CN204678880U - A kind of refractory brick is fired and is used Novel tunnel furnace - Google Patents

A kind of refractory brick is fired and is used Novel tunnel furnace Download PDF

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Publication number
CN204678880U
CN204678880U CN201520356860.9U CN201520356860U CN204678880U CN 204678880 U CN204678880 U CN 204678880U CN 201520356860 U CN201520356860 U CN 201520356860U CN 204678880 U CN204678880 U CN 204678880U
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kiln
car
insulation layer
track
fired
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CN201520356860.9U
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王志敏
李从楷
贺介波
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Yunnan Zhuyuan Refractory Material Co Ltd
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Yunnan Zhuyuan Refractory Material Co Ltd
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Abstract

本实用新型公开了一种耐火砖烧制用新型隧道窑,包括有窑体、窑车和轨道,轨道沿窑体通道穿过,窑车装配在轨道上滑行,窑车由带车轮的车架、隔热层和侧部挡板构成,隔热层铺垫在车架台面上,窑体两侧窑墙的下部沿窑体的整个长度上平行设置两道开槽,开槽与轨道平行,车架宽度为两条轨道轨距的2~2.5倍,窑车的侧部挡板安装于开槽内,并能在开槽内滑行,开槽上部的窑墙至少设置一道密封凹槽,窑车上的隔热层设置有与密封凹槽匹配的凸块。本实用新型是一种密封性能好,能有效地隔离热气逸出,减小窑内热量损失,阻止热气漫延到窑底灼烧设备,避免了能源浪费的一种耐火砖烧制用新型隧道窑。

The utility model discloses a novel tunnel kiln for firing refractory bricks, which comprises a kiln body, a kiln car and a track. , heat insulation layer and side baffles, the heat insulation layer is paved on the platform of the frame, and the lower part of the kiln wall on both sides of the kiln body is provided with two slots in parallel along the entire length of the kiln body, the slots are parallel to the track, and the car The width of the frame is 2 to 2.5 times the gauge of the two tracks. The side baffles of the kiln car are installed in the slot and can slide in the slot. At least one sealing groove is set on the kiln wall above the slot. The kiln car The upper heat insulation layer is provided with a protrusion matching the sealing groove. The utility model is a new tunnel kiln for refractory brick firing with good sealing performance, which can effectively isolate hot gas from escaping, reduce heat loss in the kiln, prevent hot gas from spreading to the kiln bottom burning equipment, and avoid energy waste. .

Description

一种耐火砖烧制用新型隧道窑A new tunnel kiln for firing refractory bricks

技术领域 technical field

本实用新型涉及耐火材料焙烧生产的热工设备技术领域,具体涉及一种耐火砖烧制用新型隧道窑。 The utility model relates to the technical field of thermal equipment for roasting and producing refractory materials, in particular to a novel tunnel kiln for firing refractory bricks.

背景技术 Background technique

隧道窑是一种高温烧成设备,由预热带、烧成带及冷却带构成,待烧坯体装在窑车上,穿过各带完成烧成过程,满足产品需要的性能;然后卸出烧好的产品,再装入待烧的坯体,如此反复循环,达到要求的日产量。现有的耐火砖行业窑体窑墙从下至上平齐砌筑,没有设置开槽,窑车车架宽度略比轨道轨距稍宽,窑车车架和上部隔热层的宽度与窑体通道一样宽,车架和车轮的隔热设施仅仅靠窑车上面的隔热层来隔离,窑内的高温热气很容易从隔热层和窑墙的缝隙处漫延到窑体底部,不仅使车架和车轮产生热变形,造成机械配合不严密,加快窑车车轮内部运行零件老化,严重影响了窑车的使用寿命,而且还伴随大量的热损失,造成能源浪费。因此,本实用新型研制开发一种耐火砖烧制用新型隧道窑,密封性能好,能有效地隔离窑内热气向下逸出,减小窑内热量损失,避免能源浪费;同时还能阻止热气漫延到窑底灼烧设备,防止设备产生热变形,从而大大地提高设备的使用寿命。 Tunnel kiln is a kind of high-temperature firing equipment, which consists of preheating zone, firing zone and cooling zone. The fired products are put into the body to be fired, and the cycle is repeated to achieve the required daily output. In the existing refractory brick industry, the kiln body and kiln wall are built flush from bottom to top without slots. The width of the kiln car frame is slightly wider than the track gauge, and the width of the kiln car frame and the upper insulation layer is the same as the kiln body. The aisle is as wide, and the heat insulation facilities of the frame and wheels are only isolated by the heat insulation layer on the kiln car. The thermal deformation of the frame and the wheel will cause the mechanical fit to be loose, which will accelerate the aging of the running parts inside the kiln car wheel, seriously affecting the service life of the kiln car, and accompanied by a large amount of heat loss, resulting in energy waste. Therefore, the utility model develops a new type of tunnel kiln for refractory brick firing, which has good sealing performance, can effectively isolate the hot air in the kiln from escaping downward, reduces the heat loss in the kiln, and avoids energy waste; Spread to the bottom of the kiln to burn the equipment to prevent thermal deformation of the equipment, thereby greatly improving the service life of the equipment.

实用新型内容 Utility model content

本实用新型的目的在于提供一种密封性能好,能有效地隔离窑内热气向下逸出,减小窑内热量损失,避免能源浪费;同时还能阻止热气漫延到窑底灼烧设备,防止设备产生热变形,从而大大地提高设备的使用寿命的耐火砖烧制用新型隧道窑。 The purpose of this utility model is to provide a kind of good sealing performance, which can effectively isolate the hot air in the kiln from escaping downward, reduce the heat loss in the kiln, and avoid energy waste; A new type of tunnel kiln for firing refractory bricks that produces thermal deformation of the equipment, thereby greatly improving the service life of the equipment.

本实用新型的目的是这样实现的,包括窑体、窑车和轨道,轨道沿窑体通道穿过,窑车装配在轨道上滑行,窑车由带车轮的车架、隔热层和侧部挡板构成,隔热层铺垫在车架台面上,窑体两侧窑墙的下部沿窑体的整个长度上平行设置两道开槽,开槽与轨道平行,车架宽度为两条轨道轨距的2~2.5倍,窑车的侧部挡板安装于开槽内,并能在开槽内滑行,开槽上部的窑墙至少设置一道密封凹槽,窑车上的隔热层设置有与密封凹槽匹配的凸块。 The purpose of this utility model is achieved in this way, including the kiln body, kiln car and track, the track passes along the kiln body channel, the kiln car is assembled on the track and slides, and the kiln car is composed of a vehicle frame with wheels, a heat insulation layer and side parts The baffle plate is formed, the heat insulation layer is paved on the platform of the frame, and the lower part of the kiln wall on both sides of the kiln body is provided with two slots in parallel along the entire length of the kiln body. The slots are parallel to the track, and the width of the frame is two rails. 2 to 2.5 times the distance, the side baffles of the kiln car are installed in the slot and can slide in the slot, the kiln wall on the upper part of the slot is provided with at least one sealing groove, and the heat insulation layer on the kiln car is provided with Lugs that match sealing grooves.

本实用新型通过在窑体两侧窑墙的下部沿窑体的整个长度上平行设置两道开槽,将车架侧部挡板安装在开槽内,并能够在开槽内滑行,有效地阻止了窑体上部的热气漫延到窑体底部,又通过在开槽上部的窑墙上设置了密封凹槽,与窑车隔热层的凸块形成曲封结构的密封,进一步隔离了热气的漫延,有效地降低了窑车车轮受到的热侵蚀,减小车架和车轮产生的热变形,减缓了窑车车轮内部运行零件老化,提高了窑车的使用寿命;同时减小了窑内的热量损失,避免了能源浪费。因此,本实用新型是一种能有效地隔离热气逸出,减小窑内热量损失,阻止热气漫延到窑底灼烧设备,避免了能源浪费的耐火砖烧制用新型隧道窑。 The utility model arranges two slots in parallel along the entire length of the kiln body at the lower part of the kiln walls on both sides of the kiln body, installs the side baffles of the vehicle frame in the slots, and can slide in the slots, effectively It prevents the hot air from the upper part of the kiln body from spreading to the bottom of the kiln body, and sets a sealing groove on the kiln wall at the upper part of the slot to form a curved seal structure seal with the bumps of the kiln car heat insulation layer, further isolating the hot air Spreading, effectively reducing the thermal erosion of the kiln car wheels, reducing the thermal deformation of the frame and wheels, slowing down the aging of the internal running parts of the kiln car wheels, and improving the service life of the kiln car; Heat loss avoids energy waste. Therefore, the utility model is a novel tunnel kiln for firing refractory bricks that can effectively isolate hot gas from escaping, reduce heat loss in the kiln, prevent hot gas from spreading to the burning equipment at the bottom of the kiln, and avoid energy waste.

附图说明 Description of drawings

图1为本实用新型的整体结构示意图; Fig. 1 is the overall structural representation of the utility model;

图中:1-窑体,11-开槽,12-密封凹槽,2-窑车,21-侧部挡板,22-车架,23-隔热层,24-车轮,25-凸块,3-轨道。 In the figure: 1-kiln body, 11-groove, 12-seal groove, 2-kiln car, 21-side baffle, 22-frame, 23-insulation layer, 24-wheel, 25-bump , 3-track.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步的说明,但不以任何方式对本实用新型加以限制,基于本实用新型教导所作的任何变更或改进,均属于本实用新型的保护范围。 The utility model will be further described below in conjunction with the accompanying drawings, but the utility model is not limited in any way. Any changes or improvements made based on the teaching of the utility model all belong to the protection scope of the utility model.

如图1所示,包括有窑体1、窑车2和轨道3,轨道3沿窑体1通道穿过,窑车2装配在轨道3上滑行,窑车2由带车轮24的车架22、隔热层23和侧部挡板21构成,隔热层23铺垫在车架22台面上,在窑体1两侧窑墙的下部沿窑体1的整个长度上平行设置两道开槽11,开槽11与轨道3平行,车架22宽度约为两条轨道3轨距的2~2.5倍,窑车2的侧部挡板21安装于开槽11内,并能在开槽11内滑行,开槽11上部的窑墙至少设置一道密封凹槽12,窑车2上的隔热层23设置有与密封凹槽12匹配的凸块25。 As shown in Figure 1, it includes a kiln body 1, a kiln car 2 and a track 3. The track 3 passes through the channel of the kiln body 1. The kiln car 2 is assembled on the track 3 and slides. The kiln car 2 is composed of a frame 22 with wheels 24. , heat insulation layer 23 and side baffles 21, the heat insulation layer 23 is paved on the platform of the vehicle frame 22, and two slots 11 are arranged in parallel along the entire length of the kiln body 1 on the lower part of the kiln wall on both sides of the kiln body 1 , the slot 11 is parallel to the track 3, the width of the vehicle frame 22 is about 2 to 2.5 times the gauge of the two tracks 3, the side baffle 21 of the kiln car 2 is installed in the slot 11, and can be installed in the slot 11 Sliding, the kiln wall on the upper part of the slot 11 is provided with at least one sealing groove 12 , and the heat insulation layer 23 on the kiln car 2 is provided with a bump 25 matching the sealing groove 12 .

本实用新型的工作原理是这样的,待烧砖坯装在窑车2上,靠驱动机构驱动窑车2在窑体1内的轨道3上滑行,窑体1两侧窑墙的下部沿窑体1的整个长度上平行设置两道开槽11,将车架24侧部挡板21安装在开槽11内,并能够在开槽11内滑行,在开槽11上部的窑墙上设置密封凹槽12,与窑车2隔热层23设置的凸块25形成曲封结构的密封,窑车2在穿过预热带、烧成带及冷却带时,始终有这两道槽保持密封,因此窑体1上部的热气就很难逸出到窑体1的底部。 The working principle of the utility model is as follows: the bricks to be fired are installed on the kiln car 2, and the kiln car 2 is driven to slide on the track 3 in the kiln body 1 by the driving mechanism. Two slots 11 are arranged in parallel on the entire length of 1, the side baffle plate 21 of the vehicle frame 24 is installed in the slot 11, and can slide in the slot 11, and a sealing recess is set on the kiln wall at the top of the slot 11. Groove 12 and the bump 25 provided on the heat insulation layer 23 of the kiln car 2 form a curved seal structure. When the kiln car 2 passes through the preheating zone, firing zone and cooling zone, there are always these two grooves to keep the seal. Therefore, the hot air on the top of the kiln body 1 is difficult to escape to the bottom of the kiln body 1 .

进一步地,开槽11和侧部挡板21之间有20~25mm的间隙,保证侧部挡板随着窑车在开槽内滑行时,畅通无阻。 Further, there is a gap of 20-25 mm between the slot 11 and the side baffle 21 to ensure that the side baffle is unimpeded when the kiln car slides in the slot.

进一步地,密封凹槽12和凸块25之间有10~20mm的间隙,保证隔热层23能随着窑车2在窑体1通道内顺利滑行。 Further, there is a gap of 10-20 mm between the sealing groove 12 and the protrusion 25 to ensure that the heat insulation layer 23 can slide smoothly in the channel of the kiln body 1 along with the kiln car 2 .

进一步地,隔热层23在窑车1台面上砌筑的层数为6~8层,既能进行有效地隔热,又不会额外增加窑车2的重量,避免消耗过多的动力能源。 Furthermore, the heat insulation layer 23 has 6 to 8 layers on the kiln car 1 platform, which can effectively insulate heat without additionally increasing the weight of the kiln car 2 and avoid consuming too much power energy. .

优先地 ,为了满足烧制耐火砖的工艺要求,所述窑体1为顶部为拱顶或平顶。 Preferably, in order to meet the technological requirements for firing refractory bricks, the top of the kiln body 1 is a vault or a flat roof.

Claims (5)

1. a refractory brick is fired with Novel tunnel furnace, include kiln body (1), kiln car (2) and track (3), described track (3) passes along kiln body (1) passage, kiln car (2) is assemblied on track (3) and slides, kiln car (2) is by the vehicle frame (22) of band wheel (24), thermal insulation layer (23) and sidepiece baffle plate (21) are formed, thermal insulation layer (23) place mat is on vehicle frame (22) table top, it is characterized in that: the bottom of described kiln body (1) both sides kiln wall is along twice fluting (11) that the whole length of kiln body (1) be arranged in parallel, described fluting (11) is parallel with track (3), described vehicle frame (22) width is 2 ~ 2.5 times of two track (3) gauges, the sidepiece baffle plate (21) of described kiln car (2) is installed in fluting (11), and can slide in fluting (11), the kiln wall on described fluting (11) top arranges at least one sealed groove (12), thermal insulation layer (23) on described kiln car (2) is provided with the projection (25) mated with sealed groove (12).
2. a kind of refractory brick according to claim 1 is fired with Novel tunnel furnace, it is characterized in that: the gap having 20 ~ 25mm between described fluting (11) and sidepiece baffle plate (21).
3. a kind of refractory brick according to claim 1 is fired with Novel tunnel furnace, it is characterized in that: the gap having 10 ~ 20mm between described sealed groove (12) and projection (25).
4. a kind of refractory brick according to claim 1 is fired with Novel tunnel furnace, it is characterized in that: the number of plies that described thermal insulation layer (23) is built by laying bricks or stones on kiln car (1) table top is 6 ~ 8 layers.
5. a kind of refractory brick according to claim 1 is fired with Novel tunnel furnace, it is characterized in that: described kiln body (1) for top be vault or flat-top.
CN201520356860.9U 2015-05-29 2015-05-29 A kind of refractory brick is fired and is used Novel tunnel furnace Expired - Fee Related CN204678880U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106403611A (en) * 2016-11-30 2017-02-15 浙江香欣奈化妆品有限公司 Kiln car thermal insulation structure
CN113124677A (en) * 2021-03-24 2021-07-16 安徽博石高科新材料股份有限公司 Sintering equipment and sintering method for lithium ion battery anode material
CN114353517A (en) * 2022-02-18 2022-04-15 浙江求健科技有限公司 Full-automatic high-toughness silicon-based micro-titanium plate production and preparation flow system
CN115218663A (en) * 2022-07-01 2022-10-21 江西百纳德电气有限公司 An insulator firing cotton kiln

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106403611A (en) * 2016-11-30 2017-02-15 浙江香欣奈化妆品有限公司 Kiln car thermal insulation structure
CN113124677A (en) * 2021-03-24 2021-07-16 安徽博石高科新材料股份有限公司 Sintering equipment and sintering method for lithium ion battery anode material
CN114353517A (en) * 2022-02-18 2022-04-15 浙江求健科技有限公司 Full-automatic high-toughness silicon-based micro-titanium plate production and preparation flow system
CN114353517B (en) * 2022-02-18 2022-08-09 浙江求健科技有限公司 Full-automatic high-toughness silicon-based micro-titanium plate production and preparation flow system
CN115218663A (en) * 2022-07-01 2022-10-21 江西百纳德电气有限公司 An insulator firing cotton kiln

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Granted publication date: 20150930