CN204692235U - A kind of dust laying oil capping - Google Patents
A kind of dust laying oil capping Download PDFInfo
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- CN204692235U CN204692235U CN201520397177.XU CN201520397177U CN204692235U CN 204692235 U CN204692235 U CN 204692235U CN 201520397177 U CN201520397177 U CN 201520397177U CN 204692235 U CN204692235 U CN 204692235U
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Abstract
Description
技术领域 technical field
本实用新型涉及液压挖掘机技术领域, 特别是涉及一种防尘油封盖。 The utility model relates to the technical field of hydraulic excavators, in particular to a dust-proof oil seal.
背景技术 Background technique
沃尔沃EC210B液压挖掘机凭借良好的发动机性能和快捷的液压动作,舒适的驾驶体验效果,深受广大用户的好评。瓮福集团于2006年先后购买了数台210系列的液压挖掘机,用于磷石膏渣场。经过近10年的使用,出现最多也最难以根除的故障就是铲斗油缸油封漏油,针对这一故障,维修技术人员经过多方研究和思考,尝试了多种技术改进的方法。 The Volvo EC210B hydraulic excavator is well received by users for its good engine performance, fast hydraulic action, and comfortable driving experience. Wengfu Group purchased several 210 series hydraulic excavators in 2006 for use in phosphogypsum slag yards. After nearly 10 years of use, the most frequent and most difficult to eradicate fault is the oil leakage of the bucket cylinder oil seal. In response to this fault, the maintenance technicians have tried many methods of technical improvement after research and thinking.
上述现有的液压挖掘机在实际使用上,显然具有缺陷存在,而有待加以改善。本实用新型有感上述缺陷的可改善,乃特潜心研究并配合反复试验,终于提出一种设计合理且有效改善上述缺陷的实用新型。 The above-mentioned existing hydraulic excavators obviously have defects in actual use and need to be improved. The utility model realizes that the above-mentioned defects can be improved, Naite has devoted himself to research and combined with repeated tests, and finally proposes a utility model with reasonable design and effective improvement of the above-mentioned defects.
发明内容 Contents of the invention
为了克服液压挖掘机铲斗油缸油封漏油的缺点,本实用新型旨在提供一种防尘油封盖。 In order to overcome the shortcoming of oil leakage from the oil seal of the bucket oil cylinder of the hydraulic excavator, the utility model aims to provide a dust-proof oil seal cover.
为解决上述技术问题,本实用新型采用的技术方案: In order to solve the above-mentioned technical problems, the technical scheme adopted in the utility model:
一种防尘油封盖,包括油封盖 、带油孔衬套 、防尘油封,其特征在于所述油封盖上钻有螺栓孔,所述防尘油封和带油孔衬套安装在油封盖内;油封盖安装带油孔衬套处还配置有润滑油嘴。 A dust-proof oil seal cover, including an oil seal cover, a bush with oil holes, and a dust-proof oil seal, characterized in that bolt holes are drilled on the oil seal cover, and the dust-proof oil seal and the bush with oil holes are installed in the oil seal cover ; There is also a lubricating nozzle at the bushing with oil hole installed on the oil seal cover.
本实用新型油封盖上钻螺栓孔,以便油封盖可用螺栓安装在挖掘机缸盖上;在油封盖内安装防尘油封,在实际使用过程中,这道防尘油封不但有很好的防尘作用,而且不易与缸盖脱离,不易使缸盖里面的油封直接裸露在磷渣环境下,造成油封的损坏,导致油液泄漏,不会造成环境污染。润滑油嘴可对带油孔衬套注润滑油,并且还具有储存润滑油脂的功能,使活塞杆在油脂润滑状态下工作,使其表面能长时间附着一层油膜,从而达到有效减少外界杂质对油缸油封的损害,减少磷渣浆对活塞杆镀层的腐蚀,进而达到延长油缸油封使用时间的目的。 Bolt holes are drilled on the oil seal cover of the utility model so that the oil seal cover can be installed on the cylinder head of the excavator with bolts; a dust-proof oil seal is installed in the oil seal cover. In the actual use process, this dust-proof oil seal not only has good dustproof It is not easy to separate from the cylinder head, and it is not easy to directly expose the oil seal inside the cylinder head to the phosphorus residue environment, causing damage to the oil seal, resulting in oil leakage, and will not cause environmental pollution. The lubricating oil nipple can inject lubricating oil to the bushing with oil holes, and also has the function of storing lubricating grease, so that the piston rod can work under the state of grease lubrication, so that a layer of oil film can be attached to the surface for a long time, so as to effectively reduce the impact of external impurities. The damage to the oil seal of the oil cylinder can reduce the corrosion of the coating of the piston rod by the phosphorus slag slurry, and then achieve the purpose of prolonging the service life of the oil seal of the oil cylinder.
本实用新型适用于液压挖掘机技术领域。 The utility model is applicable to the technical field of hydraulic excavators.
附图说明 Description of drawings
图1为本实用新型结构示意图; Fig. 1 is the structural representation of the utility model;
图2为油封盖结构示意图; Figure 2 is a schematic diagram of the structure of the oil seal;
图3为实施例使用安装示意图; Fig. 3 is a schematic diagram of the use and installation of the embodiment;
图中:1-油封盖;2-带油孔衬套; 3-润滑油嘴;4-螺栓孔 ;5-防尘油封;6-螺栓;7-原装缸盖。 In the figure: 1-oil seal cover; 2-bush with oil hole; 3-lubricating oil nipple; 4-bolt hole; 5-dust-proof oil seal; 6-bolt; 7-original cylinder head.
具体实施方式 Detailed ways
下面结合附图与实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
实施例:Example:
如图1、图2所示, 一种防尘油封盖,包括油封盖1 、带油孔衬套 2、防尘油封5,其特征在于所述油封盖1上钻有螺栓孔4,所述防尘油封5和带油孔衬套2安装在油封盖1内;油封盖1安装带油孔衬套2处还配置有润滑油嘴3。 As shown in Figure 1 and Figure 2, a dust-proof oil seal cover, including an oil seal cover 1, a bushing with oil holes 2, and a dust-proof oil seal 5, is characterized in that a bolt hole 4 is drilled on the oil seal cover 1, and the The dust-proof oil seal 5 and the bushing with oil holes 2 are installed in the oil seal cover 1; the place where the oil seal cover 1 is installed with the bushing 2 with oil holes is also equipped with a lubricating grease nipple 3.
某有限责任公司装置保运部采用此本实用新型对沃尔沃液压挖掘机铲斗油缸缸盖进行技改,原厂出品的油缸缸盖上,只设计安装了一道防尘油封,在实际使用过程中,我们发现这一道防尘油封不但不能很好的起到防尘作用,有时还会与缸盖脱离(即使有安装有防脱卡环),使缸盖里面的油封直接裸露在磷渣环境下,非常容易造成油封的损坏,导致油液泄漏,工作效率下降,同时还造成环境污染。在原厂油缸盖上再加装本实用新型,这样就可以在缸盖上同时有两道防尘油封,并且此装置还具有储存润滑油脂的功能,使活塞杆在油脂润滑状态下工作,使其表面能长时间附着一层油膜,从而达到有效减少外界杂质对油缸油封的损害,减少磷渣浆对活塞杆镀层的腐蚀,进而达到延长油缸油封使用时间的目的。 A certain limited liability company's equipment maintenance department adopts this utility model to carry out technical transformation on the cylinder head of the bucket cylinder of Volvo hydraulic excavator. On the cylinder head produced by the original factory, only a dust-proof oil seal is designed and installed. In the actual use process , we found that this dust-proof oil seal not only cannot play a good role in dust-proof, but sometimes it will be separated from the cylinder head (even if there is an anti-loosening snap ring installed), so that the oil seal inside the cylinder head is directly exposed to the phosphorus slag environment , It is very easy to cause damage to the oil seal, resulting in oil leakage, reduced work efficiency, and environmental pollution. Install the utility model on the original oil cylinder head, so that there are two dust-proof oil seals on the cylinder head at the same time, and this device also has the function of storing lubricating grease, so that the piston rod works under the state of grease lubrication, making it A layer of oil film can be attached to the surface for a long time, so as to effectively reduce the damage of external impurities to the cylinder oil seal, reduce the corrosion of the piston rod coating by phosphorus slag slurry, and then achieve the purpose of prolonging the service life of the cylinder oil seal.
如图3所示,提供的是对沃尔沃EC210B系列挖掘机铲斗油缸缸体防尘封的技术改进,包括以下内容:在原装缸盖7上钻有与本实用新型油封盖1装配所需的4个螺栓孔(6mm),用4颗不锈钢螺栓6(M6x50)穿过螺栓孔4装配,防尘油封盖1如图2所示的,内置一件与原装防尘油封尺寸、性能一致的防尘油封5 ,再安装一件带油孔衬套2,该处还配置有一个M10的润滑油嘴3,可对带油孔衬套2注润滑油。 As shown in Figure 3, what is provided is the technical improvement of the dust-proof seal of the bucket cylinder block of the Volvo EC210B series excavator, including the following content: the original cylinder head 7 is drilled with the oil seal cover 1 of the utility model. 4 bolt holes (6mm), use 4 stainless steel bolts 6 (M6x50) to pass through the bolt holes 4 to assemble, the dust-proof oil seal cover 1 is shown in Figure 2, and a built-in anti-dust oil seal with the same size and performance as the original dust-proof oil seal Dust oil seal 5, install a bushing 2 with an oil hole again, this place is also equipped with a lubricating grease nipple 3 of M10, can inject lubricating oil to the bushing 2 with an oil hole.
使用本实用新型后油缸漏油故障得以减轻,油封更换周期也由原来的1周延长至3周以上,油封更换周期相应延长。 After using the utility model, the oil leakage fault of the oil cylinder is alleviated, and the oil seal replacement cycle is extended from the original 1 week to more than 3 weeks, and the oil seal replacement cycle is correspondingly extended.
使用本实用新型,节约成本:按照改装前平均1周更换油封修理包一次计算,一年一台沃尔沃挖掘机至少要更换50次铲斗油缸油封修理包,以一件油封2000元计算,一年将会消耗近10万元左右的密封修理包。使用本实用新型后 铲斗油缸油封的更换周期以平均3个周计算,一年只需更换17次左右的油封,节约成本近7万元。并且本实用新型不仅限于沃尔沃挖掘机,还可以将其用到卡特、小松等其他相似机械设备上,实用价值可观。 Using the utility model saves cost: according to the calculation of changing the oil seal repair kit once a week on average before refitting, a Volvo excavator needs to replace the bucket oil cylinder oil seal repair kit at least 50 times a year, calculated on the basis of 2000 yuan for one oil seal, one year It will consume nearly 100,000 yuan in sealing repair kits. After using the utility model, the replacement period of the bucket oil cylinder oil seal is calculated on an average of 3 weeks, and the oil seal only needs to be replaced about 17 times a year, saving nearly 70,000 yuan in cost. And the utility model is not only limited to the Volvo excavator, but also can be used on other similar mechanical equipment such as Carter and Komatsu, and has considerable practical value.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520397177.XU CN204692235U (en) | 2015-06-10 | 2015-06-10 | A kind of dust laying oil capping |
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| CN201520397177.XU CN204692235U (en) | 2015-06-10 | 2015-06-10 | A kind of dust laying oil capping |
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| CN204692235U true CN204692235U (en) | 2015-10-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111038758A (en) * | 2019-12-26 | 2020-04-21 | 珠海市美尔达自动化设备有限公司 | Automatic hydraulic cylinder sealing machine |
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- 2015-06-10 CN CN201520397177.XU patent/CN204692235U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111038758A (en) * | 2019-12-26 | 2020-04-21 | 珠海市美尔达自动化设备有限公司 | Automatic hydraulic cylinder sealing machine |
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| GR01 | Patent grant | ||
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Granted publication date: 20151007 |