷状铠体,温度越高,时间越长烧后的陶瓷状铠体越坚硬,其残余物为陶瓷无机物,残余量大于85%,陶瓷状铠体能形成蜂窝状细微孔,可以起到很好的隔火隔热效果。护套3内第一内护套层31的玻璃纤维布带形成防火带,可以阻止火势蔓延,第二内护套层32的尼龙材料体形成抗体防护层,如果有骤增的压力,尼龙材料体可以抵挡,避免线芯1承受压力。The sheath layer 3 in this embodiment includes a first inner sheath layer 31, a second inner sheath layer 32 and an outer sheath layer 33, and the outer sheath layer 33 is made of a ceramic polymer flame-retardant polyolefin material body. When the material burns at high temperature, it forms a hard armor-like body, which effectively protects the internal structure. The ceramic polymer flame-retardant polyolefin material quickly crusts to form a hard and dense outer layer, and the flame will not cause flame delay. 350°C to 1600°C with flame or no flame, no melting, no dripping, no falling off, no secondary disasters, can be fired into a hard ceramic-like armor body, the higher the temperature, the longer the fired ceramic-like armor The harder the armor body is, the residue is ceramic inorganic matter, and the residual amount is more than 85%. The ceramic armor body can form honeycomb micropores, which can play a good fire and heat insulation effect. The glass fiber cloth band of the first inner sheath layer 31 in the sheath 3 forms a fireproof belt, which can prevent the fire from spreading, and the nylon material body of the second inner sheath layer 32 forms an antibody protective layer. If there is a sudden increase in pressure, the nylon material The body can resist and prevent the core 1 from being under pressure.
本实施例中的控制总线的电气性能满足GB/T16657.2-2008(工业通信网络现场总线规范)标准章节12.8.2规定技术要求,护套机械物理性能符合CEEIA B218.1-2012(光伏发电系统用电缆一般要求)表2性能指标要求。产品阻燃性满足GB/T20286-2008(公共场所阻燃制品认证规范)规定阻燃1级标准,耐火性能满足GB/T19216.23-2003(数据电缆燃烧完整性试验)标准规定要求,以上几项特性完美结合满足该电缆在光伏发电监控总线控制系统中的有效性。The electrical performance of the control bus in this embodiment meets the technical requirements specified in Chapter 12.8.2 of the GB/T16657.2-2008 (Industrial Communication Network Fieldbus Specification), and the mechanical and physical properties of the sheath comply with CEEIA B218.1-2012 (Photovoltaic Power Generation General requirements for cables used in the system) Table 2 Performance index requirements. The flame retardancy of the product meets the requirements of GB/T20286-2008 (Certification Specification for Flame Retardant Products in Public Places), and the fire resistance meets the requirements of GB/T19216.23-2003 (Data Cable Combustion Integrity Test). The perfect combination of these features meets the effectiveness of the cable in the photovoltaic power generation monitoring bus control system.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN106297979B (en) * | 2015-06-09 | 2017-09-05 | 湖北宇洪光电实业有限公司 | A kind of controlling bus being applied in photovoltaic generation monitoring system |
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