CN204673260U - A kind of common-rail injector ball and ball seat automatic setup system - Google Patents

A kind of common-rail injector ball and ball seat automatic setup system Download PDF

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Publication number
CN204673260U
CN204673260U CN201520395577.7U CN201520395577U CN204673260U CN 204673260 U CN204673260 U CN 204673260U CN 201520395577 U CN201520395577 U CN 201520395577U CN 204673260 U CN204673260 U CN 204673260U
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CN
China
Prior art keywords
ball
ball seat
single shaft
assembling
shaft driver
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Withdrawn - After Issue
Application number
CN201520395577.7U
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Chinese (zh)
Inventor
李芳�
刘星
王伟丽
雍占琦
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Jike Science and Technology Co Ltd
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Jike Science and Technology Co Ltd
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Application filed by Jike Science and Technology Co Ltd filed Critical Jike Science and Technology Co Ltd
Priority to CN201520395577.7U priority Critical patent/CN204673260U/en
Application granted granted Critical
Publication of CN204673260U publication Critical patent/CN204673260U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of common-rail injector ball and ball seat automatic setup system, involving vibrations feeding device, described vibration feeding device side is provided with the ball and ball seat drawing mechanism that match, ball and ball seat assembling device is provided with on rear side of described ball and ball seat drawing mechanism, described ball and ball seat assembling device comprise single shaft driver, single shaft driver is provided with extractor, be provided with Working piece positioning device below described ball and ball seat assembling device, above described ball and ball seat assembling device, be provided with the device for visual identification matched with described Working piece positioning device.The beneficial effects of the utility model: the automatic charging realizing ball sealer and ball seat by vibration feeding device and ball and ball seat drawing mechanism, and the automatic fittage of ball sealer and ball seat is realized by ball and ball seat assembling device and device for visual identification, thus improve assembly reliability and efficiency of assembling, save cost of labor, there is good development prospect.

Description

A kind of common-rail injector ball and ball seat automatic setup system
Technical field
The utility model relates to machine components checkout equipment field, specifically, relates to a kind of common-rail injector ball and ball seat automatic setup system.
Background technology
Present stage auto industry develop the development having promoted auto Parts Industry rapidly, also the efficiency of assembling of auto parts and components and assembly quality are had higher requirement simultaneously.Ball sealer and ball seat are the component parts of fuel engines critical component common-rail injector, but because its volume is little, so assembly difficulty is comparatively large, very easily cause loading error, and efficiency are slow.Domesticly at present still be in hand assembled state, reliably can not meet production demand.
So, develop a kind of Intelligent assembly system that can be full-automatic to realize automatic assembling, just become the problem that insider needs solution badly.
Utility model content
For the above-mentioned technical problem in correlation technique, the utility model proposes a kind of common-rail injector ball and ball seat automatic setup system, automatic assembling can be realized, improve efficiency of assembling.
For realizing above-mentioned technical purpose, the technical solution of the utility model is achieved in that
A kind of common-rail injector ball and ball seat automatic setup system, involving vibrations feeding device, described vibration feeding device side is provided with the ball and ball seat drawing mechanism that match, ball and ball seat assembling device is provided with on rear side of described ball and ball seat drawing mechanism, described ball and ball seat assembling device comprise single shaft driver, single shaft driver is provided with extractor, be provided with Working piece positioning device below described ball and ball seat assembling device, above described ball and ball seat assembling device, be provided with the device for visual identification matched with described Working piece positioning device.
Further, described vibration feeding device comprises vibrations loader base plate, and described vibrations loader base plate is provided with the vibrations loader matched.
Further, described ball and ball seat drawing mechanism comprise bracing or strutting arrangement, described bracing or strutting arrangement is provided with ball seat pusher cylinder, described ball seat pusher cylinder is provided with ball seat charging ram, and the described ball seat charging ram other end is connected with workpiece sensor, simultaneously, described bracing or strutting arrangement is also provided with ball material loading cylinder mounting plate, the described ball material loading cylinder mounting plate other end is provided with ball material loading cylinder, and described ball material loading cylinder is provided with ball material loading bar, and described ball material loading bar is provided with the ball groove matched.
Further, described ball and ball seat assembling device comprise assembling bracing or strutting arrangement, described assembling bracing or strutting arrangement is provided with single shaft driver, described single shaft driver is connected with slide unit, described slide unit is provided with the extractor matched, meanwhile, described single shaft driver lower end is evenly provided with some position sensors matched, and the side of described single shaft driver is also provided with vacuum generating device.
Further, described device for visual identification comprises sighting device support, described sighting device pedestal upper end is connected with the photographic means being positioned at this sighting device support side, and, described sighting device support is also provided with the light source telescopic cylinder matched with described photographic means, described light source telescopic cylinder lower end is provided with light supply apparatus.
The beneficial effects of the utility model: the automatic charging realizing ball sealer and ball seat by vibration feeding device and ball and ball seat drawing mechanism, and the automatic fittage of ball sealer and ball seat is realized by ball and ball seat assembling device and device for visual identification, thus improve assembly reliability and efficiency of assembling, save cost of labor, there is good development prospect.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the front view of common-rail injector ball according to the utility model embodiment and ball seat automatic setup system;
Fig. 2 is the structural representation of the vibration feeding device according to the utility model embodiment;
Fig. 3 is the front view of ball according to the utility model embodiment and ball seat drawing mechanism;
Fig. 4 is the side view of ball according to the utility model embodiment and ball seat drawing mechanism;
Fig. 5 is ball according to the utility model embodiment and ball seat assembling device schematic diagram;
Fig. 6 is the schematic diagram of the device for visual identification according to the utility model embodiment.
In figure:
1, vibration feeding device; 2, ball and ball seat drawing mechanism; 3, ball and ball seat assembling device; 4, Working piece positioning device; 5, device for visual identification; 6, loader base plate is shaken; 7, loader is shaken; 8, bracing or strutting arrangement; 9, ball seat pusher cylinder; 10, ball seat charging ram; 11, workpiece sensor; 12, ball material loading cylinder mounting plate; 13, ball material loading cylinder; 14 ball material loading bars; 15, ball groove; 16, bracing or strutting arrangement is assembled; 17, single shaft driver; 18, slide unit; 19, extractor; 20, position sensor; 21, vacuum generating device; 22, sighting device support; 23, photographic means; 24, light source telescopic cylinder; 25, light supply apparatus; 26, base plate; 27, trash receptacle; 28, oil injector body.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain, all belongs to the scope of the utility model protection.
As shown in figures 1 to 6, a kind of common-rail injector ball according to the utility model embodiment and ball seat automatic setup system, involving vibrations feeding device 1, described vibration feeding device 1 side is provided with the ball and ball seat drawing mechanism 2 that match, ball and ball seat assembling device 3 is provided with on rear side of described ball and ball seat drawing mechanism 2, described ball and ball seat assembling device 3 comprise single shaft driver 17, single shaft driver 17 is provided with extractor 19, Working piece positioning device 4 is provided with below described ball and ball seat assembling device 3, the device for visual identification 5 matched with described Working piece positioning device 4 is provided with above described ball and ball seat assembling device 3.
In one embodiment, described vibration feeding device comprises vibrations loader base plate 6, and described vibrations loader base plate 6 is provided with the vibrations loader 7 matched.
In one embodiment, described ball and ball seat drawing mechanism 2 comprise bracing or strutting arrangement 8, described bracing or strutting arrangement 8 is provided with ball seat pusher cylinder 9, described ball seat pusher cylinder 9 is provided with ball seat charging ram 10, described ball seat charging ram 10 other end is connected with workpiece sensor 11, simultaneously, described bracing or strutting arrangement 8 is also provided with ball material loading cylinder mounting plate 12, described ball material loading cylinder mounting plate 12 other end is provided with ball material loading cylinder 13, described ball material loading cylinder 13 is provided with ball material loading bar 14, and described ball material loading bar 14 is provided with the ball groove 15 matched.
In one embodiment, described ball and ball seat assembling device 3 comprise assembling bracing or strutting arrangement 16, described assembling bracing or strutting arrangement 16 is provided with single shaft driver 17, described single shaft driver 17 is connected with slide unit 18, described slide unit 18 is provided with the extractor 19 matched, meanwhile, described single shaft driver 17 lower end is evenly provided with some position sensors 20 matched, and the side of described single shaft driver 17 is also provided with vacuum generating device 21.
In one embodiment, described device for visual identification 5 comprises sighting device support 22, described sighting device support 22 upper end is connected with the photographic means 23 being positioned at this sighting device support 22 side, and, described sighting device support 22 is also provided with the light source telescopic cylinder 24 matched with described photographic means 23, described light source telescopic cylinder 24 lower end is provided with light supply apparatus 25.
Conveniently understand technique scheme of the present utility model, below by way of in concrete occupation mode, technique scheme of the present utility model is described in detail.
When specifically using, according to common-rail injector ball described in the utility model and ball seat automatic setup system, first fuel injector 28 body is put into the assigned address of Working piece positioning device 4, ball sealer and ball seat are put into vibrator feeder 7 assigned address and ball groove 15 respectively, then start button is pressed, equipment will be transported to the assigned address on ball seat charging ram 10 ball seat automatically, then ball seat pusher cylinder 9 and the action simultaneously of ball material loading cylinder 13, respectively ball sealer and ball seat are transported to assigned address, after required workpiece puts in place, judge that whether ball seat state is correct, then single shaft driver 17 action on ball and ball seat assembling device 3, two extractors 19 are moved to assigned address, after position sensor 20 perception extractor 19 arrives assigned address, extractor 19 slide unit 29 action below, extractor 19 is made to be displaced downwardly to assigned address, then vacuum generating device 21 is opened, utilize negative pressure, ball sealer and ball seat pick up by two extractors 19 respectively, after vacuum generating device 21 detects that ball sealer and ball seat are picked up by extractor 19, slide unit 29 resets, extractor 19 moves to assigned address, then single shaft driver 17 action, extractor 19 is moved to right to ball sealer rigging position, then slide unit 29 action, left side extractor 19 is displaced downwardly to assigned address, ball sealer is loaded assigned address in oil injector body 28, then slide unit 29 resets.According to the ball seat state that workpiece sensor 11 detects, judge, if ball seat malposition, be recycled to waste material cylinder 27, and re-start ball seat assembling.
If ball seat position correctly, carry out following action: single shaft driver 17 action, extractor 19 is moved to right to ball seat rigging position, then slide unit 29 action, right side extractor 19 is displaced downwardly to assigned address, ball seat is assembled to assigned address in oil injector body 28, then slide unit 29 resets, zero point on the left of single shaft driver 17 is reset to.After basic assembling completes, the light source telescopic cylinder 24 on device for visual identification 5 moves down, and photographic means 23 pairs of rigging positions are taken pictures sampling, and by Computer Analysis, judge assembling correctness, if correctly, then system reset, prepares fittage next time.If correctly unassembled, then operator is pointed out to ressemble.
In sum, by means of technique scheme of the present utility model, the automatic charging of ball sealer and ball seat is realized by vibration feeding device 1 and ball and ball seat drawing mechanism 2, and the automatic fittage of ball sealer and ball seat is realized by ball and ball seat assembling device 3 and device for visual identification 5, thus improve assembly reliability and efficiency of assembling, save cost of labor, there is good development prospect.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (5)

1. a common-rail injector ball and ball seat automatic setup system, involving vibrations feeding device (1), it is characterized in that, described vibration feeding device (1) side is provided with the ball and ball seat drawing mechanism (2) that match, described ball and ball seat drawing mechanism (2) rear side are provided with ball and ball seat assembling device (3), described ball and ball seat assembling device (3) comprise single shaft driver (17), single shaft driver (17) is provided with extractor (19), described ball and ball seat assembling device (3) below are provided with Working piece positioning device (4), described ball and ball seat assembling device (3) top are provided with the device for visual identification (5) matched with described Working piece positioning device (4).
2. common-rail injector ball according to claim 1 and ball seat automatic setup system, is characterized in that, described vibration feeding device comprises vibrations loader base plate (6), and described vibrations loader base plate (6) is provided with the vibrations loader (7) matched.
3. common-rail injector ball according to claim 1 and ball seat automatic setup system, it is characterized in that, described ball and ball seat drawing mechanism (2) comprise bracing or strutting arrangement (8), described bracing or strutting arrangement (8) is provided with ball seat pusher cylinder (9), described ball seat pusher cylinder (9) is provided with ball seat charging ram (10), described ball seat charging ram (10) other end is connected with workpiece sensor (11), simultaneously, described bracing or strutting arrangement (8) is also provided with ball material loading cylinder mounting plate (12), described ball material loading cylinder mounting plate (12) other end is provided with ball material loading cylinder (13), described ball material loading cylinder (13) is provided with ball material loading bar (14), described ball material loading bar (14) is provided with the ball groove (15) matched.
4. common-rail injector ball according to claim 1 and ball seat automatic setup system, it is characterized in that, described ball and ball seat assembling device (3) comprise assembling bracing or strutting arrangement (16), described assembling bracing or strutting arrangement (16) is provided with single shaft driver (17), described single shaft driver (17) is connected with slide unit (18), described slide unit (18) is provided with the extractor (19) matched, simultaneously, described single shaft driver (17) lower end is evenly provided with some position sensors (20) matched, the side of described single shaft driver (17) is also provided with vacuum generating device (21).
5. common-rail injector ball according to claim 1 and ball seat automatic setup system, it is characterized in that, described device for visual identification (5) comprises sighting device support (22), described sighting device support (22) upper end is connected with the photographic means (23) being positioned at this sighting device support (22) side, and, described sighting device support (22) is also provided with the light source telescopic cylinder (24) matched with described photographic means (23), described light source telescopic cylinder (24) lower end is provided with light supply apparatus (25).
CN201520395577.7U 2015-06-09 2015-06-09 A kind of common-rail injector ball and ball seat automatic setup system Withdrawn - After Issue CN204673260U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520395577.7U CN204673260U (en) 2015-06-09 2015-06-09 A kind of common-rail injector ball and ball seat automatic setup system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520395577.7U CN204673260U (en) 2015-06-09 2015-06-09 A kind of common-rail injector ball and ball seat automatic setup system

Publications (1)

Publication Number Publication Date
CN204673260U true CN204673260U (en) 2015-09-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907811A (en) * 2015-06-09 2015-09-16 机科发展科技股份有限公司 Ball and ball seat automatic assembly system for common-rail injector

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907811A (en) * 2015-06-09 2015-09-16 机科发展科技股份有限公司 Ball and ball seat automatic assembly system for common-rail injector
CN104907811B (en) * 2015-06-09 2017-12-08 机科发展科技股份有限公司 A kind of common-rail injector ball and ball seat automatic setup system

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AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20150930

Effective date of abandoning: 20171208