CN204680956U - Transformer station outdoor terminal box mini air conditioner dehydrating unit - Google Patents
Transformer station outdoor terminal box mini air conditioner dehydrating unit Download PDFInfo
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Abstract
本实用新型属于电力系统技术领域,具体涉及一种变电站户外端子箱微型空调除湿装置,包括固定在端子箱内的开设有进风口和出风口的机壳,所述机壳内固定有风扇、微型压缩机、直流电机,以及用于控制直流电机和风扇工作状态的控制器,所述直流电机与风扇均与直流电源相连接;直流电机与微型压缩机相连接,微型压缩机依次与冷凝器、毛细管和蒸发器连接形成内循环;蒸发器连接有排水管,排水管连接到端子箱外;风扇设置在蒸发器的一侧。本实用新型可以实时对变电站端子箱的温湿度进行控制,使端子箱不具备凝露发生的条件,起到预防凝露的作用,达到良好的除湿效果。
The utility model belongs to the technical field of power systems, in particular to a miniature air conditioner dehumidification device for an outdoor terminal box of a substation, comprising a casing fixed in the terminal box with an air inlet and an air outlet, the casing is fixed with a fan, a miniature A compressor, a DC motor, and a controller for controlling the working state of the DC motor and the fan, the DC motor and the fan are connected to a DC power supply; the DC motor is connected to a micro-compressor, and the micro-compressor is sequentially connected to the condenser, The capillary is connected to the evaporator to form an internal circulation; the evaporator is connected to a drain pipe, and the drain pipe is connected to the outside of the terminal box; the fan is arranged on one side of the evaporator. The utility model can control the temperature and humidity of the substation terminal box in real time, so that the terminal box does not have the conditions for condensation to prevent condensation and achieve a good dehumidification effect.
Description
技术领域technical field
本实用新型属于电力系统技术领域,具体涉及一种变电站户外端子箱微型空调除湿装置。The utility model belongs to the technical field of electric power systems, in particular to a miniature air conditioner dehumidification device for an outdoor terminal box of a substation.
背景技术Background technique
变电站户外端子箱是室外电气设备与室内测控、保护、通信等设备连接的中间环节,一般就地安装在设备旁。在空气潮湿时,尤其是在雨季,室外开关端子箱内潮湿凝露积水,易导致直流二次回路对地绝缘电阻下降,严重者绝缘电阻下降到零,从而形成直流正电源或负电源接地;如果造成直流两点接地,则引起直流保险熔断,保护拒动或误动,甚至损坏设备,严重威胁电网的安全运行;端子箱受潮使端子排螺丝和连接片生锈,使二次端子接触不良,也同样会使电流回路端子发热甚至开路,造成保护拒动或误动,引起事故;互感器电压和开关、温度信号端子接触不良则会造成测控、保护装置运行异常、误发信号,导致运行人员误判断作出错误分析;另外,当发现户外端子箱受潮严重后,还需要冒着极大的安全风险更换端子排或端子箱,甚至将所涉设备和回路停电,同样存在着严重的事故隐患。因此,加强对户外端子箱的日常温湿度控制(除湿、防潮处理)就显得尤为重要。The outdoor terminal box of the substation is an intermediate link between outdoor electrical equipment and indoor measurement and control, protection, communication and other equipment, and is generally installed next to the equipment. When the air is humid, especially in the rainy season, moisture and condensation in the outdoor switch terminal box will easily lead to a decrease in the insulation resistance of the DC secondary circuit to the ground. In severe cases, the insulation resistance will drop to zero, thereby forming a DC positive or negative power supply. ;If the two points of DC are grounded, it will cause the DC fuse to blow, the protection will refuse to operate or malfunction, and even damage the equipment, which seriously threatens the safe operation of the power grid; Poor contact will also cause the current loop terminals to heat up or even open, resulting in protection refusal or malfunction, causing accidents; poor contact between transformer voltage and switch, temperature signal terminals will cause abnormal operation of measurement and control, protection devices, and wrong signals, resulting in The operating personnel misjudged and made wrong analysis; in addition, when it was found that the outdoor terminal box was seriously damp, it was necessary to replace the terminal block or terminal box at a great safety risk, or even cut off the power of the equipment and circuits involved. There were also serious accidents. Hidden danger. Therefore, it is particularly important to strengthen the daily temperature and humidity control (dehumidification, moisture-proof treatment) of outdoor terminal boxes.
对于变电站户外端子箱由于环境因素造成的端子箱潮湿现象,通常采取人为加热方式,但是在端子箱内加热的方式并不能使端子箱内湿度得到有效改善,而且由于加热器在端子箱内长期工作,容易造成端子箱内线缆经过长期不断烘烤,绝缘层老化;甚至加热温控开关失控,端子箱内加热器不断工作,线缆绝缘橡胶层脱落,进而线缆出现短路极易造成可怕后果。For the humid phenomenon of the terminal box caused by environmental factors in the outdoor terminal box of the substation, artificial heating is usually adopted, but the way of heating in the terminal box cannot effectively improve the humidity in the terminal box, and because the heater works in the terminal box for a long time , it is easy to cause the cables in the terminal box to be continuously baked for a long time, and the insulation layer is aging; even the heating temperature control switch is out of control, the heater in the terminal box keeps working, the cable insulation rubber layer falls off, and the short circuit of the cable can easily cause terrible consequences. .
实用新型内容Utility model content
本实用新型的目的在于针对现有技术存在的缺陷和不足,提供一种变电站户外端子箱微型空调除湿装置,可以实时对变电站端子箱的温湿度进行控制,使端子箱不具备凝露发生的条件,起到预防凝露的作用,达到良好的除湿效果。The purpose of this utility model is to provide a miniature air-conditioning dehumidification device for the outdoor terminal box of a substation in view of the defects and deficiencies of the existing technology, which can control the temperature and humidity of the terminal box of the substation in real time, so that the terminal box does not have the conditions for condensation to occur , Play the role of preventing condensation and achieve a good dehumidification effect.
为实现上述目的,本实用新型采用以下技术方案:包括固定在端子箱内的开设有进风口和出风口的机壳,所述机壳内固定有风扇、微型压缩机、直流电机,以及用于控制直流电机和风扇工作状态的控制器,所述直流电机与风扇均与直流电源相连接;In order to achieve the above object, the utility model adopts the following technical solutions: including a casing fixed in the terminal box with an air inlet and an air outlet, the casing is fixed with a fan, a micro compressor, a DC motor, and a A controller for controlling the working state of the DC motor and the fan, both of which are connected to a DC power supply;
所述直流电机与微型压缩机相连接,微型压缩机依次与冷凝器、毛细管和蒸发器连接形成内循环;蒸发器连接有排水管,排水管连接到端子箱外;风扇设置在蒸发器的一侧。The DC motor is connected with the micro compressor, and the micro compressor is connected with the condenser, the capillary tube and the evaporator in turn to form an internal circulation; the evaporator is connected with a drain pipe, and the drain pipe is connected to the outside of the terminal box; the fan is arranged on one side of the evaporator side.
优化的,冷凝器的散热管的进口与微型压缩机的高压端连接,冷凝器的散热管的出口通过毛细管与蒸发器的进口连接,蒸发器的出口与微型压缩机的低压端相连。Optimally, the inlet of the radiating pipe of the condenser is connected with the high pressure end of the micro compressor, the outlet of the radiating pipe of the condenser is connected with the inlet of the evaporator through a capillary tube, and the outlet of the evaporator is connected with the low pressure end of the micro compressor.
优化的,所述机壳上设置有用于固定机壳的机壳安装吊耳,机壳安装吊耳通过螺栓固定在端子箱的内壁上。Preferably, the casing is provided with casing mounting lugs for fixing the casing, and the casing mounting lugs are fixed on the inner wall of the terminal box by bolts.
优化的,所述直流电源采用端子箱的24V直流电源。Optimally, the DC power supply adopts the 24V DC power supply of the terminal box.
优化的,所述微型压缩机采用球形压缩机。Optimally, the micro compressor adopts a spherical compressor.
优化的,所述直流电机采用微型无刷直流电机。Optimally, the DC motor adopts a miniature brushless DC motor.
与现有技术相比,本实用新型具有以下有益的技术效果:通过在户外端子箱内固定微型空调除湿装置,在机壳内固定依次连接的微型压缩机、冷凝器、毛细管和蒸发器形成内循环,并利用风扇、蒸发器的外表面和冷凝器的外表面构成外循环,并通过控制器控制直流电机与风扇工作,对变电站端子箱的温湿度进行控制,使端子箱不具备凝露发生的条件,起到预防凝露的作用,达到良好的除湿效果。并且能够达到制冷量450W到500W,风量每小时90m3;除湿量每天7到8升,制热功率50瓦。Compared with the prior art, the utility model has the following beneficial technical effects: by fixing the micro-air conditioner dehumidification device in the outdoor terminal box, the micro-compressor, condenser, capillary tube and evaporator connected in sequence are fixed in the casing to form an internal Circulation, and use the fan, the outer surface of the evaporator and the outer surface of the condenser to form an outer circulation, and control the operation of the DC motor and the fan through the controller, and control the temperature and humidity of the terminal box of the substation, so that the terminal box does not have condensation. conditions, play a role in preventing condensation, to achieve a good dehumidification effect. And it can achieve a cooling capacity of 450W to 500W, an air volume of 90m 3 per hour; a dehumidification capacity of 7 to 8 liters per day, and a heating power of 50 watts.
进一步的,通过使用端子箱的24V直流电源对风扇和直流电机进行供电,减少空调除湿装置的外接设备,方便安装和使用。Further, by using the 24V DC power supply of the terminal box to supply power to the fan and the DC motor, the external equipment of the air conditioner dehumidification device is reduced, and the installation and use are convenient.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
其中:1-端子箱;2-微型空调除湿装置;3-机壳;4-冷凝器;5-毛细管;6-机壳安装吊耳;7-蒸发器;8-排水管;9-风扇;10-控制器;11直流电机;12-微型压缩机。Among them: 1-terminal box; 2-miniature air conditioner dehumidification device; 3-casing; 4-condenser; 5-capillary; 6-casing mounting lug; 7-evaporator; 10-controller; 11 DC motor; 12-miniature compressor.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步详细描述。Below in conjunction with accompanying drawing, the utility model is described in further detail.
参见图1,本实用新型提供的变电站户外端子箱微型空调除湿装置2,通过其机壳3上的机壳安装吊耳6安装在户外端子箱1内壁上,机壳安装吊耳6通过螺栓连接固定在端子箱1的内壁上。机壳3开设有进风口和出风口;微型压缩机12、冷凝器4、毛细管5、蒸发器7、风扇9、控制器10固定在微型空调除湿机2的机壳3内,控制器10用于控制直流电机11和风扇9的工作状态,并与直流电机11和风扇9连接。采用微型压缩机12作为微型空调除湿机2的压缩机。直流电机11与风扇9均与直流电源相连接;直流电机11与微型压缩机12相连接,微型压缩机12依次与冷凝器4、毛细管5和蒸发器7连接形成内循环;冷凝器4的散热管的进口与微型压缩机12的高压端连接,冷凝器4的散热管的出口通过毛细管4与蒸发器7的进口连接,蒸发器7的出口与微型压缩机12的低压端相连。蒸发器7连接有排水管8,排水管8连接到端子箱1外,冷凝水通过排水管8连接到端子箱1外;风扇9设置在蒸发器7的一侧。直流电源采用端子箱1的24V直流电源。微型压缩机12采用球形压缩机。直流电机11采用微型无刷直流电机。Referring to Fig. 1, the miniature air conditioner dehumidification device 2 of the substation outdoor terminal box provided by the utility model is installed on the inner wall of the outdoor terminal box 1 through the casing mounting lug 6 on the casing 3, and the casing mounting lug 6 is connected by bolts It is fixed on the inner wall of the terminal box 1. The casing 3 is provided with an air inlet and an air outlet; a micro compressor 12, a condenser 4, a capillary 5, an evaporator 7, a fan 9, and a controller 10 are fixed in the casing 3 of the micro air conditioner dehumidifier 2, and the controller 10 uses It is used to control the working state of the DC motor 11 and the fan 9, and is connected with the DC motor 11 and the fan 9. Adopt micro compressor 12 as the compressor of micro air conditioner dehumidifier 2. DC motor 11 and fan 9 are all connected with DC power supply; DC motor 11 is connected with micro compressor 12, and micro compressor 12 is connected with condenser 4, capillary tube 5 and evaporator 7 successively to form an internal circulation; the heat dissipation of condenser 4 The inlet of the pipe is connected with the high pressure end of the micro compressor 12, the outlet of the cooling pipe of the condenser 4 is connected with the inlet of the evaporator 7 through the capillary tube 4, and the outlet of the evaporator 7 is connected with the low pressure end of the micro compressor 12. The evaporator 7 is connected with a drain pipe 8, and the drain pipe 8 is connected to the outside of the terminal box 1, and the condensed water is connected to the outside of the terminal box 1 through the drain pipe 8; the fan 9 is arranged on one side of the evaporator 7. The DC power supply adopts the 24V DC power supply of terminal box 1. Miniature compressor 12 adopts spherical compressor. The DC motor 11 adopts a miniature brushless DC motor.
其中,微型压缩机12、冷凝器4、毛细管5、蒸发器7构成空调除湿系统的内循环;具体过程为:微型压缩机12运行压缩冷媒循环介质,产生高温高压气体,产生的高压高温冷媒气体进入冷凝器4,经过冷凝器4的散热管散热,循环气体温度和压力降低而液化,再经过毛细管5节流后进入蒸发器7,在蒸发器7中,气体压力变小,液化的冷媒汽化,吸收大量的热;循环介质通过蒸发器7蒸发吸热后回到微型压缩机,变成低温低压的气体;如此循环。Among them, the micro-compressor 12, condenser 4, capillary tube 5, and evaporator 7 constitute the internal circulation of the air-conditioning dehumidification system; the specific process is: the micro-compressor 12 operates to compress the refrigerant circulation medium to generate high-temperature and high-pressure gas, and the high-pressure high-temperature refrigerant gas produced Enter the condenser 4, pass through the cooling tube of the condenser 4 to dissipate heat, the temperature and pressure of the circulating gas are reduced and liquefied, and then enter the evaporator 7 after being throttled by the capillary tube 5, in the evaporator 7, the gas pressure becomes smaller, and the liquefied refrigerant vaporizes , absorb a large amount of heat; the circulating medium returns to the micro compressor after evaporating and absorbing heat through the evaporator 7, and becomes a low-temperature and low-pressure gas; and so on.
由于经过毛细管5节流后的循环介质进入蒸发器7后,在蒸发器7内部由液体变成气体,需要吸收大量的热,从而使蒸发器7的散热铝片温度急剧降低,同时使蒸发器7周围的环境温度降低,产生制冷效果;由于进入冷凝器4的是高温高压的冷媒气体,通过散热管散热在冷凝器4的周围环境温度升高,形成制热区。Since the circulating medium throttled by the capillary tube 5 enters the evaporator 7, it changes from liquid to gas inside the evaporator 7, which needs to absorb a large amount of heat, so that the temperature of the heat dissipation aluminum sheet of the evaporator 7 drops sharply, and at the same time the evaporator 7. The temperature of the surrounding environment decreases to produce a cooling effect; since the refrigerant gas entering the condenser 4 is high-temperature and high-pressure refrigerant gas, the temperature of the surrounding environment of the condenser 4 rises through heat dissipation through the heat dissipation pipe to form a heating zone.
风扇9、蒸发器7的外表面、冷凝器4外表面构成空调除湿系统的外循环;具体过程为:在正常开机的情况下,通过风扇9的运行,潮湿的空气从进风口吸入,经过蒸发器7,蒸发器7将空气中的水份吸附在铝片上,变成干燥的空气,经过冷凝器4散热,从出风口吹出;经过这个循环,空气中的水分源源不断的被抽出,抽出的水从排水管8排出到端子箱1外,端子箱1内部的环境迅速干燥。The fan 9, the outer surface of the evaporator 7, and the outer surface of the condenser 4 constitute the outer circulation of the air-conditioning dehumidification system; the specific process is: in the case of normal startup, through the operation of the fan 9, the humid air is sucked in from the air inlet, and evaporated The evaporator 7 and the evaporator 7 absorb the moisture in the air on the aluminum sheet and turn it into dry air, which dissipates heat through the condenser 4 and blows it out from the air outlet; after this cycle, the moisture in the air is continuously drawn out, and the extracted The water is discharged from the drain pipe 8 to the outside of the terminal box 1, and the environment inside the terminal box 1 dries quickly.
微型空调除湿机2的加热和制冷可通过改变风扇9的旋转方向实现,当需要制热时,风扇9吸入的气体通过散热的冷凝器4后排出,气体被加热温度升高;当需要制冷时,风扇9吸入的气体通过吸热的蒸发器7后排出,气体被冷却温度降低;The heating and cooling of the micro-air conditioner dehumidifier 2 can be realized by changing the direction of rotation of the fan 9. When heating is required, the gas sucked by the fan 9 will be discharged through the condenser 4 for heat dissipation, and the gas will be heated and the temperature will increase; , the gas inhaled by the fan 9 is discharged through the heat-absorbing evaporator 7, and the gas is cooled and the temperature is reduced;
通过控制器4可以设定空调启动和除湿的条件,如当温度低于零下10摄氏度时启动加热,当温度高于40摄氏度时启动制冷,当湿度大于60%时开始除湿。Conditions for starting and dehumidifying the air conditioner can be set through the controller 4, such as starting heating when the temperature is lower than minus 10 degrees Celsius, starting refrigeration when the temperature is higher than 40 degrees Celsius, and starting dehumidification when the humidity is greater than 60%.
本实用新型中,采用R600无氟环保制冷剂,冷凝器4的散热管的进口与微型压缩机12的高压端(排气口)连接,冷凝器4的散热管的出口与蒸发器7的进口连接,在冷凝器4和蒸发器7连接处设置毛细管5,蒸发器7的进口通过毛细管5与冷凝器4的出口相连,蒸发器7的出口与微型压缩机12的低压端(进气口)相连,从而形成闭环的空调除湿循环系统。In the utility model, adopt R600 fluorine-free environment-friendly refrigerant, the inlet of the cooling pipe of condenser 4 is connected with the high pressure end (exhaust port) of micro compressor 12, the outlet of the cooling pipe of condenser 4 is connected with the inlet of evaporator 7 Connect, capillary 5 is set at the junction of condenser 4 and evaporator 7, the inlet of evaporator 7 links to each other with the outlet of condenser 4 by capillary 5, the outlet of evaporator 7 is connected with the low-pressure end (air inlet) of micro compressor 12 Connected to form a closed-loop air conditioning dehumidification cycle system.
微型压缩机12采用目前最新发明成果球形压缩机,压缩机尺寸可以做到直径30毫米,高度50毫米以下,配以微型无刷直流电机11,微型直流电机11与压缩机作成一体,其外形尺寸不超过50X50X100,这给微型空调除湿机1的制造提供料有效手段。本实用新型中,制冷量为450W到500W,风量每小时90m3;除湿量为每天7到8升,制热功率50瓦。The miniature compressor 12 adopts the spherical compressor of the latest invention. The size of the compressor can be 30mm in diameter and less than 50mm in height. It is equipped with a miniature brushless DC motor 11. The miniature DC motor 11 is integrated with the compressor. No more than 50X50X100, this provides material effective means for the manufacture of micro air conditioner dehumidifier 1. In the utility model, the cooling capacity is 450W to 500W, the air volume is 90m 3 per hour; the dehumidification capacity is 7 to 8 liters per day, and the heating power is 50 watts.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106129874A (en) * | 2016-08-30 | 2016-11-16 | 成都为帆斯通科技有限公司 | A kind of circulation damp-proof type switch cubicle |
| CN108988151A (en) * | 2018-07-27 | 2018-12-11 | 曾繁洪 | A kind of industrial moisture-proof power distribution cabinet with voltage stabilizing function |
| CN110215806A (en) * | 2019-06-28 | 2019-09-10 | 太仓德纳森机电工程有限公司 | A kind of electrical control cabinet dehumidifier |
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2015
- 2015-05-25 CN CN201520344281.2U patent/CN204680956U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106129874A (en) * | 2016-08-30 | 2016-11-16 | 成都为帆斯通科技有限公司 | A kind of circulation damp-proof type switch cubicle |
| CN108988151A (en) * | 2018-07-27 | 2018-12-11 | 曾繁洪 | A kind of industrial moisture-proof power distribution cabinet with voltage stabilizing function |
| CN110215806A (en) * | 2019-06-28 | 2019-09-10 | 太仓德纳森机电工程有限公司 | A kind of electrical control cabinet dehumidifier |
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